CN105742413A - Straight-bar type processing apparatus for solar cell panel interconnecting strips - Google Patents

Straight-bar type processing apparatus for solar cell panel interconnecting strips Download PDF

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Publication number
CN105742413A
CN105742413A CN201610280957.5A CN201610280957A CN105742413A CN 105742413 A CN105742413 A CN 105742413A CN 201610280957 A CN201610280957 A CN 201610280957A CN 105742413 A CN105742413 A CN 105742413A
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CN
China
Prior art keywords
straight
bar
interconnecting strip
heat conduction
embossing
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Granted
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CN201610280957.5A
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Chinese (zh)
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CN105742413B (en
Inventor
李明
四建方
胡志刚
李建峰
赵世恒
李宗彩
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Ningbo Ruiyuan Tianke new energy materials Co., Ltd.
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Qingdao Raysolar New Energy Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention relates to a straight-bar type processing apparatus for solar cell panel interconnecting strips, belongs to the technical field of a welder module, and solves the problem of diffuse reflection of the existing interconnecting strips fundamentally. The straight-bar type processing apparatus comprises a heating body for welding the solar cell panel interconnecting strips, and also comprises an embossing straight bar, a heat conduction guiding bar, a heat conduction inlet pipe and a heat conduction outlet pipe, wherein one end of the embossing straight bar is connected to the heating body through the heat conduction guiding bar, and is arranged over the interconnecting strips in parallel; the embossing straight bar moves up and down along with the heating body; a decorative design structure is arranged on one surface, opposite to the heating body, of the embossing straight bar; the other end of the embossing straight bar is cooled by the heat conduction inlet pipe and the heat conduction outlet pipe; the embossing straight bar is arranged on the heating body on one side where the interconnecting strips flow out in a working procedure. The straight-bar type processing apparatus provided by the invention is used for pressing the interconnecting strips to form diffuse reflection stripes, so that the straight-bar type processing apparatus has high market application value; and in addition, the electric energy production of the processed solar cell panel is improved by 1.5%.

