Summary of the invention
It is an object of the present invention to provide the decoking of a kind of heat plasma reactor according, this decoking is ingenious easy, it is possible to the effectively coking material of attachment in decomposition reactor.
It is a further object to provide a kind of heat plasma reactor according, this hot plasma structure of reactor is simply capable of decoking provided by the invention.
To achieve these goals, the present invention provides the decoking of a kind of heat plasma reactor according, this decoking includes the execution aeration step when described heat plasma reactor according works, in this aeration step, pass in this heat plasma reactor according and can react to decompose the reacting gas of this coking material with coking material.
Preferably, in described aeration step, the tangential direction along described reactor wall cross section passes into described reacting gas, inside makes this reacting gas move along the inwall of described reactor.
Preferably, when described reactor works, perform described aeration step off and on to remove the coking material being attached on described reactor wall off and on.
Preferably, in the described aeration step performed off and on, controlling described reacting gas to pass in described reactor in the way of high flow, wherein said reaction gas flow is the 10%-200% of hot plasma flow.
Preferably, when described reactor works, continuously perform described aeration step and stop coking material to be attached on described reactor wall with the successive reaction by described reacting gas and described coking material.
Preferably, in the described aeration step being consecutively carried out, controlling described reacting gas to pass in described reactor in the way of relatively low discharge continuously, wherein reaction gas flow is the 0.5%-5% of hot plasma flow.
Preferably, described coking material is carbonaceous coking material, and described reacting gas is carbon dioxide or steam.
Preferably, cleaning liquid is sprayed into towards described reactor close to the inwall of product exit.
According to a further aspect in the invention, a kind of heat plasma reactor according is provided, including reactor body, this reactor body is provided with hot plasma entrance, reaction raw materials entrance and product exit, described reactor body is additionally provided with reaction gas inlet, when described heat plasma reactor according works, by this reaction gas inlet to passing in described reactor body and can react to decompose the reacting gas of this coking material with coking material.
Preferably, the opening direction of described reaction gas inlet is tangent with the cross section of inboard wall of described reactor body.
Preferably, described reaction gas inlet is multiple and being provided at circumferentially spaced along described reactor body, and each reaction gas inlet opening in the same direction.
Preferably, the plurality of reaction gas inlet is along described equally circumferentially spaced.
Preferably, described reaction gas inlet being connected to breather, this breather extends along described opening direction.
Preferably, described reaction gas inlet is multiple and circumferentially spaced is arranged on described reactor body, and it is arranged with the sleeve pipe covering the plurality of reaction gas inlet outside described reactor body, this sleeve pipe is provided with the breather for passing into described reacting gas, to pass into described reacting gas by the plurality of reaction gas inlet in described reactor body.
Preferably, there is feed zone, described reaction raw materials entrance and described reaction gas inlet axially spaced apart in described feed zone in described reactor body, and described reaction gas inlet is positioned at the downstream of described reaction raw materials entrance.
Preferably, there is in described reactor body feed zone and the axially adjacent conversion zone being arranged in this feed zone downstream along described reactor body, described reaction gas inlet includes the first reaction gas inlet and the second reaction gas inlet arranged along described axially spaced-apart, described reaction raw materials entrance and described first reaction gas inlet are arranged in described feed zone, described first reaction gas inlet is positioned at the downstream of described reaction raw materials entrance, and described second reaction gas inlet is arranged in described conversion zone.
Preferably, described coking material is carbonaceous coking material, and described reacting gas is carbon dioxide or steam.
Preferably, described reactor body is additionally provided with the filter washing water inlet arranged close to described product exit, to spray into cleaning liquid by this filter washing water inlet towards the inwall of described reactor body.
Preferably, described filter washing water inlet is tangent with the cross section of inboard wall of described reactor body.
Preferably, described filter washing water inlet is multiple and being provided at circumferentially spaced along described reactor body.
Preferably, described cleaning liquid is water mortar.
