CN105746741A

CN105746741A - Multi-stage type grading processing technology for tea leaves

Info

Publication number: CN105746741A
Application number: CN201610155735.0A
Authority: CN
Inventors: 陆永柱
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-03-20
Filing date: 2016-03-20
Publication date: 2016-07-13

Abstract

The invention discloses a multi-stage type grading processing technology for tea leaves. The technology comprises steps as follows: picked fresh tea leaves are spread for 3-6 days, and the water loss degree of the tea leaves is enabled to be 30%-45%; the tea leaves after spread treatment is subjected to fixation by a fixation device; the tea leaves after fixation are rolled manually: firstly, a filling plate is inserted into a lower plate layer at the lower part of a screen plate, the support of the filling plate to the screen plate is realized through filling of the lower plate layer with the filling plate, the tea leaves after fixation are spread on an upper plate layer on the screen plate, a plurality of vertically through rectangular meshes which are formed at uniform intervals are formed in the screen plate, the tea leaves are manually rolled, after the tea rolling, the screen plate is taken out, the rolled tea leaves fall into the lower plate layer, and the plate body is shaken and inclined, so that the rolled tea leaves are poured out.

Description

The multi-stage stepped processing technology of tealeaves

Technical field

The present invention relates to the system of processing of tealeaves.

Background technology

Modern science numerous studies confirm, tealeaves contains biochemical closely-related with health really, tealeaves not only has to refresh oneself and clears away heart-fire, clearing away summerheat, eliminates indigestion and phlegm, goes greasy fat-reducing, the relieving restlessness that clears away heart-fire, removing toxic substances to sober up, promote the production of body fluid to quench thirst, drop the pharmacological actions such as fire improving eyesight, only dysentery dehumidifying, also to modern diseases, such as diseases such as Radiation sickness, cardiovascular and cerebrovascular diseases, cancers, there is certain pharmacological effect.Visible, more than tealeaves pharmacological effect, act on wide, be that Other Drinks can not be substituted.

Research display, in selenium-rich green tea, the department bacterium causing human body cause illness is restrained effect by catechin, will not injure again the procreation of enteral beneficial bacterium simultaneously, and therefore selenium-rich selenium-rich green tea possesses the function of whole intestines.There are some researches show Tea Polyphenols can remove body in too much harmful free radicals; can α-VE in regenerating human body, the efficiently polyphenoils such as VC, GSH, SOD; thus protection and repair antioxidant system, to strengthen immunity of organism, to anti-cancer, anti-old and weak have positive effect.Length is drunk selenium-rich green tea and can be reduced blood sugar, blood fat, blood pressure, thus prevents cardiovascular and cerebrovascular disease.The medical research group of Showa university of Japan puts into 10000 hypertoxic Escherichia coli 0-157 in the Tea Polyphenols solution of 1 milliliter of 1/20th concentration being diluted to common tea, and after five hours, bacterium is the most dead, and one does not remains.

Selenium-rich green tea is except the same with common green tea, containing health care, machine compound kind more than 450 of diseases prevention effect, inorganic mineral more than 15 kinds.More because of selenium content height in the soil of growth of tea plant, in tealeaves, selenium content is the abundantest.Produced tealeaves is pollution-free and rich in the selenium element of needed by human, tealeaves average selenium content 1.068ppm.Daily drink Se rich tea 500ml for a long time, be the human body optimal path that supplements Organic Selenium, there is anti-cancer and cancer-preventing, anti-hypertension, effect of delaying senility.

Summary of the invention

The purpose of the present invention aims to provide a kind of process equipment with low cost, and can realize the function of existing expensive relevant device, reduces production cost.

For realizing above-mentioned technical purpose, the technical solution adopted in the present invention is as follows.

The multi-stage stepped processing unit (plant) of tealeaves, it includes that set gradually spreads device to what the tealeaves after plucking spread, complete the steaming apparatus processed to the tealeaves after spreading process, the twisting device kneading the tealeaves after completing, carries out the grading plant of classification to the tealeaves after kneading；

Twisting device, the web plate that including plate body, is installed on plate body, it is removably mounted to the filling plate that web plate is transferred, plate body is provided with inner chamber groove, the sidewall of inner chamber groove is provided with the installation cell body for installing web plate, inner chamber groove is separated into upper and lower distribution upper flaggy, lower flaggy by web plate, the sidewall of plate body is provided with the breach being connected with lower flaggy, fills plate and slips into lower flaggy by breach, fills plate and be filled with lower flaggy；Some uniform intervals it are provided with and quadratic mesh that vertical direction runs through on web plate；

nullGrading plant，Including classification frame、It is fixed on the classification stand of classification frame、It is flexibly connected with classification stand and can be around the classification rotating shaft of own axis、The classification inner barrel being connected is fixed with classification rotating shaft、Pivot bush unit is in the classification outer cylinder body outside classification inner barrel、The drive end of classification outer cylinder body is provided with the outer cylinder body drive shaft of concentric layout，Outer cylinder body drive shaft and classification rotating shaft arranged concentric，The drive end of outer cylinder body drive shaft connects double motor equipment，Multiple graded region it is provided with on classification inner barrel，Each graded region is all disposed with some grading-holes，It is arranged at the grading-hole size of each graded region on classification inner barrel to be connected end to classification inner barrel with classification rotating shaft by the openend of classification inner barrel and progressively reduce，The classification direction recess arranged along its axis direction it is provided with on classification inner barrel，The classification guide protrusions matched with classification direction recess it is provided with on the madial wall of classification outer cylinder body；