Description

Solar panel interconnecting strip straight-bar type processing means
Technical field
The present invention relates to solar panel interconnecting strip straight-bar type processing means, belong to bonding machine building block technique field.
Background technology
Traditional solaode calandria, welding manner is that single module uses laser/infrared/hot blast/electromagnetism/soldering tip welding battery Unit, is welded to form battery strings group string with some element cells, then circulates to lower operation.
This type of solar module, during the welding of element cell sheet, the coating on interconnecting strip surface is at high temperature melted, and forms one More smooth plane, when battery unit is finally packaged into component operation, light incides in interconnecting strip through glass, and mirror occurs Face is reflected, and angle of reflection can be incident in air through glass less than the light at glass refraction angle, and this part light does not has by reasonably It is used in assembly generating.In order to effectively utilize this part light, occur in that in the industry calandria collocation highly reflecting films stickup module, After battery unit welding terminates, utilize now its temperature higher, reflectance coating is pasted onto interconnecting strip surface, thus reaches to reduce instead The light of injection glass, obtains higher gene-ration revenue;But this technology adds material cost, and there will be in making more Defective products needs to reprocess, and increases time cost, and this reflectance coating has certain thickness, and it adds the thickness of interconnecting strip, Make interconnection swath height increase, may produce at battery unit interconnecting strip because of the height alternate of temperature when weatherability is tested The raw hidden risk split is mentioned, thus reduces the physical property of assembly;So technology is not widely applied to solar battery group Part produces.
Summary of the invention
It is an object of the invention to the drawbacks described above overcoming existing solar energy welding module to exist, it is proposed that a kind of solar panel Interconnecting strip straight-bar type processing means, by suppressing interconnecting strip, forms diffuse-reflectance striped, improves solar panel Generated energy.
The present invention is to use following technical scheme to realize: a kind of solar panel interconnecting strip straight-bar type processing means, including The calandria of welding solar panel interconnecting strip, also includes embossing straight-bar, heat conduction guide post, heat conduction inlet pipe and leads hot outlet tube, Embossing straight-bar one end is connected on calandria and is set in parallel in the surface of interconnecting strip by heat conduction guide post, embossing straight-bar and with Calandria together moves up and down, and the one side that embossing straight-bar is relative with interconnecting strip is provided with pattern structure;The other end of embossing straight-bar leads to Cross heat conduction inlet pipe and lead hot outlet tube cooling.
Further, embossing straight-bar is arranged at the circulation of interconnecting strip operation on calandria and the side that goes out.
Further, the quantity that embossing straight-bar is connected on calandria determines according to the quantity of interconnecting strip.
Further, it is that string is arranged on embossing straight-bar that heat conduction guide post is perpendicular to embossing straight-bar, and heat conduction guide post is by elasticity Material is connected with calandria.
Further, embossing straight-bar uses the non-rigid material of thermostable heat-conductive.
Further, heat conduction inlet pipe is passed through coolant or cooling gas with leading hot outlet tube.
Further, pattern structure uses check network structure.Preferably, density requirements unit cm of check net2> 400 mesh, Single cancellated height of projection is in 15-25 μm.
Further, pattern structure uses plough groove type pattern structure.Preferably, the quantity of groove is 10-30EA/mm, groove point Angle angle is 60-120 °.
Specific works dynamic process is: the solar panel first gone out from welding interconnecting strip operation circulation, its interconnecting strip also has Having higher temperature, at this moment enter interconnecting strip treatment process, embossing straight-bar is connected on calandria, and whole calandria drives embossing straight Bar moves down, and when interconnecting strip arrives, it starts directly to depress on interconnecting strip surface, and then realizes the diffuse-reflectance to interconnecting strip Processing, during this period, calandria gathers embossing straight-bar and the temperature of interconnecting strip, by the flowing of cold air in heat conduction inlet/outlet pipe, Control overall technological temperature and be less than 200 DEG C, serve the effect of cooling, thus reach interconnecting strip face coat and form required shape State.
The invention has the beneficial effects as follows: solar panel interconnecting strip straight-bar type processing means of the present invention, be provided with embossing Straight-bar, can process smooth interconnecting strip so that it is become diffuse-reflectance from direct reflection, has good market application valency Value, solar panel after treatment, generated energy improves 1.5 percentage points.
Accompanying drawing explanation
Fig. 1 is that the solid of the present invention shows that structure is intended to;
Fig. 2 is the main TV structure schematic diagram of Fig. 1;
Fig. 3 is the side-looking structural representation of Fig. 1;
Fig. 4 be Fig. 1 look up structural representation;
Fig. 5 is the structural representation of straight-bar processing means;
Fig. 6 is principle of the invention schematic diagram.
In figure: 1 calandria;2 straight-bar processing meanss;201 embossing straight-bars;202 heat conduction guide posts;203 heat conduction inlet pipes;204 Lead hot outlet tube;3 interconnecting strip;4 solar panels.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
Embodiment one:
