CN105737516A - System and method for liquefying natural gas by mixed refrigerant precooling and nitrogen expansion - Google Patents

System and method for liquefying natural gas by mixed refrigerant precooling and nitrogen expansion Download PDF

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Publication number
CN105737516A
CN105737516A CN201610244448.7A CN201610244448A CN105737516A CN 105737516 A CN105737516 A CN 105737516A CN 201610244448 A CN201610244448 A CN 201610244448A CN 105737516 A CN105737516 A CN 105737516A
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China
Prior art keywords
heat exchanger
nitrogen
natural gas
stage heat
mix refrigerant
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CN201610244448.7A
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Chinese (zh)
Inventor
郑雪枫
陈振中
王红
白改玲
贾保印
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China Huanqiu Contracting and Engineering Corp
China Huanqiu Engineering Co Ltd
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China Huanqiu Engineering Co Ltd
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Priority to CN201610244448.7A priority Critical patent/CN105737516A/en
Publication of CN105737516A publication Critical patent/CN105737516A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/005Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/007Primary atmospheric gases, mixtures thereof
    • F25J1/0072Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0214Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle
    • F25J1/0215Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle with one SCR cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • F25J1/0237Heat exchange integration integrating refrigeration provided for liquefaction and purification/treatment of the gas to be liquefied, e.g. heavy hydrocarbon removal from natural gas
    • F25J1/0238Purification or treatment step is integrated within one refrigeration cycle only, i.e. the same or single refrigeration cycle provides feed gas cooling (if present) and overhead gas cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0262Details of the cold heat exchange system
    • F25J1/0264Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
    • F25J1/0265Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0291Refrigerant compression by combined gas compression and liquid pumping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J5/00Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/62Separating low boiling components, e.g. He, H2, N2, Air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/64Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general

Abstract

The invention provides a system and a method for liquefying natural gas by mixed refrigerant precooling and nitrogen expansion. The system comprises a natural gas pipeline, a mixed refrigerant circulating pipeline and a nitrogen refrigeration circulating pipeline, wherein the mixed refrigerant circulating pipeline comprises a refrigerant compressor, a first-stage heat exchanger and a second-stage heat exchanger; the first-stage heat exchanger and the second-stage heat exchanger are connected with the refrigerant compressor; the nitrogen refrigeration circulating pipeline comprises a nitrogen compressor and an overcooling section heat exchanger connected with the nitrogen compressor; the nitrogen refrigeration circulating pipeline is also provided with a nitrogen heat exchanger; and the nitrogen heat exchanger is connected with the mixed refrigerant circulating pipeline and is also connected between the nitrogen compressor and the overcooling section heat exchanger. The method comprises a natural gas treatment process, a mixed refrigerant circulating process and a nitrogen expansion refrigeration process which are simultaneously performed. According to the system and the method provided by the invention, by adding the nitrogen heat exchanger, and enabling the nitrogen heat exchanger to be connected with the mixed refrigerant circulating pipeline and the nitrogen refrigeration circulating pipeline, energy consumption can be effectively reduced.

