CN105735730A - Solar composite material bracket system and manufacturing method thereof - Google Patents
Solar composite material bracket system and manufacturing method thereof Download PDFInfo
- Publication number
- CN105735730A CN105735730A CN201610230982.2A CN201610230982A CN105735730A CN 105735730 A CN105735730 A CN 105735730A CN 201610230982 A CN201610230982 A CN 201610230982A CN 105735730 A CN105735730 A CN 105735730A
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- China
- Prior art keywords
- composite
- composite material
- reinforced concrete
- crossbeam
- bracket system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000002131 composite material Substances 0.000 title claims abstract description 126
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 229920006305 unsaturated polyester Polymers 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
- 229920002748 Basalt fiber Polymers 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 229920006387 Vinylite Polymers 0.000 claims description 3
- 229920006231 aramid fiber Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000009396 hybridization Methods 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 abstract description 6
- 239000008397 galvanized steel Substances 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 4
- 239000010962 carbon steel Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000011157 advanced composite material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
The invention discloses a solar composite material bracket system and a manufacturing method thereof. The solar composite material bracket system comprises composite material transverse beams, composite material longitudinal beams, composite material short posts, a plurality of reinforced concrete upright posts, composite material supports and hoops; the reinforced concrete upright posts are arranged in a bracket array; each composite material short post is arranged at the top end of the corresponding reinforced concrete upright post through expansion bolts; the upper end of each composite material short post is connected with the corresponding composite material transverse beam through bolts; in order to improve the stability of each truss, the composite material transverse beams are connected with the composite material longitudinal beams in the longitudinal direction of the array; a steel piece hoop is arranged on each reinforced concrete upright post in a sleeving manner; the lower end of each composite material support is connected with the corresponding hoop; the upper end of each composite material support is connected with the corresponding composite material transverse beam. According to the solar composite material bracket system and the manufacturing method thereof, a galvanized steel bracket system is replaced with a composite material solar bracket, so that the service life capacity can be improved, the weight can also be lightened, and the solar composite material bracket system is corrosion resistant and is suitable for future development trend.
Description
Technical field
The present invention relates to a kind of solar facilities mounting system, be specifically related to a kind of new composite solar bracket system and preparation method thereof.
Background technology
Current solar bracket system generally adopts zinc-plated carbon steel support, but zinc-plated carbon steel support desert, seabeach, river embankment, salt-soda soil geological environment in resistance to acids and bases poor, perishable and high cost.So market being badly in need of a kind of substitute products solve existing issue.
Summary of the invention
It is an object of the invention to the shortcoming and its weight shortcoming big, that often safeguard that overcome zinc-plated carbon steel support not corrosion resistant, life-span short, proposing a kind of solar energy composite material bracket system and preparation method thereof, this support is easy to construction, long service life, easy care, can meet growing construction demand.
The technical solution used in the present invention is: a kind of solar energy composite material bracket system, including composite crossbeam, composite longeron, composite short column and Duo Gen reinforced concrete upright column；
Described many reinforced concrete upright columns are arranged in support array, the top of every reinforced concrete upright column is provided with composite short column by expansion bolt, the upper end of composite short column is connected with composite crossbeam by bolt, and composite crossbeam is longitudinally connected with composite longeron along array；
Described composite crossbeam, composite longeron, composite short column are by fiber and resin curing molding.
As preferably, described mounting system also includes composite material support and anchor ear, and described anchor ear is set on reinforced concrete upright column, and the lower end of described composite material support is connected with anchor ear, and the upper end of composite material support is connected with composite crossbeam.
As preferably, described anchor ear is steel hoop or composite anchor ear.
As preferably, described fiber includes carbon fiber, glass fibre, basalt fibre, aramid fiber or hybridization fiber, and described resin adopts unsaturated polyester (UP), vinylite, epoxy resin, phenolic resin.
The manufacture method of above-mentioned a kind of solar energy composite material bracket system, comprises the following steps:
A, first make composite core in the factory, adopt and make correspondingly sized mould, then fiber and resin are formed composite crossbeam, composite longeron, composite short column, composite material support by extruder and Mold Making；
B, first the upper surface of reinforced concrete upright column is cleared up, be more uniformly coated with a Rotating fields glue, composite short column base plate is connected with reinforced concrete upright column and fixes with expansion bolt again；
C, composite short column top adopt plain bolt be connected with composite crossbeam, composite crossbeam is connected with the anchor ear on the reinforced concrete upright column of lower end by composite material support, composite longeron is placed on composite crossbeam, is connected firm for every Pin and every Pin.