As it is shown in figure 1, solar panel interconnecting strip straight-bar type processing means of the present invention, including welding solaode The calandria 1 of plate 4 interconnecting strip 3, also includes embossing straight-bar 201, heat conduction guide post 202, heat conduction inlet pipe 203 and leads hot outlet tube 204, embossing straight-bar 201 one end is connected on calandria 1 by heat conduction guide post 202 and is set in parallel in just going up of interconnecting strip 3 Side, embossing straight-bar 201 together moves up and down with calandria 1, and the one side that embossing straight-bar 201 is relative with interconnecting strip 3 is provided with flower Stricture of vagina structure;The other end of embossing straight-bar 201 is by heat conduction inlet pipe 203 and leads hot outlet tube 204 and cools down.Embossing straight-bar 201 is arranged Interconnecting strip 3 operation circulation on calandria 1 and the side that goes out.The quantity that embossing straight-bar 201 is connected on calandria 1 is according to mutually The quantity of bracing 3 determines.Heat conduction guide post 202 is perpendicular to embossing straight-bar 201 and is arranged on embossing straight-bar 201 in string.Pressure Flower straight-bar 201 uses the non-rigid material of thermostable heat-conductive.Heat conduction inlet pipe 203 and lead hot outlet tube 204 and be passed through coolant or cooling Gas.Pattern structure uses check network structure.Preferably, density requirements unit cm of check net2> 400 mesh, single netted The height of projection of structure is in 15-25 μm.Pattern structure uses plough groove type pattern structure.Preferably, the quantity of groove is 10-30EA/mm, groove wedge angle angle is 60-120 °.
Specific works dynamic process is: the solar panel 4 first gone out from welding interconnecting strip 3 operation circulation, its interconnecting strip 3 Also having higher temperature, at this moment enter interconnecting strip 3 treatment process, embossing straight-bar 201 is connected on calandria 1, whole heating Body 1 drives embossing straight-bar 201 to move down, and when interconnecting strip 3 arrives, it starts directly to depress on interconnecting strip 3 surface, enters And realize the diffuse-reflectance to interconnecting strip 3 and process, during this period, calandria 1 gathers embossing straight-bar 201 and the temperature of interconnecting strip 3, By the flowing of cold air in heat conduction inlet/outlet pipe, control overall technological temperature and be less than 200 DEG C, serve the effect of cooling, from And reach interconnecting strip 3 face coat and form required form.
Embodiment two:
Principle to be protected is illustrated by the present embodiment from the angle of the solution problem of the present invention.
The problem first having to solve of the present invention is: in addition to solar panel 4, enables by improving the sun from other angles The generated energy of energy cell panel 4.Being found by detailed research, interconnecting strip 3 is welded to solaode table in calandria 1 Being unusual light when of face, and light incides in interconnecting strip 3 through glass, direct reflection occurs, and angle of reflection is less than glass The light at glass refraction angle can be incident in air through glass, and this part light is not reasonably used in assembly generating.And be Realizing the diffuse-reflectance of interconnecting strip 3, prior art uses at interconnecting strip 3 surface mount reflectance coating.It is not from source Interconnecting strip 3 is improved, makes the generated energy of cell panel decline on the contrary.Thus, if technical staff thinks that interconnecting strip 3 is in peace Process was carried out so that it is surface is the most smooth, it is possible to carry out diffuse-reflectance when of dress.And if for having machined Interconnecting strip 3 processes one by one, and not only slowly but also processing cost is too high for speed.First, it is determined that first will solve from source The certainly diffuse-reflectance problem of interconnecting strip 3, improves the generated energy of solaode.
The problem of its secondary solution is: how processing interconnecting strip 3 could be the quickest but also cost-effective.With this problem, from mutually The processing source analysis of bracing 3.Interconnecting strip 3 melts postadhesion by the plumb joint of calandria 1 needs welding at solaode Position, and if directly plumb joint for calandria 1 improve and first expect.But, for calandria 1 Plumb joint improves unreasonable, reason be the effect of plumb joint be that the heat that will pass to acts on interconnecting strip 3, if using recessed The plumb joint of convex injustice, then the shortage of heat of conduction is so that interconnecting strip 3 is firmly welded on the surface of solar panel 4. And more universal in view of existing calandria 1 or bonding machine finished product quantity, mean substantial amounts of product if carried out improvement Waste.How to improve on the basis of original calandria 1?Technical staff contemplates a thinking the most cleverly. That is exactly in interconnecting strip 3 just after calandria 1 is out, in the case of the most thoroughly not cooling down, carries out its surface in time Process just can complete required diffuse-reflectance and arrange.
Problem to be solved is: how to process in time in the interconnecting strip 3 that non-interconnecting strip 3 thoroughly cools down.First technology Personnel are through overtesting, if directly going out interconnecting strip 3 just carry out pressing etc. from operation circulation, effect is the most undesirable, because of The lowest for processing means self-temperature, therefore have no idea at a touch with interconnecting strip 3 interconnecting strip 3 is processed.Examine Consider to should meet interconnecting strip 3 can not be long from calandria 1 out time that circulates, meeting processing means self-temperature again can not The coldest.Technical staff is the highest in view of calandria 1 self-temperature, if can be by being connected everywhere by the waste heat of calandria 1 On reason device, solve the problem that processing means itself can not be supercool, simultaneously because processing means requires connect on calandria 1, As long as so processing means being arranged on the downstream of calandria 1, being namely positioned at interconnecting strip 3 operation circulation on calandria 1 and going out Side just can meet needs above.Present invention employs heat conduction guide post 202, utilize heat conduction guide post 202 to heat Body 1 is attached with processing means, has both met heat conduction function, has met again linkage function.Thus, the present invention's is main Solve the irreflexive principle of interconnecting strip 3 to have explained.But during practice, technical staff finds again, directly leads to The temperature prolongation the most over time crossing the processing means connecting calandria 1 can constantly rise, to such an extent as to for from calandria 1 The excessively severity of fusing of the interconnecting strip 3 circulated out itself, causes diffuse-reflectance effect undesirable.The most how to solve processing means Cooling problem
