CN105734880A - Temperature control system of infrared heating ironing roller - Google Patents
Temperature control system of infrared heating ironing roller Download PDFInfo
- Publication number
- CN105734880A CN105734880A CN201610276590.XA CN201610276590A CN105734880A CN 105734880 A CN105734880 A CN 105734880A CN 201610276590 A CN201610276590 A CN 201610276590A CN 105734880 A CN105734880 A CN 105734880A
- Authority
- CN
- China
- Prior art keywords
- ironing roller
- control system
- infrared heating
- gas pipe
- temperature control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Control Of Temperature (AREA)
Abstract
The invention discloses a temperature control system of an infrared heating ironing roller. The temperature control system comprises a flame combustion device, a temperature sensor, a temperature controller, a PLC (Programmable Logic Controller), an air inlet control device and a touch screen operation panel, wherein the PLC is connected with the output end of the temperature controller, the control end of the air inlet control device and the output end of the touch screen operation panel; the input end of the temperature controller is connected with the temperature sensor; the temperature sensor is arranged on one side of the flame combustion device; the air inlet control device is arranged on an air supply pipeline of the flame combustion device. The temperature control system of the infrared heating ironing roller, disclosed by the invention, adopts the infrared heating ironing roller flame combustion device, and flame formed by combustion of natural gas is converted into infrared rays for heating the ironing roller, so that the energy-saving effect is good. The temperature control system of the infrared heating ironing roller, disclosed by the invention, is used for implementing quantitative temperature control on the surface of the ironing roller through the PLC, so that a set temperature of a process is reached and relative balance of the temperature is kept.
Description
Technical field
The present invention relates to spinning post-finishing machinery natural lustre finishing machine technical field, particularly a kind of infrared heating ironing roller temperature control system.
Background technology
Ironing roller is a core component of lint kind fabric natural lustre finishing machine, and its effect is that the hair side fiber of lint kind fabric is scalded direct join so as to high resilience and gloss.The mode of heating of traditional ironing roller is electrical heating, makes roll body reach operating temperature by the internal electrothermal tube heating of roll body.Adopting electrically heated ironing roller to use 24 electrothermal tubes at present, electric power is about 56KW, and energy consumption is high, and production cost is big, directly affects the economic benefit of manufacturing enterprise.For the problem that electric heating ironing smooth roll energy consumption is high, have developed oil and scald roller, significantly reduce energy consumption；And most medium-sized and small enterprises, by the restriction of the factors such as environmental protection policy, it does not have thermo oil boiler heating system, it is impossible to use oil heating ironing roller natural lustre finishing machine.
Summary of the invention
It is an object of the invention to provide a kind of energy-conservation, efficiency is high, temperature control infrared heating ironing roller temperature control system accurately.
The technical solution realizing the object of the invention is:
A kind of infrared heating ironing roller temperature control system, it is characterised in that include flame combustion apparatus, temperature sensor, temperature controller, PLC, Intaker controller and touch screen operation panel；Described PLC respectively with the outfan of temperature controller, Intaker controller control end, touch screen operation panel outfan be connected, the input of temperature controller is connected with temperature sensor；Described temperature sensor is arranged on the side of flame combustion apparatus, and Intaker controller is arranged on the steam line of flame combustion apparatus.
Preferably, described flame combustion apparatus includes left spindle nose, Gas Pipe, lighter and right spindle nose；One end of described left spindle nose is connected with appendix, and the other end of left spindle nose is connected with one end of Gas Pipe, and the other end of Gas Pipe is connected with one end of right spindle nose, and the other end of right spindle nose seals；Being provided with several fuel gas holes in described Gas Pipe, the surface of Gas Pipe scribbles high refractive index infrared coating；It is positioned at the junction of left spindle nose and Gas Pipe, Gas Pipe is provided with lighter.
Preferably, described Gas Pipe be axially provided with a group or more fuel gas hole.
Preferably, described often group fuel gas hole includes three uniform row's fuel gas holes, and the radial angle often organizing fuel gas hole ranges for 10 ° ~ 30 °.