By technique scheme, entering reactor body reaction gases can decompose this coking material by reacting with coking material, thus effectively removing the coking being attached on reactor wall, and method is simply ingenious and is easily achieved.
Other features and advantages of the present invention will be described in detail in detailed description of the invention part subsequently.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.It should be appreciated that detailed description of the invention described herein is merely to illustrate and explains the present invention, it is not limited to the present invention.
In the present invention, when not making contrary explanation, the noun of locality used is as " upstream, downstream, being define with the flow direction of hot plasma for benchmark; additionally; wherein said carbonaceous material can be solid-state, liquid and/or gaseous material, it is possible to selected from coal, coal tar, coal directly-liquefied residue, heavy slag pool, Jiao, petroleum coke, oil-sand, shale oil, carbonaceous industrial waste or tailing, biomass, synthetic plastic, synthetic polymer, damaged tire, Municipal solid rubbish, Colophonium and/or their mixture.Described hot plasma body can be hydrogen, nitrogen, first a heatable brick bed and/or noble gas etc., and is produced by the plasma generator that input power is 10kW~20kW.It addition, the reaction temperature in reactor can in the middle of 1500K-4000K in the present invention, the preparation technology to enable to such as acetylene is normally carried out.
First, as the design of the present invention, the present invention provides the decoking of a kind of heat plasma reactor according, and this decoking includes the execution aeration step when reactor works, in this aeration step, pass in this reactor and can react to decompose the reacting gas of this coking material with coking material.Therefore, decomposing this coking material by entering the reaction of reactor body reaction gases and coking material, thus effectively removing the coking being attached on reactor wall, and method is simply ingenious and is easily achieved.Wherein in a preferred embodiment of the invention, decoking provided by the invention is applied to use in the technique that hot plasma prepares acetylene, treats that cracking material is carbonaceous material, for instance coal.Therefore, the coking material of generation is carbonaceous coking material (C), and for this type of coking material, the reacting gas used in the present invention is preferably carbon dioxide (CO2) or steam (H2O)。
The chemical reaction being directed to is: CO2+ C=CO;And H2O+C=CO+H2。
When adopting carbon dioxide as reacting gas, high temperature carbon dioxide electric arc can be produced, and carbon dioxide produces CO-and O-group under the effect of heat plasma bromhidrosis, this CO-and O-group can react generation carbon dioxide with the coking material on reactor wall, thus the coking material removed in reactor.So, decapacitation is enough decomposed outside coking material, additionally it is possible to obtain the carbon monoxide with surcharge, thus the value of the additional elevation present invention.In above decoking process, it is possible to substitute carbon dioxide with steam.So, under the effect of the plasma of Gao Han, steam ionizes, it is possible to the carbonaceous coking material generation water gas reaction in reactor.The coking material of so equally possible removing inside reactor, and also the hydrogen and the carbon monoxide that have added value can be obtained.
It is understood that in other embodiments, those skilled in the art are also contemplated that other gases that can react with carbonaceous coking material are as the reacting gas in the present invention.Additionally except being applied to during the carbonaceous coking material that carbonaceous material cracking produces decomposes, decoking provided by the invention can also be applied to the decoking of other heat plasma reactor according, and according to the different reacting gas of the Specific disposition of this coking material.For the application of above-mentioned different reacting gas, as long as the purpose of the present invention of being capable of, namely for the decoking in reactor, all should drop in protection scope of the present invention.
Wherein, owing to the coking of burnt body needs a process, therefore to more efficiently use reacting gas, in a kind of optimal way of the present invention, when heat plasma reactor according works, aeration step is performed off and on.The time of this interval can be designed according to the gas detecting result of reactor outlet or other empirical values, and the present invention is without limitation.Such as when using online spectrometer analysis product component, illustrating when the concentration of carbon dioxide rises to 90%, coking material is substantially clear clean, now can suspend aeration step, then again perform aeration step after separated in time.