Then, remaining issues is exactly: how to solve the cooling problem of processing means.Technical staff is according to prior art, it is considered to Smaller to the volume of processing means own, and be the list structure being set in parallel with interconnecting strip 3, cooling can be by it Inside is passed through coolant or cooling gas solves.And once have coolant or cooling gas be passed through, it is necessary to entrance and Outlet.Therefore, the present invention is provided with heat conduction inlet pipe 203 and leads hot outlet tube 204 in one end of processing means.By heat conduction inlet pipe 203 and lead hot outlet tube 204 processing means is cooled down.
It should be understood that interconnecting strip 3 processes, the decorative pattern of compacting can select relatively conventional check netted as required Structure or plough groove type pattern structure etc..The most above-mentioned processing means is also referred to as straight-bar processing means 2.
Above-mentioned is exactly the principle of the present invention, any technical scheme utilizing above-mentioned principle to solve Similar Problems, all should fall into the present invention Protection category.
Embodiment three:
In above-described embodiment two, illustrate that the effect of heat conduction guide post 202 is both to have served heat conduction function, serve again connection merit Energy.The present embodiment is described further for heat conduction guide post 202.Heat conduction guide post 202 be movable connecting rod or Fixed connecting rod.Owing to straight-bar processing means 2 needs only to be attached with calandria 1, then heat conduction guide post 202 with add Whether hot body 1 fixes connection is also uncertain, it is not necessary to have to fix connection.Can be according to compacting by movable connecting rod Interconnecting strip 3 need carry out downforce degree control, suppress the decorative pattern of different depth.Therefore, heat conduction guide post 202 both may be used Be fixing can be again movable.It addition, heat conduction guide post 202 and the connected mode of calandria 1, bolt can be used The common connected modes such as connection.
Embodiment four:
By embossing straight-bar 201, heat conduction guide post 202, heat conduction inlet pipe 203 with lead the straight-bar processing means 2 that hot outlet tube 204 is constituted, It is typically required with calandria 1 is equipped with four sets.Because the bar of the interconnecting strip 3 that general calandria 1 can weld simultaneously Number is exactly four, and corresponding straight-bar processing means 2 is also required to four sets.It should be noted that the straight-bar arranged on calandria 1 The quantity of processing means 2 is entirely and carries out from main separation as required, and the quantity of straight-bar processing means 2 is according to mutually in general The quantity of bracing 3 is consistent.And straight-bar processing means 2 is all complete appearance, it is possible to the number of embossing straight-bar 201 The quantity of amount acute pyogenic infection of finger tip straight-bar processing means 2.It addition, heat conduction guide post 202 is connected with calandria by elastomeric material, by under Interconnecting strip 3 is suppressed by gravity and the elastic force of the embossing straight-bar 201 during pressure, does not so result in the serious of interconnecting strip 3 and squeezes Pressure.
Embodiment five:
Straight-bar processing means 2 and interconnecting strip 3 be arranged in parallel, and its lower backward upper surface being placed exactly in interconnecting strip 3.By In interconnecting strip 3 in strip, so straight-bar processing means 2 also corresponds to strip.This is only relatively common shape.False If interconnecting strip 3 is other geometry, corresponding straight-bar processing means 2 is also consistent with interconnecting strip 3 shape.In addition to Ensureing that interconnecting strip 3 can completely is pressed into, the area of general straight-bar processing means 2 is slightly larger than the area of interconnecting strip 3.Have mutually Bracing 3 uses soldering tin material, and its thickness is more unified.The working depth of straight-bar processing means 2 is the most deeply less than mutually Bracing 3 touches solar panel 4.So straight-bar processing means 2 and the uneven setting of interconnecting strip 3, it is easy to cause The disunity of the degree of depth.According to prior art, technical staff combines the thickness of existing interconnecting strip 3, gives for different decorative patterns Than better suited data.Pattern structure uses check network structure.Preferably, density requirements unit cm of check net2> 400 mesh, Single cancellated height of projection is in 15-25 μm.Pattern structure uses plough groove type pattern structure.Preferably, the quantity of groove For 10-30EA/mm, groove wedge angle angle is 60-120 °.
Certainly, foregoing is only presently preferred embodiments of the present invention, it is impossible to be considered for limiting embodiments of the invention scope. The present invention is also not limited to the example above, and those skilled in the art are made in the essential scope of the present invention Impartial change and improvement etc., all should belong in the patent covering scope of the present invention.