Description

The natural gas liquefaction system of mix refrigerant pre-cooling nitrogen expansion and method
Technical field
The present invention relates to a kind of natural gas liquefaction system and liquifying method thereof.
Background technology
(FloatingLiquefiedNaturalGas is also known as LNG-FPSO for FLNG, Floating Liquefied Natural Gas device), it is the novel Floating Production device integrating the marine production of liquefied natural gas, storage, handling and outward transport, is applied to the exploitation of offshore gas field and has that cost of investment is low, construction period is short, development risk is little, be easy to migrate and safety high.
Natural gas liquefaction process, core technology as FLNG, to the construction of device, running cost, the safety effects of operation stability and whole system is huge, under the premise meeting Production requirement, the market demand and control cost, it is applied to the liquefaction Technology of Natural Gas of FLNG and the selection of relevant device is most important for the feasibility of reduction investment risk, enhanced scheme.Based on the particular criteria of operation on the sea, owing to cascade type liquefaction process equipment needed thereby quantity is more, compactedness is not high, and the storage capacity of cold-producing medium is relatively big, and thus be accordingly used in offshore natural gas liquefaction has certain difficulty.And mix refrigerant liquefaction process and nitrogen inflation fluid metallization processes seaworthiness are better.The main liquefaction technology being applied to FLNG at present is mix refrigerant liquefaction flow path and nitrogen expansion liquefaction flow path.Mix refrigerant liquefaction flow path process efficiency is high, and power consumption is little, but azeotrope change of component is more sensitive, it is possible to by appropriate design and layout so that it is can adapt to marine special environment, is also the relatively conventional liquefaction flow path of FLNG project.
Summary of the invention
It is an object of the invention to, sum up the feature of existing liquefaction technology, seek design and provide a kind of easy to operate, liquefaction efficiency is high, safety is high, to the natural gas liquefaction process method of large-scale in can be used for, hybrid refrigeration cycle is combined with nitrogen expansion kind of refrigeration cycle formation natural gas liquefaction process.
For achieving the above object, the present invention provides the natural gas liquefaction system of a kind of mix refrigerant pre-cooling nitrogen expansion, including gas pipeline, mixed-refrigerant cycle pipeline and nitrogen refrigerating circulation, wherein:
Described gas pipeline sequentially passes through first stage heat exchanger, second stage heat exchanger and super cooled sect heat exchanger;
Described mixed-refrigerant cycle pipeline includes coolant compressor and the described first stage heat exchanger being connected with described coolant compressor, described second stage heat exchanger;
Described nitrogen refrigerating circulation includes nitrogen compressor and the described super cooled sect heat exchanger being connected with described nitrogen compressor;
It is characterized in that: be additionally provided with nitrogen heat exchanger, it is connected with described mixed-refrigerant cycle pipeline, and it is connected between described nitrogen compressor and described super cooled sect heat exchanger.
The natural gas liquefaction system of described mix refrigerant pre-cooling nitrogen expansion, wherein: described gas pipeline is additionally provided with de-heavy hydrocarbon tower and gas-liquid separator, described de-heavy hydrocarbon tower is arranged between described first stage heat exchanger and described second stage heat exchanger, and described gas-liquid separator is arranged between described second stage heat exchanger and described super cooled sect heat exchanger.
The natural gas liquefaction system of described mix refrigerant pre-cooling nitrogen expansion, wherein: described gas pipeline is being connected to liquid expander after described super cooled sect heat exchanger.
The natural gas liquefaction system of described mix refrigerant pre-cooling nitrogen expansion, wherein: the outlet of described coolant compressor connects described first stage heat exchanger, second stage heat exchanger, connect mix refrigerant J-T valve again, it is divided into two-way from described mix refrigerant J-T valve, wherein a road connects described second stage heat exchanger, another road connects described heat exchanger, and this two-way is back to again the entrance of coolant compressor each through described first stage heat exchanger.
