CN105736593A - Impact-resistant and overtorque-protection driver for compressor of car air conditioner - Google Patents

Impact-resistant and overtorque-protection driver for compressor of car air conditioner Download PDF

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Publication number
CN105736593A
CN105736593A CN201610262504.XA CN201610262504A CN105736593A CN 105736593 A CN105736593 A CN 105736593A CN 201610262504 A CN201610262504 A CN 201610262504A CN 105736593 A CN105736593 A CN 105736593A
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China
Prior art keywords
groove
draw
air conditioner
crossed
shock resistance
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CN201610262504.XA
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Chinese (zh)
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CN105736593B (en
Inventor
王荣胜
杜朝晖
李军
周召召
陈凯
雷琼
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Anhui Haofang Electromechanics Co Ltd
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Anhui Haofang Electromechanics Co Ltd
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Priority to CN201610262504.XA priority Critical patent/CN105736593B/en
Publication of CN105736593A publication Critical patent/CN105736593A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D9/00Couplings with safety member for disconnecting, e.g. breaking or melting member
    • F16D9/06Couplings with safety member for disconnecting, e.g. breaking or melting member by breaking due to shear stress

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

The invention relates to an impact-resistant and overtorque-protection driver for the compressor of a car air conditioner. The driver comprises a belt pulley (1). The belt pulley (1) is connected with a spline plate (2) formed by a sleeve (2a) and a flange plate (2b). An annular base plate (3) is connected to one side of the belt pulley. At least two pairs of symmetrical vertical plates (3b) are arranged on one side of the annular base plate. At least two symmetrical clamp grooves (2c) are formed in the flange plate (2b). Each pair of vertical plates (3b) is correspondingly connected with the corresponding clamp grooves (2c) in a matched manner. The impact-resistant and overtorque-protection driver for the compressor of the car air conditioner has the advantages that production cost is lowered, high torque is provided, a dustproof effect is achieved, and instant high torque can be provided when the compressor has instant overload impact so as to guarantee the normal operation of the driver; meanwhile, the driver has an overload protection function, a belt can be protected fast from being damaged or broken when the compressor has severe overload impact or spindle locking, and normal operation of an engine gear train is protected effectively.