nullAbove-mentioned double motor equipment，It includes headstock、Rack sleeve、Connect housing、Countershaft，One end of rack sleeve is connected with the housing of headstock，The other end of rack sleeve connects with being connected housing，The main cylinder gathering sill arranged along its axis direction it is provided with on the inwall of rack sleeve，Main shaft it is respectively sleeved in rack sleeve、Locating rotation device、Main shaft screw mandrel，The drive end of main shaft screw mandrel is connected with the first kinetic energy output of headstock，Locating rotation device is socketed on main shaft screw mandrel，The drive end of main shaft is provided with the main shaft inside groove matched with locating rotation device，Locating rotation device includes the displacement block being socketed on main shaft screw mandrel respectively、The main shaft collar、Base bearing、Main shaft gasket ring，Main shaft、Main shaft screw mandrel、The mobile equal coaxial line of block is arranged，Displacement block is connected with screw mandrel by screw，It is provided with, on displacement block, the displacement protruding block matched with main cylinder gathering sill，It is additionally provided with on displacement block and is coaxial therewith the step that line is arranged，The main shaft collar it is socketed with on step、Base bearing、Main shaft gasket ring，The main shaft collar、Main shaft gasket ring is all flexibly connected with step and can be around own axis，Step fixes with the inner ring of base bearing，In main shaft gasket ring is positioned over main shaft inside groove and fit with main shaft inside groove diapire，The outer ring of base bearing fixes with the wall portion of main shaft inside groove，The main shaft collar fixes with the drive end of main shaft；The wall portion of main shaft is provided with the main shaft guide key groove arranged along its axis direction；Being disposed with intermeshing countershaft gear, mainshaft gear in connecting housing, mainshaft gear is socketed on outside main shaft, and by bonded mainshaft gear and main shaft, key matches with main shaft guide key groove；Being socketed with countershaft in countershaft gear, the drive end of countershaft is connected with the second kinetic energy output of headstock；The kinetic energy output of main shaft connects outer cylinder body drive shaft.

The further improvement of technique scheme.

Above-mentioned web plate uses bamboo chip to work out, and described mesh size is 0.8cm × 0.8cm.

The further improvement of technique scheme.

Fill and between plate and plate body, be provided with the filling guiding mechanism carrying out push-and-pull for guiding filling plate, fill guiding mechanism to include filling direction recess, filling guide protrusions, fill and be provided with filling direction recess on the side that plate is corresponding with plate body two madial wall, two madial walls of plate body are provided with and fill the filling guide protrusions that direction recess matches.

The further improvement of technique scheme.

Extend to the end outside lower flaggy at filling plate and be provided with annular pulling buckle.

The further improvement of technique scheme.

Above-mentioned graded region includes the first graded region, the second graded region, the 3rd graded region, being connected end to classification inner barrel with classification rotating shaft by the openend of classification inner barrel and be disposed with the 3rd graded region, the second graded region, the first graded region, the size being set in turn in the grading-hole on the first graded region, the second graded region, the 3rd graded region incrementally increases.

The further improvement of technique scheme.

Above-mentioned grading plant is additionally provided with the perturbation mechanism being fixed on classification outer cylinder body and extending to the deep direction of classification inner barrel cylinder, described perturbation mechanism include fixing with classification outer cylinder body inner bottom surface and be fixedly connected with on disturbance inner disc, disturbance inner disc with the disturbance axle of outer cylinder body drive shaft arranged concentric, the output of disturbance axle be provided with some be radially outwardly extending diametrically connecting rod, the other end fixed operating sleeve of radial link is connected in disturbance outer shroud disturbance inner ring outside, radial link be provided with the some disturbing rods along the extension of disturbance axle axis direction.

The further improvement of technique scheme.

Countershaft is also socketed with regulation device, it includes countershaft sleeve, annular relief, first spring, positioning disc, countershaft gasket ring, annular relief it is provided with on countershaft, lock projection portion it is provided with in annular relief, countershaft sleeve, first spring, positioning disc, countershaft gasket ring is all socketed on the outside of countershaft, positioning disc, countershaft gasket ring is flexibly connected with countershaft respectively, one end of countershaft sleeve is connected with being connected housing, the other end of countershaft sleeve is connected with positioning disc, the locking groove matched with lock projection portion it is provided with on positioning disc, one end of first spring connects annular relief, the other end auxiliary connection axle pad ring of the first spring, countershaft gasket ring is connected with being connected housing.

The further improvement of technique scheme.

One end of rack sleeve and the housing of headstock are by rivet interlacement, and the other end of rack sleeve passes through rivet interlacement with being connected housing；One end of countershaft sleeve is connected by rivet with being connected housing, and the other end of countershaft sleeve is connected by rivet with positioning disc.

The further improvement of technique scheme.

It is hinged with double dynamical support at the lateral wall of rack sleeve, is controlled the luffing angle of double motor equipment by double dynamical support.

The multi-stage stepped processing technology of tealeaves, its step includes:

A, to pluck after fresh tea leaf spread process；The time of spreading is 3-6 days so that tealeaves dehydration degree is at 30%-45%；

B, the tealeaves after spreading process is completed process by steaming apparatus；

C, the tealeaves after completing manually is kneaded；

First will fill the lower flaggy of plate insertion web plate bottom, by filling the plate filling to lower flaggy, realize filling the plate support to web plate, the upper flaggy that the tea spreading after completing is put on web plate, web plate is provided with some uniform intervals and quadratic mesh that vertical direction runs through, tealeaves is crumpled by mode manually, after tealeaves has been crumpled, taking out web plate, the tealeaves after kneading falls into lower flaggy, by shaking and tilting plate body, thus pour out the tealeaves after kneading；