In addition, it is different from the method that above-mentioned interval performs aeration step, devoke mode as another kind, when described reactor works, continuously perform aeration step and stop coking material to be attached on reactor wall with the successive reaction by described reacting gas and described coking material.Namely above-mentioned step decoking is in that to remove the coking material being already attached on reactor wall emphatically, and in the present embodiment, by reacting with coking material continuously, it is possible to remove it before coking material is attached to reactor wall, and stop it to be attached on reactor wall.Wherein, no matter which kind of decoking is all capable of the purpose of the present invention.
Specifically, in the described aeration step performed off and on, in order to effectively remove the coking material being already attached on reactor wall, reacting gas can be controlled to pass in reactor body in the way of high flow, for instance the 10%-200% that described reaction gas flow is hot plasma flow can be controlled.So can the coking material that adhered to of fast decoupled by the reacting gas of big flow.
The difference is that, in the described aeration step being consecutively carried out, due to be coking material be contiguous therewith before attachment reaction device inwall reaction, described reacting gas can be controlled pass into continuously in reactor body in the way of relatively low discharge, for instance control the 0.5%-5% that reaction gas flow is hot plasma flow.So, the attachment of tissue coking material can not only be met, but also the consumption of reacting gas can be saved.
The decoking above-mentioned in order to realize the present invention, as shown in Figures 1 to 4, the present invention also provides for a kind of heat plasma reactor according, including reactor body 1, this reactor body 1 is provided with hot plasma entrance 11, reaction raw materials entrance 12 and product exit 13, wherein typically, as described in Figure 1, hot plasma entrance 11 and product exit 13 lay respectively at the contrary upstream and downstream two ends of reactor body 1, therebetween axially extended reaction channel is formed, its inwall is generally of circular cross-section, and namely reactor body 1 is formed as tubular structure.It addition, the reaction raw materials entrance 12 adding the reaction raw materials such as such as coal can be formed on the sidewall of reactor body 1, and connect feed pipe 3.Wherein this feed pipe 3 can be connected on the outer wall of reactor body 1, can also by the inwall of the through hole insertion reaction device body 1 on the sidewall of reactor body 1, and the number of reaction raw materials entrance 12 can be one, two or more, and the present invention is without limitation.In order to realize the purpose of the present invention, in the present invention, reactor body 1 is additionally provided with reaction gas inlet 14, when heat plasma reactor according works, by this reaction gas inlet 14 to passing in reactor body 1 and can react to decompose the reacting gas of this coking material with coking material.Thus realizing the decoking that the present invention is above-mentioned.
It should be noted that, the embodiment being capable of technique scheme has multiple, the such as structure of reaction gas inlet 14, position and quantity etc., in order to the present invention is conveniently described, three kinds of preferred implementations therein are introduced at this, these three kinds of preferred implementations are served only for the present invention is described, are not limited to the present invention.
First, in decoking provided by the invention, so that reacting gas removes the coking material being attached on reactor body 1 inwall better, preferably, tangential direction along described reactor wall cross section passes into described reacting gas, so that this reacting gas moves along the inwall of described reactor.So, enter the reacting gas in reactor body 1 can first along the circumferential movement of inwall to cover cross section of inboard wall, and also can along the axially-movable of inwall under thermal plasma flow effect such that it is able to fully react with the coking material being attached on inwall, promote decoking effect.It addition, this mode moved along reactor wall, additionally it is possible to effectively reduce the reacting gas interference to carbonaceous material normal reaction, practical.