The present invention also provides for the natural gas liquefaction of a kind of mix refrigerant pre-cooling nitrogen expansion, it is characterised in that described method includes the three below process simultaneously carried out:
The processing procedure of natural gas: the natural gas through pretreatment enters first stage heat exchanger, enters back into second stage heat exchanger, subsequently enters super cooled sect heat exchanger, become LNG;
Mixed-refrigerant cycle process: the mix refrigerant under low pressure is after overcompression and cooling, the condensation of part mix refrigerant enters described first stage heat exchanger and described second stage heat exchanger heat exchange and is condensed into liquid after becoming liquid, described second stage heat exchanger is returned then through vaporization after mix refrigerant J-T valve blood pressure lowering and desuperheat, another part cold-producing medium enters nitrogen heat exchanger after described mix refrigerant J-T valve blood pressure lowering and desuperheat, after providing part cold for described nitrogen heat exchanger, the cold-producing medium of above-mentioned two part returns mix refrigerant compressor after finally both passing through described first stage heat exchanger, and the cold-producing medium of natural gas and high pressure is condensed into liquid;
Nitrogen expansion refrigerative circle system: nitrogen compressed and cooling after enter described nitrogen heat exchanger, with the low temperature nitrogen heat exchange returned from described super cooled sect heat exchanger, high pressure nitrogen is lowered the temperature through heat exchange, after entering the decompression cooling of nitrogen expansion machine, enter described super cooled sect heat exchanger, with LNG heat exchange, return again to above-mentioned nitrogen heat exchanger and with high pressure nitrogen heat exchange heat up after return to nitrogen compressor.
The natural gas liquefaction of described mix refrigerant pre-cooling nitrogen expansion, wherein, in the processing procedure of natural gas: the natural gas through first stage heat exchanger heat exchange enters de-heavy hydrocarbon tower, overhead gas enters described second stage heat exchanger and lowers the temperature further, subsequently into gas-liquid separator, liquid-phase reflux after separation is to the tower top of above-mentioned de-heavy hydrocarbon tower, and the gas phase portion after separation enters back into described super cooled sect heat exchanger.
The present invention is by increasing nitrogen heat exchanger, and makes it connect mixed-refrigerant cycle pipeline and nitrogen refrigerating circulation, it is possible to effectively reduce energy consumption.
Specifically, the advantage of this patent is in that:
1. propose the natural gas liquefaction flow process that a kind of mix refrigerant pre-cooling combines with nitrogen expansion refrigeration, compare traditional dinitrogen and expand liquefaction flow path, effectively reduce the energy consumption of liquefaction flow path, the energy consumption of LNG product can be made to be reduced to 0.322kWh/Nm3, it is 0.56kWh/Nm that traditional dinitrogen expands liquefaction flow path energy consumption3
2. natural QI prostration heavy hydrocarbon overhead gas entrance liquefaction stages heat exchanger is lowered the temperature further, then gas-liquid separation, and liquid phase returns to the backflow of de-heavy hydrocarbon column overhead, and after natural gas liquefaction, pressure reduction adopts liquid expander to recover energy, and reduces liquefaction energy consumption.Decompressor is using J-T valve as standby;
3., in this patent flow process, mix refrigerant precooling process and nitrogen expansion process of refrigerastion are two independent kind of refrigeration cycle, are made up of respective compressor, cooler and heat exchanger;
4. mix refrigerant forms containing methane to the lighter hydrocarbons of pentane, do not contain the component of nitrogen, propane and carbon more than six;
5. nitrogen expansion is by mixed-refrigerant cycle pre-cooling, substantially increases the refrigerating efficiency of nitrogen expansion circulation.And the energy of decompressor output also can, as the energy input of compressor, so be also beneficial to reduce energy consumption further.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of natural gas liquefaction system provided by the invention.
Description of reference numerals:
101 is the natural gas through pretreatment, 102 is the natural gas through first stage heat exchanger 201,202, and 103 is liquid phase, and 104 is the gaseous state mix refrigerant under low pressure, 105 is low temperature nitrogen, and 106 is the mix refrigerant after mix refrigerant J-T valve 209 blood pressure lowering desuperheat;201,202 is first stage heat exchanger, 203 is second stage heat exchanger, and 204 is nitrogen heat exchanger, and 205 is super cooled sect heat exchanger, 206 is de-heavy hydrocarbon tower, 207 is nitrogen expansion machine, and 208 is liquid expander, and 209 is mix refrigerant J-T, 210,211 is mix refrigerant one-level, split-compressor, 212,213,214 is nitrogen one-level, two grades, three-stage blower, and BOG is flash steam, and LNG is liquefied natural gas product;
Detailed description of the invention
Natural gas liquefaction system provided by the invention, its structure and work process as shown in Figure 1:
nullIn the processing procedure of natural gas,Natural gas 101 through pretreatment enters first stage heat exchanger 201、202,Natural gas 102 through heat exchange enters de-heavy hydrocarbon tower 206,Overhead gas enters second stage heat exchanger 203 and lowers the temperature further,Subsequently into gas-liquid separator,Liquid phase 103 after separation is back to the tower top of above-mentioned de-heavy hydrocarbon tower 206,In the process,The natural gas that pressure is 4MPaG (gauge pressure) is liquefied by under the vaporization refrigeration of mix refrigerant in second stage heat exchanger 203,The natural gas of post liquefaction leaves the temperature of second stage heat exchanger 203 and is about-80~-100 DEG C,It enters above-mentioned gas-liquid separator,Gas phase portion enters back into super cooled sect heat exchanger 205 and is cooled to about-150 DEG C,It is decompressed to pressure of storage tank through liquid expander 208,It is cooled to about-155 DEG C;
nullIn mixed-refrigerant cycle process,Mix refrigerant 104 under low pressure is after overcompression and cooling,The condensation of part mix refrigerant enters first stage heat exchanger 201 after becoming liquid、202 and second stage heat exchanger 203 heat exchange be condensed into liquid,Temperature is about-80~-100 DEG C,Second stage heat exchanger 203 is returned then through vaporization after mix refrigerant J-T valve 209 blood pressure lowering and desuperheat,Another part cold-producing medium enters nitrogen heat exchanger 204 after above-mentioned mix refrigerant J-T valve 209 blood pressure lowering and desuperheat,After providing part cold for nitrogen heat exchanger,The cold-producing medium of above-mentioned two part finally both passes through first stage heat exchanger 201、Mix refrigerant stage compressor 210 is returned after 202、Split-compressor 211,And the cold-producing medium of natural gas and high pressure is condensed into liquid respectively;
In nitrogen expansion kind of refrigeration cycle, nitrogen compressed and cooling after enter nitrogen heat exchanger 204, with low temperature nitrogen 105 heat exchange returned from super cooled sect heat exchanger 205, the temperature of low temperature nitrogen about about-93 DEG C, nitrogen heat exchanger 204 introduces part mix refrigerant 106 after mix refrigerant J-T valve 209 blood pressure lowering desuperheat and supplements heat exchange, improve the heat transfer effect between nitrogen;High pressure nitrogen is lowered the temperature through heat exchange, after entering nitrogen expansion machine 207 decompression cooling, enter super cooled sect heat exchanger 205, with LNG heat exchange, LNG is cooled to about-150 DEG C, after returning again to above-mentioned nitrogen heat exchanger 205 and heating up with high pressure nitrogen heat exchange, returns to nitrogen stage compressor 212, split-compressor 212, three-stage blower 213.
It follows that the natural gas liquefaction system of the mix refrigerant pre-cooling nitrogen expansion in the present invention, including gas pipeline, mixed-refrigerant cycle pipeline and nitrogen refrigerating circulation, wherein:
Described gas pipeline sequentially pass through first stage heat exchanger 201,202, second stage heat exchanger 203 and super cooled sect heat exchanger 205;
Described mixed-refrigerant cycle pipeline include coolant compressor 210,211 and connect described first stage heat exchanger 201,202, described second stage heat exchanger 203;
Described nitrogen refrigerating circulation includes nitrogen compressor 212,213,214 and the described super cooled sect heat exchanger 205 connected thereof;
It is mainly characterized by: be additionally provided with nitrogen heat exchanger 204, it is connected with described mixed-refrigerant cycle pipeline, and it is connected between described nitrogen compressor 212,213,214 and described super cooled sect heat exchanger 205, by increasing nitrogen heat exchanger 204, and make it connect mixed-refrigerant cycle pipeline and nitrogen refrigerating circulation, it is possible to effectively reduce energy consumption.