D, the tealeaves after kneading is carried out classification by grading plant；

During after kneading, classification inner barrel poured into by tealeaves, and classification outer cylinder body will be socketed on outside classification inner barrel by classification inner barrel openend；nullFirst kinetic energy output of the headstock of double motor equipment provides kinetic energy drive shaft screw mandrel to rotate，Due to main shaft、Locating rotation device is socketed on main shaft screw mandrel respectively，Collar bush is connected in rack sleeve，The main cylinder gathering sill arranged along its axis direction it is provided with on the inwall of rack sleeve，The drive end of main shaft is provided with the main shaft inside groove matched with locating rotation device，Locating rotation device includes the displacement block being socketed on main shaft screw mandrel respectively、The main shaft collar、Base bearing、Main shaft gasket ring，Main shaft、Main shaft screw mandrel、The mobile equal coaxial line of block is arranged，Displacement block is connected with screw mandrel by screw，It is provided with, on displacement block, the displacement protruding block matched with main cylinder gathering sill，It is additionally provided with on displacement block and is coaxial therewith the step that line is arranged，The main shaft collar it is socketed with on step、Base bearing、Main shaft gasket ring，The main shaft collar、Main shaft gasket ring is all flexibly connected with step and can be around own axis，Step fixes with the inner ring of base bearing，In main shaft gasket ring is positioned over main shaft inside groove and fit with main shaft inside groove diapire，The outer ring of base bearing fixes with the wall portion of main shaft inside groove，The main shaft collar fixes with the drive end of main shaft，And the output of main shaft is connected with the outer cylinder body drive shaft being arranged at classification outer cylinder body drive end，Thus screw mandrel is in rotation process，Displacement protruding block is driven to move back and forth along its axis direction，Restriction effect due to locating rotation device，Main shaft is subjected to displacement along its axis direction，And the classification outer cylinder body being connected with main shaft output is moved along its axis direction；

Classification outer cylinder body is arranged with classification inner barrel coaxial line, the first graded region it is provided with on the sidewall of classification inner barrel, second graded region, 3rd graded region, it is disposed with the 3rd graded region to classification inner barrel cylinder deep drawing direction by the openend of classification inner barrel, second graded region, first graded region, it is set in turn in the first graded region, second graded region, the size of the grading-hole on the 3rd graded region incrementally increases, the classification direction recess arranged along its axis direction it is provided with on classification inner barrel, the classification guide protrusions matched with classification direction recess it is provided with on the madial wall of classification outer cylinder body；And the diapire of classification inner barrel is fixing connects classification rotating shaft, and classification rotating shaft is positioned classification stand and classification rotating shaft can be around own axis；Classification inner barrel moves until covering the second graded region, the 3rd graded region along its axis direction, exposed first graded region；

First kinetic energy output of the headstock of double motor equipment stops output kinetic energy, second kinetic energy output of headstock starts output kinetic energy and drives countershaft to rotate, owing to countershaft outer cover is connected to countershaft gear, main shaft outer cover is connected to the mainshaft gear being meshed with countershaft gear, the wall portion of main shaft is provided with the main shaft guide key groove arranged along its axis direction, mainshaft gear is mutually matched by key and main shaft guide key groove and is connected with main shaft, countershaft rotate thus drive the rotation of countershaft gear, and drive the mainshaft gear being meshed with countershaft gear to rotate, thus realize main shaft around own axis；Thus realizing the rotation of classification outer cylinder body, the classification inner barrel that the rotation of classification outer cylinder body drive are attached thereto rotates so that the tealeaves rolling being positioned in classification inner barrel so that less tealeaves is gone out from the first graded region classification；

After outer cylinder body to be fractionated rotates certain time, second kinetic energy output stops output kinetic energy, first kinetic energy output output kinetic energy also drives classification outer cylinder body to shrink, during until opening the second graded region, stopping the kinetic energy output of the first kinetic energy output, now the first graded region, the second graded region are in opening；It is then turned on the second kinetic energy output and output kinetic energy, drives classification outer cylinder body, the rotation of classification inner barrel, by the second graded region screening middle-size tea leaf；

When the second graded region classification completes, open the 3rd graded region according still further to said method, and utilize the 3rd graded region that tealeaves is carried out classification, until the complete classification of tealeaves.

Accompanying drawing explanation

In order to be illustrated more clearly that the embodiment of the present invention, the accompanying drawing used required in embodiment will be done simple introduction below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.

Fig. 1 is the double motor equipment structural representation of the present invention.

Fig. 2 is the double motor equipment structural representation of the present invention.

Fig. 3 is main shaft and the countershaft connection diagram of the double motor equipment of the present invention.

Fig. 4 is main shaft and the countershaft connection diagram of the double motor equipment of the present invention.

Fig. 5 is main shaft and the main shaft screw mandrel connection diagram of the double motor equipment of the present invention.

Fig. 6 is countershaft and the regulation device connection diagram of the double motor equipment of the present invention.

Fig. 7 is rack sleeve and the master gear connection diagram of the double motor equipment of the present invention.

Fig. 8 is the steaming apparatus structural representation of the present invention.

Fig. 9 is the green-keeping machine shelf structure schematic diagram of the present invention.

Figure 10 is the Cooker structure schematic diagram that completes of the present invention.

Figure 11 is the grading plant structural representation of the present invention.

Figure 12 is the classification inner barrel structural representation of the grading plant of the present invention.

Figure 13 is the classification outer cylinder body structural representation of the grading plant of the present invention.

Figure 14 is the perturbation mechanism structural representation of the grading plant of the present invention.

Figure 15 is the structural representation of the drying unit of the present invention.

Figure 16 is the structural representation of the drying unit of the present invention.

Figure 17 is the structural representation drying turntable of the drying unit of the present invention.

Figure 18 is the vibrating arm structural representation of the drying unit of the present invention.

Figure 19 is the vibration turntable structure schematic diagram of the drying unit of the present invention.

Figure 20 is the drying gantry structure schematic diagram of the drying unit of the present invention.

Figure 21 is the twisting device structural representation of the present invention.

Figure 22 is the twisting device structural representation of the present invention.

Figure 23 is the upper plate body structural representation of the twisting device of the present invention.