Description

Torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance
Technical field
The present invention relates to automobile air conditioning technology field, cross torque protection automobile air conditioner compressor driver particularly to a kind of shock resistance.
Background technology
The impact of human life's property is self-evident by the safety of automobile.The research of security performance and the application of new technique about automobile also there occurs change with rapid changepl. never-ending changes and improvements, contact closely because the compressor assembly in automotive air-conditioning system and electromotor have, and the security performance of compressor assembly is more and more paid close attention to by enterprise.Particularly in recent years, along with developing rapidly of science and technology, increasing advanced technology is applied on compressor assembly.
Present intelligent air condition is widely used in all kinds of car.Its feature is: start working along with automobile starting runs, until automobile is out of service and quit work.When intelligent air-conditioning system breaks down, there will be that load is excessive or the phenomenon of compressor locking, cause belt major injury or fracture, thus having influence on the normal operation of engine wheel system, automobile is there will be out of service or malfunctioning suddenly time serious, so that generation vehicle accident, bring danger to personal safety.
For intelligent air condition, how when air conditioning system breaks down, it is possible to be effectively protected engine wheel system, ensure the normal operation of automobile, have become as one of important subject of major part Automobile Enterprises.At present existing Some Enterprises gives solution from research DRIVEN BY AIR CONDITIONING COMPRESSOR device, although can effectively solve this problem, but the shortcoming that structure of its research and development DRIVEN BY AIR CONDITIONING COMPRESSOR device also exists structure complexity, high cost.Through extensively retrieval, not yet find ideal technical scheme.
Summary of the invention
The invention aims to solve present stage when automobile intelligent air conditioner system malfunctions; for ensureing the normal operation of automobile; the DRIVEN BY AIR CONDITIONING COMPRESSOR device structure adopted is complicated, the shortcoming of high cost, and torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance proposed.
To achieve these goals, present invention employs following technical scheme:
Torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance; including belt wheel; belt wheel connects the flower keyboard being made up of sleeve pipe and ring flange; it is characterized in that: connect annular bottom plate in the side of described belt wheel; in the side of annular bottom plate at least provided with two pairs of symmetrical risers; at least provided with two symmetrical draw-in grooves on described ring flange, every pair of riser all connects with corresponding draw-in groove corresponding matching.
On the basis of technique scheme, it is possible to have technical scheme further below:
Also be connected dust cover on described flower keyboard, and dust cover includes center and is provided with the top board of through hole, at the coaming plate of the side of top board annular.
At least provided with two symmetrical baffle plates on described top board, baffle plate is V-type folded structure, every pair of all corresponding with corresponding baffle plate spacing cooperation of described riser.
The every pair of described riser all with corresponding described baffle plate interference fit.
Described every pair of riser all with corresponding described draw-in groove interference fit.
Being provided with resigning hole in described annular bottom plate, be provided with limiting plate inside resigning hole, limiting plate is extended to the side of annular bottom plate, and limiting plate and described riser are correspondingly arranged at the both sides of annular bottom plate, and limiting plate is spacing with the centre bore of described belt wheel coordinates.
The upside of each described riser is equipped with a flap, and the upside of each described draw-in groove is provided with and the lozenges of corresponding flap corresponding matching.
The upside of each described riser is equipped with a flap, and the upside of each described draw-in groove is provided with and the lozenges of corresponding flap corresponding matching.
Described draw-in groove adopts following structure:
A, draw-in groove are the arc-shaped slot structure that outside is provided with opening;
B, draw-in groove are the arc-shaped slot structure that outside is closed;
C, draw-in groove are arranged on described ring flange medial surface, and the degree of depth of draw-in groove is less than the thickness of ring flange, and draw-in groove is the outside arcuate groove for opening;
D, draw-in groove are arranged on ring flange medial surface, and the degree of depth of draw-in groove is less than the thickness of ring flange, and draw-in groove is the outside arcuate groove for sealing.
It is an advantage of the current invention that: this apparatus structure is simple, processing and fabricating convenient; advantageously reduce manufacturing cost; there is high torque; there is again dust-proof effect; be conducive to improving driver service life; can when compressor occurs that instantaneous overload is impacted; instantaneous high torque is provided; properly functioning to ensure driver; it has overload protection function simultaneously; when impacting serious or main shaft locking at overload of compressor, it is possible to quickly protect belt injury-free or fracture, thus effectively protection engine wheel system runs well.
Accompanying drawing explanation
Fig. 1 is the basic structure schematic diagram of the present invention;
Fig. 2 is the assembling schematic diagram of Fig. 1;
Fig. 3 is the sectional view of Fig. 2;
Fig. 4 is belt wheel and reed installation diagram;
Fig. 5 is reed structure figure;
Fig. 6 is reed and flower keyboard installation diagram;
Fig. 7 is flower keyboard structure chart;
Fig. 8 is the first malformation figure of flower keyboard;
Fig. 9 is the second malformation figure of flower keyboard;
Figure 10 is the 3rd malformation figure of flower keyboard;
Figure 11 is dust cover structure figure;
Figure 12 is dust cover and reed installation diagram.
Detailed description of the invention
