CN105736323A - Double-metal refrigerator compressor suction valve - Google Patents
Double-metal refrigerator compressor suction valve Download PDFInfo
- Publication number
- CN105736323A CN105736323A CN201610128360.9A CN201610128360A CN105736323A CN 105736323 A CN105736323 A CN 105736323A CN 201610128360 A CN201610128360 A CN 201610128360A CN 105736323 A CN105736323 A CN 105736323A
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- China
- Prior art keywords
- tongue
- valve body
- valve
- refrigerator compressor
- spring hole
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
The invention discloses a double-metal refrigerator compressor suction valve. The double-metal refrigerator compressor suction valve comprises a valve body and a tongue spring and is characterized in that the tongue spring and the valve body are made of different materials; a spring hole is formed in the valve body, and the tongue spring is arranged in the spring hole; the tail of the tongue spring and the valve body are welded together on the edge of the inner side of the spring hole; and compared wit the prior art, the double-metal refrigerator compressor suction valve has the following beneficial effects that according to the scheme, when the double-metal suction valve is adopted, the minimum tongue spring gap is achieved, meanwhile, the cut surface of the tongue spring of the valve can be easily polished to meet the preset cut surface requirement, on the other hand, due to the fact that a double-metal structure is wholly adopted in the valve, the tongue spring part of the suction valve can be made of a material with the better fatigue resistance, the valve body connected with the tongue spring can be replaced with a common metal material with the lower cost, and therefore consumption of expensive high-performance valve steel materials is also saved, and the raw material cost of the valve is reduced.
Description
Technical field
The present invention relates to mechanical manufacturing field, in particular a kind of bimetallic Snifter valve block of refrigerator compressor.
Background technology
Existing Snifter valve block of refrigerator compressor major part is to adopt tongue and one overall structure of valve body, its material therefor or be an overall expensive valve steels, as do not reached again requirement with its anti-fatigue performance of common valve steels, and the tongue punching press mould therefor structure in more first gap is very complicated, simultaneously tongue section decorated processing because of the granule of abrasive material can not be too little and cause and be extremely difficult to requirement, the present invention is divided into two parts to process respectively with the body portion of tongue and connection tongue then to adopt bimetal structure, become the entirety of a suction valve chip with method for laser welding after embedding, thus can save the expensive valve steels of major part and also solve the difficult problem in tongue section decorated processing simultaneously, guarantee that suction valve chip has the mechanical performance of the best.
The discharge capacity of freezer compressor is generally smaller, so its clearance volume should be reduced as far as possible to improve its capacity, thus improving the refrigerating efficiency of compressor, such freezer compressor tongue gap also can retain more cold-producing medium and fail to be discharged in refrigeration system when compressor operating, directly influences the refrigerating efficiency of freezer compressor.Suction valve chip exploitation by reducing its tongue gap is more in recent years, but because the gap too first section of suction valve chip is difficult to reach requirement, is reach desirable section to exhaust the more light decorations time sometimes, makes production cost increase more.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of bimetallic Snifter valve block of refrigerator compressor.
The present invention is achieved by the following technical solutions: a kind of bimetallic Snifter valve block of refrigerator compressor, including valve body and tongue, it is characterized in that: tongue and valve body are made by the material of unlike material, valve body is provided with spring hole, tongue is arranged in spring hole, and the afterbody of yellowish fur on the tongue and valve body weld together in the inside edge place in spring hole.
As further improvement of these options, the tensile strength of the material that valve block uses, hardness, fatigue strength and corrosion resistance are better than the material that valve body uses.
As further improvement of these options, valve block uses 20C material to make, and valve body uses 7C27Mo2 or Hiflex material to make.
As further improvement of these options, tongue and what valve body obtained each through stamping procedure, tongue also through polishing, then welds with valve body after stamped again.
As further improvement of these options, tongue two sides of tail arranges locating slot, tongue afterbody bottom side setting direction groove, and the position matched with locating slot on inner edge, spring hole arranges guide pile, the position setting direction stake matched with direction groove on inner edge, spring hole.
As further improvement of these options, forming tongue gap between tongue outline and inner edge, spring hole, the width in tongue gap is less than 0.2 millimeter.
The present invention has the advantage that this programme adopts compared to existing technology and is possible not only to reach minimum tongue gap during bimetallic suction valve chip, valve block tongue section can also be made simultaneously to be easy to carry out light decorations and to reach predetermined section requirement, on the other hand owing to tongue have employed combinative structure, the tongue part of suction valve chip can use anti-fatigue performance preferred materials stamping-out, and the relatively low common valve steels of the body portion available rates that connects tongue replaces, so can also save the consumption of more expensive high-performance valve steels material, reduce valve block cost.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is valve structure schematic diagram.
Fig. 3 is tongue structural representation.