Figure is denoted as:

100, double motor equipment；110, headstock；112, double dynamical support；

120, rack sleeve；121, main shaft；122, main shaft guide key groove；123, main shaft screw mandrel；124, displacement block；125, the main shaft collar；126, base bearing；127, main shaft gasket ring；128, main shaft inside groove.

130, housing is connected；132, countershaft gear；134, mainshaft gear；136, key.

140, countershaft sleeve；141, countershaft；142, annular relief；143, the first spring；144, positioning disc；145, countershaft gasket ring.

200, steaming apparatus；210, complete frame；220, the first vertical rod；230, the second vertical rod；240, the 3rd vertical rod；242, finger；250, guide revolving disk；252, annular gathering sill；254, pot houses through hole；260, complete pot；262, sliding shoe；262a, upper shifting block；262b, sliding block；264, complete contiguous block.

300, grading plant；310, classification frame；312, classification stand；320, classification inner barrel；322, classification rotating shaft；324, the first graded region；326, the second graded region；328, the 3rd graded region；330, classification outer cylinder body；332, outer cylinder body drive shaft；334, classification guide protrusions；340, perturbation mechanism；342, disturbance axle；344, disturbance inner disc；346, disturbance outer shroud；348, disturbing rod.

400, drying unit；410, saddle is dried；412, louvre；420, turntable is dried；422, flap is dried；424, rotating shaft is dried；426, vibration through hole；430, vibrating arm；432, upper vibrating arm；434, lower guide rod；436, the second spring；438, roller；440, vibration disk body；442, vibration gathering sill；446, domatic tilted block；

500, twisting device；510, plate body；510a, upper flaggy；510b, lower flaggy；512, guide protrusions is filled；520, web plate；530, plate is filled；532, direction recess is filled；534, annular pulling buckle.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art under not making creative work premise, the every other embodiment obtained, broadly fall into scope.

As shown in Fig. 1-2 3, a kind of Tea Processing system, it includes that set gradually spreads device to what the tealeaves after plucking spread, complete the steaming apparatus processed to the tealeaves after spreading process, the twisting device kneading the tealeaves after completing, carries out the grading plant of classification to the tealeaves after kneading, and the tealeaves after classification carries out the look screening device of look choosing, the drying unit that the tealeaves after selecting of checking colors carries out drying, the packing device that the tealeaves after drying is packed.

As shown in Fig. 1-2 3, a kind of reparation technology of tealeaves, its step includes: the harvesting to fresh tea leaf, fresh tea leaf after plucking is spread process, tealeaves after spreading process is completed process by steaming apparatus, tealeaves after completing manually is kneaded, tealeaves after kneading is carried out classification by grading plant, tealeaves after classification is carried out look choosing classification by look screening device, the tealeaves after selecting of checking colors carries out drying and processing by drying unit, the tealeaves after drying is carried out packaging and can form finished product.

Above-mentioned fresh tea leaf spreads in processing procedure, can be placed in by fresh tea leaf and spread in device, and will spread device and be placed in ventilation and ted, and the time of spreading is preferably 3-6 days so that tealeaves dehydration degree is at 30%-45%.

Spread device, look screening device, packing device etc. and can use, for above-mentioned, the device possessing identical function existed in prior art, the present invention is not repeating one by one.

Such as Fig. 8, 9, shown in 10, steaming apparatus 200, including the frame 210 that completes, it is perpendicularly fixed at the vertical rod of the frame 210 that completes, the guide revolving disk 250 being connected with vertical rod upper end, the pot 260 that completes being connected with guide revolving disk 250, vertical rod includes the first vertical rod 220, second vertical rod 230, 3rd vertical rod 240, first vertical rod 220, the upper end of the second vertical rod 230 is provided with earhole, and a pair earhole arranged concentric, the both end sides of guide revolving disk 250 is provided with a pair gudgeon of arranged concentric, guide revolving disk 250 is arranged at the first vertical rod, region and gudgeon between second vertical rod match with earhole, so that guide revolving disk 250 can rotate centered by gudgeon；The upper end of the 3rd vertical rod is provided with the dismountable retaining mechanism for locking guide revolving disk, when starting retaining mechanism, guide revolving disk 250 position is fixed from deflecting, when cancelling retaining mechanism, guide revolving disk can the most suitably deflect, and adjusts hot spot；The center of guide revolving disk 250 is provided with the pot matched with pot 260 upper end that completes and houses through hole 254, and guide revolving disk 250 is provided with annular gathering sill 252；Complete and be provided with some sliding shoes 262 at the lateral wall of pot 260 upper end, sliding shoe 262 includes shifting block 262a, sliding block 262b, complete contiguous block 264, complete contiguous block 264 and pot wall portion that completes fixes, upper shifting block 262a is fixed on the upper surface of the contiguous block 264 that completes, sliding block 262b is fixed on the lower surface of the contiguous block 264 that completes, sliding block 262b matches with above-mentioned annular gathering sill 252, and sliding block 262b can slide around annular gathering sill 252；Particularly importantly, the frame that completes 210 is provided with the burning things which may cause a fire disaster being positioned at a bottom that completes, completes by burning things which may cause a fire disaster to being positioned over the tealeaves completing in cylinder, stir-fry.

Above-mentioned retaining mechanism is preferably arranged at the finger 242 on the 3rd vertical rod 240 top, specifically, the top of the 3rd vertical rod 240 is provided with the pin-and-hole being centrally located in same level with earhole, pin-and-hole matches with pulling pin, and be provided with on the pot that completes and pull pin the hole, location that completes matched, position mating thus the position of the fixing pot that completes of hole by pulling pin with completing, change hot spot.