As in figure 2 it is shown, in heat plasma reactor according provided by the invention, correspondingly, the opening direction of reaction gas inlet 14 is tangent with the cross section of inboard wall of reactor body 1.And in order to cover overall cross section of inboard wall region, preferably, reaction gas inlet 14 is multiple and being provided at circumferentially spaced along reactor body 1, and each reaction gas inlet 14 opening in the same direction, for instance four reaction gas inlets 14 are all counterclockwise opening in fig. 2.Further, multiple reaction gas inlets 14 are circumferentially arranged at equal intervals, and as a kind of preferred embodiment, reaction gas inlet 14 can be four.So, when the reaction gas inlet 14 of four openings in the same direction passes into reacting gas simultaneously, can realize circumferentially continuous covering on same cross section, so by the flowing of hot plasma, can react with the coking material on any circumferential position of reactor body 1 inwall, thus removing this coking material.In other embodiments, the number of reaction gas inlet 14, arrangement and opening direction also have other modes of texturing, and this all should be dropped in protection scope of the present invention.
Spraying into direction in order to what be further ensured that reacting gas, it is preferable that be connected to breather 2 on reaction gas inlet 14, this breather 2 extends along opening direction such that it is able to reacting gas is led, it is simple to its in tangential direction sprays in reactor body 1.
It addition, in order to accurately remove coking material, it is preferable that there is feed zone 15, reaction raw materials entrance 12 and reaction gas inlet 14 axially spaced apart in feed zone 15 in reactor body 1, and reaction gas inlet 14 is positioned at the downstream of reaction raw materials entrance 12.That is, reaction gas inlet 14 is arranged on close to reaction raw materials entrance 12 ground the lower section of this reaction raw materials entrance 12, is attached to the coking material of reactor body 1 inwall when entering and cracking reaction occurring after reactor body 1 so that reaction raw materials can be removed in time.Wherein feed zone 15 can be integrally formed into a section of reactor body 1, it is also possible to individually processes for convenient processing reaction raw materials entrance 12 and reaction gas inlet 14, is then connected with other parts of reactor body 1 again.
Further, in second embodiment of the present invention, as shown in Figure 3, also there is in reactor body 1 the axially adjacent conversion zone 16 being arranged in this feed zone 15 downstream along reactor body 1, reaction gas inlet 14 includes the first axially spaced apart reaction gas inlet 141 and the second reaction gas inlet 142, reaction raw materials entrance 12 and the first reaction gas inlet 141 are arranged in feed zone 15, first reaction gas inlet 141 is positioned at the downstream of reaction raw materials entrance 12, and the second reaction gas inlet 142 is arranged in conversion zone 16.Wherein, what skilled artisans appreciate that is, " conversion zone " and " feed zone " involved in the present invention is to distinguish with this Main Function of two sections, namely feed zone 15 is mainly used in passing into and being sufficiently mixed with hot plasma of reaction raw materials, conversion zone 16 is then the region that cracking reaction mainly occurs mixed reaction raw materials, but actually two ends non-fully separate, in feed zone, namely also have the generation of a small amount of reaction raw materials cracking reaction.Therefore, in the present embodiment, except the feed zone 15 at reaction raw materials entrance 12 place, additionally it is possible to pass into reacting gas on the conversion zone 16 in downstream, to remove the coking material of distance reaction raw materials entrance 12 remote position better, so that decoking better effects if.In other embodiments, it is also possible to need the position that emphasis devokes to arrange reaction gas inlet 14 at other, thus promoting decoking effect, also should drop in protection scope of the present invention for this type of deformation.
nullAbove describe the structure arrangement of reaction gas inlet 14 in the first embodiment and the second embodiment,As shown in Figure 4,In the third embodiment,Reaction gas inlet 14 is for multiple and circumferentially spaced be arranged on reactor body 1,Wherein it is different from the first embodiment and the second embodiment the mode directly connecting trachea 2,In the present embodiment,The sleeve pipe 5 covering the plurality of reaction gas inlet 14 it is arranged with outside reactor body 1,This sleeve pipe 5 is provided with the breather 2 for passing into reacting gas,To pass into reacting gas by multiple reaction gas inlets 14 in reactor body 1,Namely present embodiment has only to use a breather 2 can complete the reacting gas feed to multiple reaction gas inlets 14,The reacting gas entered from this breather 2 enters in reactor body 1 with multiple reaction gas inlets 14 respectively in sleeve pipe 5.Wherein, reaction gas inlet 14 is formed by the through hole formed on the sidewall of reactor body 1, and this sleeve pipe 5 is formed as the ring channel structures with orientating reaction device body 1 opening of external wall, to cover each reaction gas inlet 14 hermetically.