Preferably, the diameter of described fuel gas hole is 1mm ~ 3mm.
Preferably, described Gas Pipe adopts pottery to make.
Preferably, described Intaker controller adopts SCS Air Suction Control Solenoid.
The present invention compared with prior art, its remarkable advantage:
(1) infrared heating ironing roller temperature control system of the present invention adopts the mode of heating of natural gas burning, saves high-power electricity consumption；And infrared heating ironing roller temperature control system of the present invention uses infrared ray conduction technique, having good energy-saving effect, energy-saving efficiency can reach more than 35%.
(2) infrared heating ironing roller temperature control system of the present invention adopts pottery to be uniformly distributed burner port, the surface of Gas Pipe scribbles high refractive index infrared coating, the flame of combustion of natural gas is converted into infrared ray and ironing roller is heated, adopt infrared flameless combustion technology, the flames of anger, thoroughly eliminates the root that white carbon black produces, when flame combustion, flame is transformed into infrared ray, accelerates the thermal histories of object.
(3) ironing roller surface temperature is implemented quantitative temperature-controlling by PLC by infrared heating ironing roller temperature control system of the present invention, reaches technique initialization temperature and keeps the relative equilibrium of temperature, it is achieved flame heating is temperature automatically controlled.
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of infrared heating ironing roller temperature control system of the present invention.
Fig. 2 is the structural representation of infrared heating ironing roller temperature control system Flame burner of the present invention.
Detailed description of the invention
Embodiment 1:
As it is shown in figure 1, as it is shown in figure 1, a kind of infrared heating ironing roller temperature control system, including flame combustion apparatus, temperature sensor, temperature controller, PLC, Intaker controller and touch screen operation panel；Described PLC respectively with the outfan of temperature controller, Intaker controller control end, touch screen operation panel outfan be connected, the input of temperature controller is connected with temperature sensor；Described temperature sensor is arranged on the side of flame combustion apparatus, and Intaker controller is arranged on the steam line of flame combustion apparatus；Wherein, described Intaker controller adopts SCS Air Suction Control Solenoid.
As in figure 2 it is shown, described flame combustion apparatus includes left spindle nose 1, Gas Pipe 2, lighter 4 and right spindle nose 5；One end of described left spindle nose 1 is connected with appendix, and the other end of left spindle nose 1 is connected with one end of Gas Pipe 2, and the other end of Gas Pipe 2 is connected with one end of right spindle nose 5, and the other end of right spindle nose 5 seals；Described Gas Pipe 2 be axially provided with one group of fuel gas hole, described often group fuel gas hole includes three uniform row's fuel gas holes, the radial angle often organizing fuel gas hole ranges for 10 ° ~ 30 °, and the diameter of fuel gas hole is 1mm ~ 3mm, and the surface of Gas Pipe 2 scribbles high refractive index infrared coating；It is positioned at left spindle nose 1 and the junction of Gas Pipe 2, Gas Pipe 2 is provided with lighter 4；Wherein, described Gas Pipe 2 adopts pottery to make.
Embodiment 2:
As it is shown in figure 1, a kind of infrared heating ironing roller temperature control system, including flame combustion apparatus, temperature sensor, temperature controller, PLC, Intaker controller and touch screen operation panel；Described PLC respectively with the outfan of temperature controller, Intaker controller control end, touch screen operation panel outfan be connected, the input of temperature controller is connected with temperature sensor；Described temperature sensor is arranged on the side of flame combustion apparatus, and Intaker controller is arranged on the steam line of flame combustion apparatus；Wherein, described Intaker controller adopts SCS Air Suction Control Solenoid.