In order to make the present invention clearly understand, below in conjunction with accompanying drawing, this device being described in detail, specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Embodiment one, as shown in Figure 1, Figure 2 and Figure 3, torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance provided by the invention, and including belt wheel 1, installation bearing 7 belt wheel 1 in, be all connected an annular catch 8 at the two ends of bearing 7.Described belt wheel 1 connects the flower keyboard 2 being made up of sleeve pipe 2a and ring flange 2b, and sleeve pipe 2a is arranged in the centre bore of belt wheel 1, and sleeve pipe 2a is connected with compressor main shaft by spline.
In conjunction with shown in Fig. 4 and Fig. 5, an annular bottom plate 3 is riveted by rivet 9 in the side of described belt wheel 1, a circular resigning hole 3c it is provided with at the center of annular bottom plate 3a, at the side circumference uniform distribution three of annular bottom plate 3a to riser 3b, the upside of each riser 3b is equipped with a flap 3d, the all outward-dipping bending setting of each flap 3d, arbitrary neighborhood two is to being equipped with an arc-shaped slot 3a on the annular bottom plate 3 between riser 3b.The limiting plate 3e of uniform three arcs in the inner side of resigning hole 3c, each limiting plate 3e is all extended to the side of annular bottom plate 3, and limiting plate 3e and riser 3b is separately positioned on the both sides of annular bottom plate 3, and limiting plate 3e is spacing with the centre bore of described belt wheel 1 coordinates, limiting plate 3e can effectively prevent described reed 3 play on described belt wheel 1, it is simple to the installation of annular bottom plate 3 is with fixing.Riser 3b is formed by punch process, and each riser 3b all becomes 90 degree of settings with annular bottom plate 3a.When annular bottom plate 3 is riveted on belt wheel 1, resigning hole 3c step down cooperation corresponding to described sleeve pipe 2a, the major part of rivet 9 is positioned in the cannelure of belt wheel 1, and each rivet 9 is all correspondingly arranged between two riser 3b of two corresponding pairs.
Shown in Fig. 6, Fig. 7 and Fig. 8, three draw-in groove 2c of circumference uniform distribution on described ring flange 2b, ring flange 2b between any two draw-in groove 2c is equipped with a screw 2e, draw-in groove 2c is the arc-shaped slot structure that outside is provided with opening, is equipped with in the upside of each two sidewalls of draw-in groove 2c and the lozenges 2d of corresponding described flap 3d corresponding matching;Or draw-in groove 2c be outside close arc-shaped slot structure, also all be provided with in the upside of two sidewalls of draw-in groove 2c and the lozenges 2d of corresponding flap 3d corresponding matching, this programme is preferably the former described structure, described every couple of riser 3b all with corresponding described draw-in groove 2c interference fit.
In conjunction with shown in Figure 11 and Figure 12, a dust cover 4 is connected also by three screws 10 in the outside of described flower keyboard 2, dust cover 4 includes a circular top board 4a, the through hole 4b stepped down for compressor main shaft it is provided with at the center of described top board 4a, an annular coaming plate 4c it is additionally provided with in the outside of the side of top board 4a, the top board 4a being provided with coaming plate 4c side goes back the baffle plate 4d that circumference uniform distribution three is V-type folded structure, top board 4a goes back circumference uniform distribution three for fixing the installing hole 4e of screw 10, each baffle plate 4d is all correspondingly arranged between two risers 3 of corresponding pairs, and the every couple of described riser 3b all with corresponding described baffle plate 4d interference fit, this cooperation can robust driver moment of torsion.Top board 4a and coaming plate 4c is completely covered reed 3 and flower keyboard 2, plays effective dustproof effect.
Embodiment two, in conjunction with shown in Fig. 9 and Figure 10, described in embodiment one, draw-in groove 2c adopts following structure:
A, draw-in groove 2c are arranged on described ring flange 2b medial surface and the thickness that the degree of depth of draw-in groove 2c is less than ring flange 2b, and described draw-in groove 2c is the outside arcuate groove for opening.
B, draw-in groove 2c are arranged on ring flange 2b medial surface and the thickness that the degree of depth of draw-in groove 2c is less than ring flange 2b, and described draw-in groove 2c is the outside arcuate groove for sealing.
In above two structure, the structure of described baffle plate 4d cancelled by above-mentioned dust cover 4.
During engine rotation, rotated by belt drive belt wheel 1, while belt wheel 1 rotates, also driving annular bottom plate 3 to rotate, annular bottom plate 3 drives three riser 3b is rotated, deformation along with three couples of riser 3b, promoting flower keyboard 2 to rotate gradually, thus driving compressor main shaft to rotate, and then driving whole compressor assembly operation, while flower keyboard 2 rotates, rotation also followed by dust cover 4 thereon.
Operation principle is: when compressor instantaneous overload, and compressor main shaft rotates needs high torque.And now belt wheel 1 is still rotating, riser 3b is difficult to promote flower keyboard 2 to rotate, cause riser 3b resilience, because of baffle plate 4d and corresponding two riser 3b interference fit, riser 3b will extrude baffle plate 4d deformation when resilience, owing to the effect of power is mutual, a pressure will be fed back to riser 3b while baffle plate 4d deformation, thus promoting the instantaneous generation high torque of this driver, to contend with, compressor instantaneous overload is impacted so that driver is properly functioning.When compressor instantaneous overload is more serious or during main shaft locking; compressor main shaft rotates extremely difficult; the pressure that baffle plate 4d provides cannot promote riser 3b to promote flower keyboard 2 to rotate, and now riser 3b will skid off from draw-in groove 2c, along with the rotation of belt wheel 1; under the effect of flower keyboard 2; riser 3b is impacted and bending by flower keyboard 2, thus separating with flower keyboard 2, compressor quits work; then avoid belt damage or fracture, be effectively protected the normal operation of engine wheel system.