The advantage of steaming apparatus and with the progress obtained: the steaming apparatus in the present invention need not scoop and can complete to complete, the existing pot that completes is it is necessary to have scoop carries out stirring tealeaves, thus complete the process of stir-frying, during tealeaves being stir-fried due to the shovel mouth of scoop, cause part tealeaves surface failure of rock, affect tea leaf quality, easily produce fannings；The steaming apparatus of the present invention replaces the stir-frying of scoop by the rotation pot that completes, and also can change the pot that completes by focus, can disposably complete completing of more tealeaves, also not interfere with the quality of tealeaves.

The steaming apparatus of the present invention during completing, just as scoop do not stop stir, but overcome and during scoop is stirred, cause tealeaves Crushing Problem.

The fixing method of tealeaves, its step includes:

It is positioned at the burning things which may cause a fire disaster below the pot that completes completing to place in frame, the pot that completes put into by tealeaves after spreading process, due to the first vertical rod, second vertical rod is perpendicular to the frame that completes, and the first vertical rod, the upper end of the second vertical rod is provided with earhole, the both end sides of guide revolving disk is provided with a pair gudgeon of arranged concentric, guide revolving disk is arranged at the first vertical rod, region and gudgeon between second vertical rod match with earhole, the center of guide revolving disk is provided with the pot matched with pot upper end that completes and houses through hole, annular gathering sill it is provided with on guide revolving disk, the upper end of the 3rd vertical rod fixed with the frame that completes is provided with the detachable retaining mechanism of the pot that completes for locking, complete and be provided with some sliding shoes at the lateral wall of pot upper end, sliding shoe includes shifting block, sliding block, complete contiguous block.

By locking device will complete pot locking time, shifting block in rotation, drive and fix the sliding block rotation that the contiguous block that completes being connected rotates and driving fixes with the contiguous block lower end that completes with upper shifting block, it is connected owing to complete contiguous block fixing with the sidewall of pot upper end that completes, and sliding block matches with annular gathering sill, sliding block can slide around annular gathering sill, thus drives the rotation of pot of completing, and the tealeaves in pot that promotes to complete uniformly spreads and rolls.

Cancelling locking device, the pot that completes can rotate centered by gudgeon, shifting block in rotation, and the pot that also can realize completing is with the annular gathering sill rotation as track, thus realizes stir-frying and changing by focus of tealeaves, ceaselessly stirs tealeaves until the end that completes.

As shown in figures 21-23, twisting device 500, the web plate 520 that including plate body 510, is installed on plate body 510, it is removably mounted to the filling plate 530 that web plate 520 is transferred, plate body 510 is provided with inner chamber groove, the sidewall of inner chamber groove is provided with the installation cell body for installing web plate 520, inner chamber groove is separated into upper and lower distribution upper flaggy 510a, lower flaggy 510b by web plate 520, the sidewall of plate body 510 is provided with the breach being connected with lower flaggy 510a, fill plate 530 and slip into lower flaggy 510b by breach, fill plate 530 and lower flaggy 510b is filled with；Some uniform intervals it are provided with and quadratic mesh that vertical direction runs through on web plate 520；When tealeaves is kneaded, first filling plate 530 is inserted lower flaggy 510b, by filling plate, lower flaggy is filled with, and web plate is supported, uniformly being spread on web plate 520 by tealeaves to be kneaded, the mode manually kneaded carries out reciprocal rubbing to tealeaves again；After having crumpled, taking out and fill plate 530, the tealeaves after kneading automatically falls into lower flaggy, pours out the tealeaves after kneading by shake plate body 510 and inclination, thus is efficiently completed and kneads operation.

Above-mentioned web plate 520 preferably employs bamboo chip and works out, and described mesh preferred size is 0.8cm × 0.8cm, and bamboo web plate can improve service life, reduces acid etching degree.

For ease of filling the oriented sliding of plate, filling and be provided with the filling guiding mechanism carrying out push-and-pull for guiding filling plate between plate and plate body 510, the motion being made plate body 510 by filling guiding mechanism is more stable；Fill guiding mechanism to include filling direction recess 532, filling guide protrusions 512, fill and on the side that 510 liang of madial walls of plate 530 and plate body are corresponding, be provided with filling direction recess 532, two madial walls of plate body 510 are provided with and fill the filling guide protrusions that direction recess matches.

Plate is filled in push-and-pull for ease of staff, extends to the end outside lower flaggy at filling plate and is provided with annular pulling buckle 534, and staff can carry out push-and-pull by push-and-pull annular pulling buckle 534 to filling plate.

Tealeaves knead method, its step includes:

First will fill the lower flaggy of plate insertion web plate bottom, by filling the plate filling to lower flaggy, realize filling the plate support to web plate, the upper flaggy that the tea spreading after completing is put on web plate, web plate is provided with some uniform intervals and quadratic mesh that vertical direction runs through, tealeaves is crumpled by mode manually, after tealeaves has been crumpled, taking out web plate, the tealeaves after kneading falls into lower flaggy, by shaking and tilting plate body, thus pour out the tealeaves after kneading.

nullAs illustrated in figs. 11-14，Grading plant 300，Including classification frame 310、It is fixed on the classification stand 312 of classification frame、It is flexibly connected with classification stand and can be around the classification rotating shaft 322 of own axis、The classification inner barrel 320 that be connected fixing with classification rotating shaft 322、Pivot bush unit is in the classification outer cylinder body 330 outside classification inner barrel 320、The drive end of classification outer cylinder body 330 is provided with the outer cylinder body drive shaft of concentric layout，Outer cylinder body drive shaft and classification rotating shaft arranged concentric，The drive end of outer cylinder body drive shaft connects double motor equipment 100，Multiple graded region it is provided with on classification inner barrel 320，Each graded region is all disposed with some grading-holes，It is arranged at the grading-hole size of each graded region on classification inner barrel to be connected end to classification inner barrel with classification rotating shaft by the openend of classification inner barrel and progressively reduce，The classification direction recess arranged along its axis direction it is provided with on classification inner barrel，The classification guide protrusions matched with classification direction recess it is provided with on the madial wall of classification outer cylinder body.