Composite solar bracket system of the present invention, it is by fiber and resin curing molding, weight ratio galvanized steel is light, tensile strength is higher than galvanized steel, anti-yield strength is equal with galvanized steel, even if under the environment of sea water immersion, service life is also a kind of advantage, is a kind of product that can substitute galvanized steel support completely.Advanced composite material (ACM) support can well be applied to a kind of mounting system in desert, seabeach, salt-soda soil.Composite material bracket with its intensity height, resisting fatigue, lightweight, cost is low, economize freight charges, corrosion-resistant, easy for installation, without many advantages zinc-plated, that production capacity is big, the main product of following support will be become.Thoroughly solve zinc-plated carbon steel support desert, seabeach, river embankment, salt-soda soil geological environment in the defect of the resistance to acids and bases perishable and high cost of difference, even if this product also ensures that service life under sea water immersion environment.
Beneficial effect: the present invention is by replacing galvanized steel mounting system with composite solar bracket, it is possible to improve ability in service life, it is also possible to alleviate weight, corrosion-resistant, it is adaptable to future developing trend.
Accompanying drawing explanation
Fig. 1 is the present invention every Pin composite solar bracket system structure schematic diagram；
Fig. 2 is that the every Pin of the present invention is connected floor map with every Pin mounting system；
Fig. 3 is the schematic cross-section that composite short column of the present invention is connected with reinforced concrete upright column；
Fig. 4 is the present invention every Pin composite solar bracket system top view；
Fig. 5 is composite short column of the present invention and reinforced concrete upright column connection diagram；
Fig. 6 is the schematic cross-section of anchor ear of the present invention.
Wherein: 1 composite crossbeam；2 composite longerons；3 composite short columns；4 reinforced concrete upright columns；5 composite material support；6 steel hoops；7 expansion bolts.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated with detailed description of the invention.
As shown in figures 1 to 6:
A kind of solar energy composite material bracket system, including composite crossbeam 1, composite longeron 2, composite short column 3, many reinforced concrete upright columns 4, composite material support 5 and steel hoop 6；
Described many armored concrete 4 column is arranged in support array, the top of every reinforced concrete upright column 4 is provided with composite short column 3 by expansion bolt 7, the upper end of composite short column 3 is connected with composite crossbeam 1 by bolt, for improving the stability of every Pin, composite crossbeam 1 is longitudinally connected with composite longeron 2 along array, every reinforced concrete upright column 4 is all arranged with steel hoop 6, the lower end of described composite material support 5 is connected with steel hoop 6, and the upper end of composite material support 5 is connected with composite crossbeam 1.
Described composite crossbeam 1, composite longeron 2, composite short column 3, composite material support 5 are by fiber and resin curing molding.Described fiber includes carbon fiber, glass fibre, basalt fibre, aramid fiber or hybridization fiber, and described resin adopts unsaturated polyester (UP), vinylite, epoxy resin, phenolic resin.
The manufacture method of above-mentioned a kind of solar energy composite material bracket system, comprises the following steps:
A, first make composite core in the factory, adopt and make correspondingly sized mould, then fiber and resin are formed composite crossbeam, composite longeron, composite short column, composite material support by extruder and Mold Making；
B, first the upper surface of reinforced concrete upright column is cleared up, be more uniformly coated with a Rotating fields glue, composite short column base plate is connected with reinforced concrete upright column and fixes with expansion bolt again；
C, composite short column top adopt plain bolt be connected with composite crossbeam, composite crossbeam is placed on composite crossbeam by composite material support with the steel anchor ear connection on the reinforced concrete upright column of lower end, composite longeron, is connected firm for every Pin and every Pin.
In above-mentioned preparation technology: composite core size and form, the kind of fiber and the kind etc. of quantity, resin all can adjust as required flexibly.
Above in association with accompanying drawing, embodiments of the present invention are described in detail, but the present invention is not limited to described embodiment.For those of ordinary skill in the art, in the scope of principles of the invention and technological thought, these embodiments are carried out multiple change, amendment, replacement and deformation and still falls within protection scope of the present invention.