In this manner, the quantity of reaction gas inlet 14 and all can changing according to practical situations with the inwall angle of reactor body 1, for instance be again formed as the opening mode tangent with the inwall of reactor body 1.Wherein, this mode is particularly suited for the continuous decoking in decoking provided by the invention, is namely applicable to control reacting gas to continuously enter in reactor body 1 in the way of relatively low discharge.So, for instance the low discharge reacting gas of carbon dioxide is descending along the inwall of reactor body 1 under jet effect.In descending process, carbon dioxide can with reactor body 1 in produced by be positioned at the coking material such as hot carbon dust at jet edge and react, hot carbon dust and contacting of reactor body 1 is stoped to be attached on reactor wall, thus realizing the continuous decoking of plasma pyrolysis reaction.Certainly in other embodiments, this telescopic structure can be used for the step decoking process of the present invention, also should drop in protection scope of the present invention for this type of deformation.
Above describe and how by reacting gas, the coking material being attached on reactor body 1 inwall is devoked, be described below how to remove and be attached in downstream inner wall coking material.
Wherein in decoking provided by the invention, also include orientating reaction device and spray into cleaning liquid close to the inwall of product exit.So, will be attached to reactor not only by the cleaning liquid sprayed into remove close to the coking material on the inwall of product exit, additionally it is possible to pyrolysis product is carried out quenching.Practicality is higher.Correspondingly, in heat plasma reactor according provided by the invention, reactor body 1 is additionally provided with the filter washing water inlet 17 arranged close to product exit 13, sprays into cleaning liquid with the inwall by this filter washing water inlet 17 orientating reaction device body 1.
Wherein in order to realize the cleaning performance of cleanout fluid better, this filter washing water inlet 17 can be identical with arrangement with the structure of reaction gas inlet 14, namely as it is shown on figure 3, filter washing water inlet 17 is tangent with the inwall of reactor body 1.Specifically, filter washing water inlet 17 is multiple and being provided at circumferentially spaced along reactor body 1.More specifically, filter washing water inlet 17 can be such as four and circumferentially arrange at equal intervals.So that cleaning performance is more preferably.Additionally this cleanout fluid can be the water mortar not affecting product component, and cleaning performance is good.Certainly in other embodiments, cleanout fluid can also be other types, all should drop in protection scope of the present invention for its mode of texturing.
To sum up, the present invention by passing into the design of the reacting gas reacted with coking material in reactor body 1, it is possible to effectively removes the coking material in reactor body 1, and also can obtain the product with surcharge.The gas in line spectrometer analysis product such as can be used to form, and data show by experiment, then pass into CO in reactor body 12Afterwards, in product, CO concentration rises rapidly, reaches about 80%.Illustrate at high temperature, CO2React with the coking in reactor.After about 30 seconds, CO lowering of concentration to 3%, CO2Concentration rises to more than 90%, illustrates now, and the coking material in reactor is substantially clear clean.Therefore, decoking provided by the invention is ingenious easy, devokes effective, has higher practicality and promotional value.
The preferred embodiment of the present invention is described in detail above in association with accompanying drawing; but; the present invention is not limited to the detail in above-mentioned embodiment; in the technology concept of the present invention; technical scheme can being carried out multiple simple variant, these simple variant belong to protection scope of the present invention.
It is further to note that, each concrete technical characteristic described in above-mentioned detailed description of the invention, in reconcilable situation, it is possible to be combined by any suitable mode, in order to avoid unnecessary repetition, various possible compound modes are no longer illustrated by the present invention separately.
Additionally, can also carry out combination in any between the various different embodiment of the present invention, as long as it is without prejudice to the thought of the present invention, it should be considered as content disclosed in this invention equally.