By tealeaves to be fractionated in the openend of classification inner barrel pours classification inner barrel into, by the driving of double motor equipment, classification outer cylinder body generation axis direction is stretched out, classification outer cylinder body portion envelops is made to live classification inner barrel, classification outer cylinder body is driven to rotate by double motor equipment again, and drive the synchronous axial system of classification inner barrel, promote tealeaves to roll in classification inner barrel, realize classification；Drive the axis direction of outer cylinder body to shrink by double motor equipment again, and open other graded regions according to this, then drive classification outer cylinder body to rotate by double motor equipment, thus drive the synchronous axial system of classification inner barrel so that tealeaves through each graded region screened go out.

During actual mechanical process, above-mentioned graded region includes first graded region the 324, second graded region the 326, the 3rd graded region 328, being disposed with the 3rd graded region the 328, second graded region the 326, first graded region 324 by the openend of classification inner barrel to classification inner barrel cylinder deep drawing direction, the size being set in turn in the grading-hole on first graded region the 324, second graded region the 326, the 3rd graded region 328 incrementally increases.

If the tealeaves caking being positioned in classification inner barrel will have a strong impact on grading effect, although the quick rotation of classification inner barrel can solve agglomeration problems, but, the damage of tealeaves can be caused；For solving this problem, the present invention is additionally provided with the perturbation mechanism 340 being fixed on classification outer cylinder body and extending in classification inner barrel, described perturbation mechanism 340 include fixing with classification outer cylinder body inner bottom surface and with the disturbance axle 342 of outer cylinder body drive shaft arranged concentric, the output of disturbance axle 342 is fixedly connected with disturbance inner disc 344, it is provided with on disturbance inner disc 344 and some is radially outwardly extending diametrically connecting rod, the other end fixed operating sleeve of radial link is connected to the disturbance outer shroud 346 outside disturbance inner ring 344, the some disturbing rods 348 extended along disturbance axle axis direction it are provided with in radial link；When classification outer cylinder body radial motion or when rotating, perturbation mechanism all can be driven to be synchronized with the movement, the tealeaves of caking, in the radial motion of classification inner barrel or rotation, can be decomposed, and can promote grading effect by perturbation mechanism.

nullAs shown in figs. 1-7，Above-mentioned double motor equipment 100，It includes headstock 110、Rack sleeve 120、Connect housing 130、Countershaft 141，One end of rack sleeve 120 is connected with the housing of headstock 110，The other end of rack sleeve 120 connects with being connected housing 130，The main cylinder gathering sill arranged along its axis direction it is provided with on the inwall of rack sleeve 120，Main shaft 121 it is respectively sleeved in rack sleeve 120、Locating rotation device、Main shaft screw mandrel 123，The drive end of main shaft screw mandrel 123 is connected with the first kinetic energy output of headstock 110，Locating rotation device is socketed on main shaft screw mandrel 123，The drive end of main shaft 121 is provided with the main shaft inside groove 128 matched with locating rotation device，Locating rotation device includes the displacement block 124 being socketed on main shaft screw mandrel 123 respectively、The main shaft collar 125、Base bearing 126、Main shaft gasket ring 127，Main shaft 121、Main shaft screw mandrel 123、The mobile equal coaxial line of block 124 is arranged，Displacement block 124 is connected with screw mandrel by screw，It is provided with, on displacement block 124, the displacement protruding block matched with main cylinder gathering sill，It is additionally provided with on displacement block 124 and is coaxial therewith the step that line is arranged，The main shaft collar 125 it is socketed with on step、Base bearing 126、Main shaft gasket ring 127，The main shaft collar 125、Main shaft gasket ring 127 is all flexibly connected with step and can be around own axis，Step fixes with the inner ring of base bearing 126，In main shaft gasket ring is positioned over main shaft inside groove 128 and fit with main shaft inside groove diapire，The outer ring of base bearing 128 fixes with the wall portion of main shaft inside groove 128，The main shaft collar 125 fixes with the drive end of main shaft 121；The wall portion of main shaft 121 is provided with the main shaft guide key groove 122 arranged along its axis direction；Being disposed with intermeshing countershaft gear 132, mainshaft gear 134 in connecting housing 130, it is outside that mainshaft gear 134 is socketed on main shaft 121, connects mainshaft gear 134 and main shaft 121 by key 136, and key 136 matches with main shaft guide key groove 122；Being socketed with countershaft 141 in countershaft gear 132, the drive end of countershaft 141 is connected with the second kinetic energy output of headstock 110；The kinetic energy output of main shaft 121 connects outer cylinder body drive shaft 332.

When the first kinetic energy output of headstock 110 provides kinetic energy, drive shaft screw mandrel 123 rotates, owing to being provided with, on displacement block, the displacement protruding block matched with main cylinder gathering sill, so that the block 124 that shifts being connected with main shaft screw mandrel 123 by screw is moved back and forth along the axis direction of screw mandrel, thus drive classification outer cylinder body to move along its axis direction, thus control the classification outer cylinder body coverage to classification inner barrel, for concrete classification requirement, progressively open each graded region.