Detailed description of the invention
Below embodiments of the invention being elaborated, the present embodiment is carried out under premised on technical solution of the present invention, gives detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
A kind of bimetallic Snifter valve block of refrigerator compressor, including valve body 1 and tongue 2, it is characterised in that: tongue 2 and valve body 1 are made by the material of unlike material, and valve body 1 is provided with spring hole 4, tongue 2 is arranged in spring hole 4, and the afterbody of yellowish fur on the tongue and valve body 1 weld together in the inside edge place in spring hole 4.Because the design of integral type, together with tongue 2 is designed with valve body 1, the stress concentration phenomenon that tongue 2 end section exists requires over light decorations process and solves, but abrasive material size is often bigger, it is necessary to the decorated processing through the plenty of time can obtain qualified product.By by tongue 2 from the design separated valve block, it is possible to easily and fast the section of tongue 2 end is carried out light decorations, saves the substantial amounts of time, make production efficiency be greatly promoted.Simultaneously because valve body 1 with tongue 2 owing to residing working environment performance requirement to material different from the function of required performance there is also difference, select and can meet the two material required simultaneously and waste time and energy, and effect is often barely satisfactory.This problem is perfectly solved by the scheme welded together again after using different manufacture of materials.
The tensile strength of the material that valve block uses, hardness, fatigue strength and corrosion resistance are better than the material that valve body 1 uses.Tongue 2 part of suction valve chip can use anti-fatigue performance preferred materials stamping-out, and the relatively low common valve steels of the valve body 1 part available rates that connects tongue 2 replaces, and so can also save the consumption of more expensive high-performance valve steels material, reduce valve block cost.
Valve block uses 20C material to make, and valve body 1 uses 7C27Mo2 or Hiflex material to make.Valve block uses 20C material to make, valve body 1 uses to have and makes compared with high-mechanical property and expensive 7C27Mo2 or Hiflex material, what the effect of valve body 1 was prayed is only fixing effect, its mechanical property requirements is very low, but tongue 2 is operationally doing vibration up and down at a high speed, require that its material has very strong mechanical performance, the processing of tongue 2 only needs to expend a small amount of material, and expend the valve body 1 high performance material without use costliness of more material, this problem is perfectly solved by split type design, it is greatly saved production cost.
Tongue 2 and what valve body 1 obtained each through stamping procedure, tongue 2 also through polishing, then welds with valve body 1 after stamped again.Punching production is that material is torn the product obtaining needing, and so can there is small burr and the place of stress concentration at the edge of tongue 2, can be polished by the burr that these are tiny by polishing, make stress be released simultaneously.On the suction valve chip of common integral type, a gap only very thin between valve body 1 and conjunction tongue 2, when valve block is polished, abrasive material cannot pass the end to tongue 2, the gap through row polishing at all.
Forming tongue gap 3 between tongue 2 outline and inner edge, spring hole 4, the width in tongue gap 3 is less than 0.2 millimeter.The valve block of common integral type, restriction due to punching operation, it is difficult on material, process narrower slit, the single capacity of freezer compressor is only small, excessive tongue gap 3 can cause that the cold-producing medium of residual is too much in tongue gap 3, affect exhaust coefficient so that efficiency less than big lifting.It is less that design during separation makes tongue gap 3 to accomplish, exhaust coefficient is bigger, improves the refrigerating efficiency of compressor.The discharge capacity of freezer compressor is generally smaller, so its clearance volume should be reduced as far as possible to improve its capacity, thus improving the refrigerating efficiency of compressor, such freezer compressor tongue gap 3 also can retain more cold-producing medium and fail to be discharged in refrigeration system when compressor operating, directly influence the refrigerating efficiency of freezer compressor, good refrigerating efficiency can be obtained by reducing tongue gap 3.
Tongue 2 two sides of tail arranges locating slot 21, tongue 2 afterbody bottom side setting direction groove 22, and the position matched with locating slot 21 on inner edge, spring hole 4 arranges guide pile 41, the position setting direction stake 42 matched with direction groove 22 on inner edge, spring hole 4.By the design of locating slot 21 and direction groove 22 and matched guide pile 41 and alignment stake 42, it is accurately positioned the tongue 2 position in spring hole 4, facilitates follow-up welding operation, make the quality of product be guaranteed.
These are only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, should be included within protection scope of the present invention.
Claims (6)
1. a bimetallic Snifter valve block of refrigerator compressor, including valve body and tongue, it is characterised in that: described tongue and valve body are made by the material of unlike material, and described valve body is provided with spring hole, described tongue is arranged in spring hole, and the afterbody of yellowish fur on the tongue and valve body weld together in the inside edge place in spring hole.
2. a kind of bimetallic Snifter valve block of refrigerator compressor as claimed in claim 1, it is characterised in that: the tensile strength of the material that described valve block uses, hardness, fatigue strength and corrosion resistance are better than the material that described valve body uses.
3. a kind of bimetallic Snifter valve block of refrigerator compressor as claimed in claim 1, it is characterised in that: described valve block uses 20C material to make, and described valve body uses the making of 7C27Mo2 or Hiflex material.