Claims (6)

1. a natural gas liquefaction system for mix refrigerant pre-cooling nitrogen expansion, including gas pipeline, mixed-refrigerant cycle pipeline and nitrogen refrigerating circulation, wherein:
Described gas pipeline sequentially passes through first stage heat exchanger, second stage heat exchanger and super cooled sect heat exchanger;
Described mixed-refrigerant cycle pipeline includes coolant compressor and the described first stage heat exchanger being connected with described coolant compressor, described second stage heat exchanger;
Described nitrogen refrigerating circulation includes nitrogen compressor and the described super cooled sect heat exchanger being connected with described nitrogen compressor;
It is characterized in that: be additionally provided with nitrogen heat exchanger, it is connected with described mixed-refrigerant cycle pipeline, and it is connected between described nitrogen compressor and described super cooled sect heat exchanger.
2. the natural gas liquefaction system of mix refrigerant pre-cooling nitrogen expansion according to claim 1, it is characterized in that: described gas pipeline is additionally provided with de-heavy hydrocarbon tower and gas-liquid separator, described de-heavy hydrocarbon tower is arranged between described first stage heat exchanger and described second stage heat exchanger, and described gas-liquid separator is arranged between described second stage heat exchanger and described super cooled sect heat exchanger.
3. the natural gas liquefaction system of mix refrigerant pre-cooling nitrogen expansion according to claim 1, it is characterised in that: described gas pipeline is being connected to liquid expander after described super cooled sect heat exchanger.
4. the natural gas liquefaction system of mix refrigerant pre-cooling nitrogen expansion according to claim 1, it is characterized in that: the outlet of described coolant compressor connects described first stage heat exchanger, second stage heat exchanger, connect mix refrigerant J-T valve again, it is divided into two-way from described mix refrigerant J-T valve, wherein a road connects described second stage heat exchanger, another road connects described heat exchanger, and this two-way is back to again the entrance of coolant compressor each through described first stage heat exchanger.
5. the natural gas liquefaction of a mix refrigerant pre-cooling nitrogen expansion, it is characterised in that described method includes the three below process simultaneously carried out:
The processing procedure of natural gas: the natural gas through pretreatment enters first stage heat exchanger, enters back into second stage heat exchanger, subsequently enters super cooled sect heat exchanger, become LNG;
Mixed-refrigerant cycle process: the mix refrigerant under low pressure is after overcompression and cooling, the condensation of part mix refrigerant enters described first stage heat exchanger and described second stage heat exchanger heat exchange and is condensed into liquid after becoming liquid, described second stage heat exchanger is returned then through vaporization after mix refrigerant J-T valve blood pressure lowering and desuperheat, another part cold-producing medium enters nitrogen heat exchanger after described mix refrigerant J-T valve blood pressure lowering and desuperheat, after providing part cold for described nitrogen heat exchanger, the cold-producing medium of above-mentioned two part returns mix refrigerant compressor after finally both passing through described first stage heat exchanger, and the cold-producing medium of natural gas and high pressure is condensed into liquid;
Nitrogen expansion refrigerative circle system: nitrogen compressed and cooling after enter described nitrogen heat exchanger, with the low temperature nitrogen heat exchange returned from described super cooled sect heat exchanger, high pressure nitrogen is lowered the temperature through heat exchange, after entering the decompression cooling of nitrogen expansion machine, enter described super cooled sect heat exchanger, with LNG heat exchange, return again to above-mentioned nitrogen heat exchanger and with high pressure nitrogen heat exchange heat up after return to nitrogen compressor.
6. the natural gas liquefaction of mix refrigerant pre-cooling nitrogen expansion according to claim 5, it is characterized in that, in the processing procedure of natural gas: the natural gas through first stage heat exchanger heat exchange enters de-heavy hydrocarbon tower, overhead gas enters described second stage heat exchanger and lowers the temperature further, subsequently into gas-liquid separator, liquid-phase reflux after separation is to the tower top of above-mentioned de-heavy hydrocarbon tower, and the gas phase portion after separation enters back into described super cooled sect heat exchanger.
CN201610244448.7A 2016-04-18 2016-04-18 System and method for liquefying natural gas by mixed refrigerant precooling and nitrogen expansion Pending CN105737516A (en)

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