Claims (9)

1. torque protection automobile air conditioner compressor driver is crossed in a shock resistance; including belt wheel (1); belt wheel (1) connects the flower keyboard (2) being made up of sleeve pipe (2a) and ring flange (2b); it is characterized in that: connect annular bottom plate (3) in the side of described belt wheel (1); in the side of annular bottom plate (3) at least provided with two pairs of symmetrical risers (3b); at least provided with two symmetrical draw-in grooves (2c) on described ring flange (2b), every pair of riser (3b) all connects with corresponding draw-in groove (2c) corresponding matching.
2. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 1; it is characterized in that: be also connected dust cover (4) on described flower keyboard (2); dust cover (4) includes center and is provided with the top board (4a) of through hole (4b), at the coaming plate (4c) of the side of top board (4a) annular.
3. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 2; it is characterized in that: at least provided with two symmetrical baffle plates (4d) on described top board (4a); baffle plate (4d) is V-type folded structure, every pair of all corresponding with corresponding baffle plate (4d) spacing cooperation of described riser (3b).
4. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 3, it is characterised in that: the every pair of described riser (3b) all with corresponding described baffle plate (4d) interference fit.
5. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 1 or 3, it is characterised in that: described every pair of riser (3b) all with corresponding described draw-in groove (2c) interference fit.
6. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 1,2,3 or 4; it is characterized in that: in described annular bottom plate (3), be provided with resigning hole (3c); it is provided with limiting plate (3e) in resigning hole (3c) inner side; limiting plate (3e) is extended to the side of annular bottom plate (3); and limiting plate (3e) and described riser (3b) are correspondingly arranged at the both sides of annular bottom plate (3), and limiting plate (3e) is spacing with the centre bore of described belt wheel (1) coordinates.
7. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 6; it is characterized in that: the upside of each described riser (3b) is equipped with a flap (3d), and the upside of each described draw-in groove (2c) is provided with the lozenges (2d) with corresponding flap (3d) corresponding matching.
8. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 1; it is characterized in that: the upside of each described riser (3b) is equipped with a flap (3d), and the upside of each described draw-in groove (2c) is provided with the lozenges (2d) with corresponding flap (3d) corresponding matching.
9. torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance according to claim 1,7 or 8, it is characterised in that: described draw-in groove (2c) adopts following structure:
A, draw-in groove (2c) are provided with the arc-shaped slot structure of opening for outside;
The arc-shaped slot structure that b, draw-in groove (2c) are closed for outside;
C, draw-in groove (2c) are arranged on described ring flange (2b) medial surface and the thickness that the degree of depth of draw-in groove (2c) is less than ring flange (2b), and draw-in groove (2c) is the outside arcuate groove for opening;
D, draw-in groove (2c) are arranged on ring flange (2b) medial surface and the thickness that the degree of depth of draw-in groove (2c) is less than ring flange (2b), and draw-in groove (2c) is the outside arcuate groove for sealing.
CN201610262504.XA 2016-04-26 2016-04-26 Torque protection automobile air conditioner compressor driver is crossed in a kind of shock resistance Active CN105736593B (en)

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CN105736593B CN105736593B (en) 2018-08-17

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080054631A (en) * 2006-12-13 2008-06-18 현대자동차주식회사 Driving pulley of air compressor for vehicle
CN101876352A (en) * 2009-04-30 2010-11-03 苏州中成汽车空调压缩机有限公司 Clutch used for variable displacement rotary swash plate compressor of vehicle air conditioner
CN102128215A (en) * 2010-12-31 2011-07-20 无锡双鸟科技股份有限公司 Belt disk for vehicle air condition compressor
US20120237361A1 (en) * 2011-03-17 2012-09-20 Delphi Technologies, Inc. Air conditioning compressor over-torque protector
CN205639367U (en) * 2016-04-26 2016-10-12 安徽昊方机电股份有限公司 Moment of torsion that shocked resistance protection vehicle air conditioner compressor ware

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080054631A (en) * 2006-12-13 2008-06-18 현대자동차주식회사 Driving pulley of air compressor for vehicle
CN101876352A (en) * 2009-04-30 2010-11-03 苏州中成汽车空调压缩机有限公司 Clutch used for variable displacement rotary swash plate compressor of vehicle air conditioner
CN102128215A (en) * 2010-12-31 2011-07-20 无锡双鸟科技股份有限公司 Belt disk for vehicle air condition compressor
US20120237361A1 (en) * 2011-03-17 2012-09-20 Delphi Technologies, Inc. Air conditioning compressor over-torque protector
CN205639367U (en) * 2016-04-26 2016-10-12 安徽昊方机电股份有限公司 Moment of torsion that shocked resistance protection vehicle air conditioner compressor ware

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