When the second kinetic energy output of headstock 110 provides kinetic energy, countershaft 141 is driven to rotate, the countershaft gear 132 being socketed on countershaft is rotated, the synchronous axial system of the mainshaft gear 134 that the rotation of countershaft gear driving are meshed therewith, owing to mainshaft gear 134 is connected with main shaft by key, being mutually matched of main shaft guide key groove, so that the rotation of mainshaft gear drive shaft, owing to main shaft screw mandrel does not rotates, so displacement block 124 is not subjected to displacement, so that main shaft only rotates, and axial motion does not occur；The rotation of main shaft realizes connected classification outer cylinder body and rotates, and drive the classification inner barrel being connected with classification outer cylinder body to rotate, so that the tealeaves being loaded in classification inner barrel carries out progressively classification by the graded region that is unlocked, thus tea dry sorting is become little, in, big three kinds of models.

nullCountershaft 141 is also socketed with regulation device，It includes countershaft sleeve 140、Annular relief 142、First spring 143、Positioning disc 144、Countershaft gasket ring，Annular relief 142 it is provided with on countershaft 141，Lock projection portion it is provided with in annular relief 142，Countershaft sleeve 140、First spring 143、Positioning disc 144、Countershaft gasket ring 127 is all socketed on the outside of countershaft 141，Positioning disc 144、Countershaft gasket ring 127 is flexibly connected with countershaft 141 respectively，One end of countershaft sleeve 140 is connected with being connected housing 130，The other end of countershaft sleeve 140 is connected with positioning disc 144，The locking groove matched with lock projection portion it is provided with on positioning disc 144，One end of first spring 143 connects annular relief 142，The other end auxiliary connection axle pad ring of the first spring 143，Countershaft gasket ring 145 is connected with being connected housing 130.Regulation device is the rotation for controlling countershaft, thus improves precision, it is to avoid output shaft occurs shake to produce rotation in axis direction motion process.

When being socketed with regulation device on countershaft, under original state, lock projection portion in first Spring driving annular relief is engaged mutually with the locking groove on positioning disc, countershaft can not rotate, so that mainshaft gear is locked with countershaft gear position, meanwhile, main shaft can only occur the reciprocating motion on axis direction；When driving countershaft to rotate, it is necessary to first countershaft is applied the active force of axis and overcomes the elastic force of the first spring so that lock projection portion is separated with locking groove, then drives the rotation of countershaft, both can drive the rotation of countershaft gear, mainshaft gear, main shaft.

The housing of one end of rack sleeve 120 and headstock 110 is by rivet interlacement, and the other end of rack sleeve 120 passes through rivet interlacement with being connected housing 130；One end of countershaft sleeve 140 is connected by rivet with being connected housing 130, and the other end of countershaft sleeve 140 is connected by rivet with positioning disc 144.

It is hinged with double dynamical support 112 at the lateral wall of rack sleeve 120, is controlled the luffing angle of double motor equipment by double dynamical support 112, expand range.

Tea dry sorting method, its step includes:

A, during after kneading, classification inner barrel poured into by tealeaves, and classification outer cylinder body will be socketed on outside classification inner barrel by classification inner barrel openend；nullFirst kinetic energy output of the headstock of double motor equipment provides kinetic energy drive shaft screw mandrel to rotate，Due to main shaft、Locating rotation device is socketed on main shaft screw mandrel respectively，Collar bush is connected in rack sleeve，The main cylinder gathering sill arranged along its axis direction it is provided with on the inwall of rack sleeve，The drive end of main shaft is provided with the main shaft inside groove matched with locating rotation device，Locating rotation device includes the displacement block being socketed on main shaft screw mandrel respectively、The main shaft collar、Base bearing、Main shaft gasket ring，Main shaft、Main shaft screw mandrel、The mobile equal coaxial line of block is arranged，Displacement block is connected with screw mandrel by screw，It is provided with, on displacement block, the displacement protruding block matched with main cylinder gathering sill，It is additionally provided with on displacement block and is coaxial therewith the step that line is arranged，The main shaft collar it is socketed with on step、Base bearing、Main shaft gasket ring，The main shaft collar、Main shaft gasket ring is all flexibly connected with step and can be around own axis，Step fixes with the inner ring of base bearing，In main shaft gasket ring is positioned over main shaft inside groove and fit with main shaft inside groove diapire，The outer ring of base bearing fixes with the wall portion of main shaft inside groove，The main shaft collar fixes with the drive end of main shaft，And the output of main shaft is connected with the outer cylinder body drive shaft being arranged at classification outer cylinder body drive end，Thus screw mandrel is in rotation process，Displacement protruding block is driven to move back and forth along its axis direction，Restriction effect due to locating rotation device，Main shaft is subjected to displacement along its axis direction，And the classification outer cylinder body being connected with main shaft output is moved along its axis direction.

Classification outer cylinder body is arranged with classification inner barrel coaxial line, the first graded region it is provided with on the sidewall of classification inner barrel, second graded region, 3rd graded region, it is disposed with the 3rd graded region to classification inner barrel cylinder deep drawing direction by the openend of classification inner barrel, second graded region, first graded region, it is set in turn in the first graded region, second graded region, the size of the grading-hole on the 3rd graded region incrementally increases, the classification direction recess arranged along its axis direction it is provided with on classification inner barrel, the classification guide protrusions matched with classification direction recess it is provided with on the madial wall of classification outer cylinder body；And the diapire of classification inner barrel is fixing connects classification rotating shaft, and classification rotating shaft is positioned classification stand and classification rotating shaft can be around own axis；Classification inner barrel moves until covering the second graded region, the 3rd graded region along its axis direction, exposed first graded region.

B, first kinetic energy output of the headstock of double motor equipment stops output kinetic energy, second kinetic energy output of headstock starts output kinetic energy and drives countershaft to rotate, owing to countershaft outer cover is connected to countershaft gear, main shaft outer cover is connected to the mainshaft gear being meshed with countershaft gear, the wall portion of main shaft is provided with the main shaft guide key groove arranged along its axis direction, mainshaft gear is mutually matched by key and main shaft guide key groove and is connected with main shaft, countershaft rotate thus drive the rotation of countershaft gear, and drive the mainshaft gear being meshed with countershaft gear to rotate, thus realize main shaft around own axis；Thus realizing the rotation of classification outer cylinder body, the classification inner barrel that the rotation of classification outer cylinder body drive are attached thereto rotates so that the tealeaves rolling being positioned in classification inner barrel so that less tealeaves is gone out from the first graded region classification.