Claims (5)
1. a solar energy composite material bracket system, it is characterised in that: include composite crossbeam, composite longeron, composite short column and Duo Gen reinforced concrete upright column；
Described many reinforced concrete upright columns are arranged in support array, the top of every reinforced concrete upright column is provided with composite short column by expansion bolt, the upper end of composite short column is connected with composite crossbeam by bolt, and composite crossbeam is longitudinally connected with composite longeron along array；
Described composite crossbeam, composite longeron, composite short column are by fiber and resin curing molding.
2. a kind of solar energy composite material bracket system according to claim 1, it is characterized in that: described mounting system also includes composite material support and anchor ear, described anchor ear is set on reinforced concrete upright column, the lower end of described composite material support is connected with anchor ear, and the upper end of composite material support is connected with composite crossbeam.
3. a kind of solar energy composite material bracket system according to claim 2, it is characterised in that: described anchor ear is steel hoop or composite anchor ear.
4. a kind of solar energy composite material bracket system according to claim 1, it is characterized in that: described fiber includes carbon fiber, glass fibre, basalt fibre, aramid fiber or hybridization fiber, and described resin adopts unsaturated polyester (UP), vinylite, epoxy resin, phenolic resin.
5. the manufacture method of a kind of solar energy composite material bracket system according to claim 1,2,3 or 4, it is characterised in that: comprise the following steps:
A, first make composite core in the factory, adopt and make correspondingly sized mould, then fiber and resin are formed composite crossbeam, composite longeron, composite short column, composite material support by extruder and Mold Making；
B, first the upper surface of reinforced concrete upright column is cleared up, be more uniformly coated with a Rotating fields glue, composite short column base plate is connected with reinforced concrete upright column and fixes with expansion bolt again；
C, composite short column top adopt plain bolt be connected with composite crossbeam, composite crossbeam is connected with the anchor ear on the reinforced concrete upright column of lower end by composite material support, composite longeron is placed on composite crossbeam, is connected firm for every Pin and every Pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610230982.2A CN105735730A (en) | 2016-04-14 | 2016-04-14 | Solar composite material bracket system and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610230982.2A CN105735730A (en) | 2016-04-14 | 2016-04-14 | Solar composite material bracket system and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105735730A true CN105735730A (en) | 2016-07-06 |
Family
ID=56254530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610230982.2A Pending CN105735730A (en) | 2016-04-14 | 2016-04-14 | Solar composite material bracket system and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105735730A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109436227A (en) * | 2018-12-20 | 2019-03-08 | 南京工业大学 | Overwater-floating floating photovoltaic power generation composite material rectangular pipe floating body pallet system and its fabrication and installation process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120298181A1 (en) * | 2008-05-16 | 2012-11-29 | Emcore Corporation | Concentrating photovoltaic solar panel |
| CN202627619U (en) * | 2012-04-28 | 2012-12-26 | 徐州华海钢结构有限公司 | Novel photovoltaic solar bracket unit |
| CN103580598A (en) * | 2012-08-08 | 2014-02-12 | 江苏源盛复合材料技术股份有限公司 | Polyurethane solar panel frame |
| CN104009703A (en) * | 2014-06-18 | 2014-08-27 | 湖北金力工程复合材料有限公司 | Photovoltaic solar combination-type support based on toughened FRP screwed connecting pieces |
| CN205654159U (en) * | 2016-04-14 | 2016-10-19 | 南京工业大学 | Solar energy combined material mounting system |
-
2016
- 2016-04-14 CN CN201610230982.2A patent/CN105735730A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120298181A1 (en) * | 2008-05-16 | 2012-11-29 | Emcore Corporation | Concentrating photovoltaic solar panel |
| CN202627619U (en) * | 2012-04-28 | 2012-12-26 | 徐州华海钢结构有限公司 | Novel photovoltaic solar bracket unit |
| CN103580598A (en) * | 2012-08-08 | 2014-02-12 | 江苏源盛复合材料技术股份有限公司 | Polyurethane solar panel frame |
| CN104009703A (en) * | 2014-06-18 | 2014-08-27 | 湖北金力工程复合材料有限公司 | Photovoltaic solar combination-type support based on toughened FRP screwed connecting pieces |
| CN205654159U (en) * | 2016-04-14 | 2016-10-19 | 南京工业大学 | Solar energy combined material mounting system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109436227A (en) * | 2018-12-20 | 2019-03-08 | 南京工业大学 | Overwater-floating floating photovoltaic power generation composite material rectangular pipe floating body pallet system and its fabrication and installation process |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160706 |