4. as claimed in claim 1 a kind of bimetallic Snifter valve block of refrigerator compressor, it is characterised in that: described tongue and what valve body obtained each through stamping procedure, described tongue also through polishing, then welds with valve body after stamped again.
5. a kind of bimetallic Snifter valve block of refrigerator compressor as claimed in claim 4, it is characterized in that: described tongue two sides of tail arranges locating slot, described tongue afterbody bottom side setting direction groove, the position matched with locating slot on inner edge, described spring hole arranges guide pile, the position setting direction stake matched with direction groove on inner edge, described spring hole.
6. a kind of bimetallic Snifter valve block of refrigerator compressor as claimed in claim 4, it is characterised in that: forming tongue gap between described tongue outline and inner edge, spring hole, the width in tongue gap is less than 0.2 millimeter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610128360.9A CN105736323A (en) | 2016-03-07 | 2016-03-07 | Double-metal refrigerator compressor suction valve |
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CN201610128360.9A CN105736323A (en) | 2016-03-07 | 2016-03-07 | Double-metal refrigerator compressor suction valve |
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CN201610128360.9A Pending CN105736323A (en) | 2016-03-07 | 2016-03-07 | Double-metal refrigerator compressor suction valve |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106286232A (en) * | 2016-10-26 | 2017-01-04 | 黄石东贝电器股份有限公司 | Suction valve chip and compressor |
CN106762558A (en) * | 2017-03-16 | 2017-05-31 | 合肥安信通用阀片制造有限公司 | A kind of double tongue Snifter valve block of refrigerator compressor tongues of ultra high efficiency |
CN106894973A (en) * | 2017-03-16 | 2017-06-27 | 合肥安信通用阀片制造有限公司 | A kind of double tongue Snifter valve block of refrigerator compressor of ultra high efficiency |
CN107186030A (en) * | 2017-06-30 | 2017-09-22 | 太仓市华天冲压五金制品厂 | A kind of Sheet Metal Forming Technology of valve block |
CN111765069A (en) * | 2020-07-16 | 2020-10-13 | 芜湖欧宝机电有限公司 | Compressor valve plate assembly and welding method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202402260U (en) * | 2011-11-18 | 2012-08-29 | 广州万宝集团压缩机有限公司 | Structure of air suction and exhaust valve plate of compressor of refrigerator |
CN102797664A (en) * | 2012-06-13 | 2012-11-28 | 杭州钱江压缩机有限公司 | Air suction valve plate structure for compressor |
CN104314794A (en) * | 2014-10-20 | 2015-01-28 | 芜湖欧宝机电有限公司 | High-efficiency valve block for refrigerator or freezer compressor |
JP2015117679A (en) * | 2013-12-20 | 2015-06-25 | パナソニックIpマネジメント株式会社 | Hermetic type compressor |
CN204783559U (en) * | 2015-07-06 | 2015-11-18 | 合肥安信瑞德精密制造有限公司 | Modular refrigerator compressor valve block of breathing in |
-
2016
- 2016-03-07 CN CN201610128360.9A patent/CN105736323A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202402260U (en) * | 2011-11-18 | 2012-08-29 | 广州万宝集团压缩机有限公司 | Structure of air suction and exhaust valve plate of compressor of refrigerator |
CN102797664A (en) * | 2012-06-13 | 2012-11-28 | 杭州钱江压缩机有限公司 | Air suction valve plate structure for compressor |
JP2015117679A (en) * | 2013-12-20 | 2015-06-25 | パナソニックIpマネジメント株式会社 | Hermetic type compressor |
CN104314794A (en) * | 2014-10-20 | 2015-01-28 | 芜湖欧宝机电有限公司 | High-efficiency valve block for refrigerator or freezer compressor |
CN204783559U (en) * | 2015-07-06 | 2015-11-18 | 合肥安信瑞德精密制造有限公司 | Modular refrigerator compressor valve block of breathing in |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106286232A (en) * | 2016-10-26 | 2017-01-04 | 黄石东贝电器股份有限公司 | Suction valve chip and compressor |
CN106762558A (en) * | 2017-03-16 | 2017-05-31 | 合肥安信通用阀片制造有限公司 | A kind of double tongue Snifter valve block of refrigerator compressor tongues of ultra high efficiency |
CN106894973A (en) * | 2017-03-16 | 2017-06-27 | 合肥安信通用阀片制造有限公司 | A kind of double tongue Snifter valve block of refrigerator compressor of ultra high efficiency |
CN107186030A (en) * | 2017-06-30 | 2017-09-22 | 太仓市华天冲压五金制品厂 | A kind of Sheet Metal Forming Technology of valve block |
CN111765069A (en) * | 2020-07-16 | 2020-10-13 | 芜湖欧宝机电有限公司 | Compressor valve plate assembly and welding method thereof |
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Application publication date: 20160706 |