After c, outer cylinder body to be fractionated rotate certain time, second kinetic energy output stops output kinetic energy, first kinetic energy output output kinetic energy also drives classification outer cylinder body to shrink, during until opening the second graded region, stopping the kinetic energy output of the first kinetic energy output, now the first graded region, the second graded region are in opening；It is then turned on the second kinetic energy output and output kinetic energy, drives classification outer cylinder body, the rotation of classification inner barrel, by the second graded region screening middle-size tea leaf.

D, when the second graded region classification completes, open the 3rd graded region according still further to said method, and utilize the 3rd graded region that tealeaves is carried out classification, until the complete classification of tealeaves.

nullAs shown in figures 15-19，Drying unit 400，Including drying turntable 420、It is arranged at the drying saddle 410 dried above turntable 420、It is arranged at the vibration disk body 440 dried below turntable 420、The vibrating arm 430 being flexibly connected with drying turntable 420，Dry and be disposed with louvre 412 on saddle 410，Drying saddle upper surface is provided with tealeaves and houses container，Tealeaves houses and is provided with drying pore on container，Dry turntable 420 to include drying flap 422、Dry rotating shaft 424，The output connecting drying rotating shaft 424 is fixed in the lower surface drying flap 422，Drying rotating shaft 424 position is fixed and can be around own axis，The center drying flap 422 upper surface is provided with drying thermal source，Dry Circle-Array on flap 422 to show to dry the shaft axis some vibration through holes 426 as the center of circle，Vibrating arm 430 and vibration through hole 426 match and vibrating arm 430 vertical direction in vibration through hole 426 slides，Vibrating arm 430 upper end fixing connection dries saddle 410，It is provided with, on vibration disk body 440, the vibration gathering sill 442 matched with vibrating arm 430 bottom，Vibrating arm 430 is circumferentially rotated in vibration gathering sill 442，It is fixed with domatic tilted block 446 in vibration gathering sill 442，The lower surface of domatic tilted block 446 fits with the diapire of vibration gathering sill，Domatic tilted block 446 upper end is provided with the domatic of inclination，It is identical with the rotation direction drying turntable 420 that domatic low level points to domatic high position decomposition direction in the horizontal plane；When rotating drying rotating shaft 424, the drying flap 422 being connected with drying rotating shaft is driven to rotate, dry flap and drive the rotation of vibrating arm, vibrating arm contacts with domatic tilted block in rotation process, and domatic tilted block domatic on slide, so that there is motion straight up in vibrating arm, thus jack-up is arranged at the drying saddle of vibrating arm upper end, when vibrating arm directly falls from a domatic high position, drive the motion straight down drying saddle, vibrate so that dry saddle, make the tealeaves being positioned over drying saddle top house container to vibrate, promote stirring of tealeaves, improve drying effect.

When vibrating arm quickly falls from a domatic high position, vibrating arm collides with vibration gathering sill, produce loud noise and easily cause the damage of mechanism, for solving this technical problem, the vibrating arm 430 of the present invention includes vibrating arm 432, lower guide rod 434, upper vibrating arm 432 is slidably socketed in lower guide rod 434 outside, upper vibrating arm is slidably connected with vibration through hole, and the second spring 436 is installed between upper vibrating arm 432 and lower guide rod 434, the bottom of lower guide rod 434 is movably hinged with roller 438, roller 438 rolls in vibration gathering sill, reduces friction；Offset part vibration by the second spring 436, but can preferably protect equipment, and reduce noise.

Above-mentioned vibrating arm preferably four and uniform intervals are arranged in the surrounding drying saddle, are fixed with, in vibration gathering sill 442, the domatic tilted block 446 that four uniform intervals are arranged.

The furnace drying method of tealeaves, its step includes:

nullTealeaves after look selects is positioned over tealeaves house in container，Tealeaves houses container and is positioned on drying saddle，And place drying thermal source at the center position drying flap，Drive the rotation drying rotating shaft，And drive the drying flap being connected with the output drying rotating shaft to rotate，Show to dry the shaft axis some vibration through holes as the center of circle owing to drying Circle-Array on flap，Vibrating arm and vibration through hole match and vibrating arm vertical direction in vibration through hole slides，Vibrating arm upper end fixing connection dries saddle，It is provided with, on vibration disk body, the vibration gathering sill matched with vibrating arm bottom，Vibrating arm is circumferentially rotated in vibration gathering sill，It is fixed with domatic tilted block in vibration gathering sill，Domatic tilted block upper end is provided with the domatic of inclination，It is identical with the rotation direction drying turntable that domatic low level points to domatic high position decomposition direction in the horizontal plane，When vibrating arm contacts with domatic tilted block，Vibrating arm slides along position, the domatic end to a section high position，There is motion straight up and saddle jack-up will be dried in vibrating arm，And drive tealeaves to house the rise of container，When vibrating arm quickly falls from a domatic high position，Vibrating arm bottom collides with vibration gathering sill and produces vibration，Thus drive tealeaves to house the vibration of container and drive is piled up in the tea leaf vibration that tealeaves houses in container，Thus loose tealeaves the heat energy drying thermal source is transferred to inside container for tea，And so forth，Until completing the drying to tealeaves.

The drying unit of the present invention uses the mode of vibration to loosen tealeaves, and is passed into by heat energy inside the tealeaves of accumulation, replaces the loose of other equipment, it is to avoid the destruction to tealeaves, improves the integrality of tealeaves and improve the quality of tealeaves.

Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention；Multiple amendment to these embodiments will be apparent from for those skilled in the art, and the General Principle defined in the present invention can realize in the case of without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will not be defined to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.

Claims

1. the multi-stage stepped processing technology of tealeaves, its step includes:

C, the tealeaves after completing manually is kneaded；