Claims (10)

1. a solar panel interconnecting strip straight-bar type processing means, including welding solar panel (4) interconnecting strip (3) Calandria (1), it is characterised in that: also include embossing straight-bar (201), heat conduction guide post (202), heat conduction inlet pipe (203) With lead hot outlet tube (204), it is upper and flat that embossing straight-bar (201) one end is connected to calandria (1) by heat conduction guide post (202) Row is arranged at the surface of interconnecting strip (3), and embossing straight-bar (201) together moves up and down with calandria (1), embossing straight-bar (201) The one side relative with interconnecting strip (3) is provided with pattern structure;The other end of embossing straight-bar (201) passes through heat conduction inlet pipe (203) Cool down with leading hot outlet tube (204).
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: embossing straight-bar (201) side being arranged at calandria (1) upper interconnecting strip (3) operation circulation and go out.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: embossing straight-bar (201) quantity being connected on calandria (1) determines according to the quantity of interconnecting strip (3).
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: heat conduction guides Bar (202) is perpendicular to embossing straight-bar (201) and is arranged in string on embossing straight-bar (201), and heat conduction guide post (202) leads to Cross elastomeric material to be connected with calandria (1).
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: embossing straight-bar (201) the non-rigid material of thermostable heat-conductive is used.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: heat conduction inlet pipe (203) and lead hot outlet tube (204) be passed through coolant or cooling gas.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: pattern structure Use check network structure.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 7, it is characterised in that: check net Density requirements unit cm2> 400 mesh, single cancellated height of projection is in 15-25 μm.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 1, it is characterised in that: pattern structure Use plough groove type pattern structure.
Solar panel interconnecting strip straight-bar type processing means the most according to claim 9, it is characterised in that: groove Quantity is 10-30EA/mm, and groove wedge angle angle is 60-120 °.
CN201610280957.5A 2016-04-29 2016-04-29 Solar panel interconnecting strip straight-bar type processing unit Active CN105742413B (en)

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CN107068795A (en) * 2016-12-05 2017-08-18 新奥光伏能源有限公司 A kind of photovoltaic module preparation method and photovoltaic module
CN112296913A (en) * 2020-10-20 2021-02-02 南通德晋昌光电科技有限公司 A integral type straight-bar processing apparatus for interconnection strip processing

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CN205752208U (en) * 2016-04-29 2016-11-30 青岛瑞元鼎泰新能源科技有限公司 Solar panel interconnecting strip straight-bar type processing means

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CN103341703A (en) * 2013-07-23 2013-10-09 常州天合光能有限公司 Method for manufacturing photovoltaic solder strip
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Publication number Priority date Publication date Assignee Title
CN107068795A (en) * 2016-12-05 2017-08-18 新奥光伏能源有限公司 A kind of photovoltaic module preparation method and photovoltaic module
CN112296913A (en) * 2020-10-20 2021-02-02 南通德晋昌光电科技有限公司 A integral type straight-bar processing apparatus for interconnection strip processing

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