As in figure 2 it is shown, described flame combustion apparatus includes left spindle nose 1, Gas Pipe 2, lighter 4 and right spindle nose 5；One end of described left spindle nose 1 is connected with appendix, and the other end of left spindle nose 1 is connected with one end of Gas Pipe 2, and the other end of Gas Pipe 2 is connected with one end of right spindle nose 5, and the other end of right spindle nose 5 seals；Described Gas Pipe 2 be axially provided with two groups of fuel gas holes, described often group fuel gas hole includes three uniform row's fuel gas holes, the radial angle often organizing fuel gas hole ranges for 10 ° ~ 30 °, and the diameter of fuel gas hole is 1mm ~ 3mm, and the surface of Gas Pipe 2 scribbles high refractive index infrared coating；It is positioned at left spindle nose 1 and the junction of Gas Pipe 2, Gas Pipe 2 is provided with lighter 4；Wherein, described Gas Pipe 2 adopts pottery to make.
Embodiment 3:
As it is shown in figure 1, a kind of infrared heating ironing roller temperature control system, including flame combustion apparatus, temperature sensor, temperature controller, PLC, Intaker controller and touch screen operation panel；Described PLC respectively with the outfan of temperature controller, Intaker controller control end, touch screen operation panel outfan be connected, the input of temperature controller is connected with temperature sensor；Described temperature sensor is arranged on the side of flame combustion apparatus, and Intaker controller is arranged on the steam line of flame combustion apparatus；Wherein, described Intaker controller adopts SCS Air Suction Control Solenoid.
As in figure 2 it is shown, described flame combustion apparatus includes left spindle nose 1, Gas Pipe 2, lighter 4 and right spindle nose 5；One end of described left spindle nose 1 is connected with appendix, and the other end of left spindle nose 1 is connected with one end of Gas Pipe 2, and the other end of Gas Pipe 2 is connected with one end of right spindle nose 5, and the other end of right spindle nose 5 seals；Described Gas Pipe 2 be axially provided with three groups of fuel gas holes, described often group fuel gas hole includes three uniform row's fuel gas holes, the radial angle often organizing fuel gas hole ranges for 10 ° ~ 30 °, and the diameter of fuel gas hole is 1mm ~ 3mm, and the surface of Gas Pipe 2 scribbles high refractive index infrared coating；It is positioned at left spindle nose 1 and the junction of Gas Pipe 2, Gas Pipe 2 is provided with lighter 4；Wherein, described Gas Pipe 2 adopts pottery to make.
The operation principle of infrared heating ironing roller temperature control system of the present invention:
Bearing, bearing holder device is utilized to be arranged in ironing roller roller shell by infrared heating ironing roller flame combustion apparatus, ironing roller roller shell is arranged in the frame of natural lustre finishing machine, the left spindle nose 1 of infrared heating ironing roller flame combustion apparatus is connected the outfan of Intaker controller, the input of Intaker controller is connected on the pipeline of air supply system, when ironing roller runs up, infrared heating ironing roller flame combustion apparatus remains stationary；During work, utilizing lighter 4 to light the natural gas sending into infrared heating ironing roller flame combustion apparatus, burned flame is converted into infrared ray and ironing roller is heated；The temperature value of temperature sensor measurement ironing roller is converted into pulse signal and is transferred to PLC by temperature controller, controls the solenoid electric valve of natural gas Intaker controller according to setting program, regulates burning charge amount and controls ignition temperature；In use, for ensureing the efficiency of burning, at inlet end input air, utilize gas extraction system in outlet side, the carbon dioxide produced after burning is discharged；PLC is utilized to set technological temperature and make ironing roller surface temperature keep relative equilibrium, it is achieved the hot light to fabric.
In sum, infrared heating ironing roller temperature control system of the present invention adopts the mode of heating of natural gas burning, saves high-power electricity consumption；And infrared heating ironing roller temperature control system of the present invention uses infrared ray conduction technique, having good energy-saving effect, energy-saving efficiency can reach more than 35%；Infrared heating ironing roller temperature control system of the present invention adopts pottery to be uniformly distributed burner port, the surface of Gas Pipe scribbles high refractive index infrared coating, the flame of combustion of natural gas is converted into infrared ray and ironing roller is heated, adopt infrared flameless combustion technology, the flames of anger, thoroughly eliminates the root that white carbon black produces, when flame combustion, flame is transformed into infrared ray, accelerates the thermal histories of object；And ironing roller surface temperature implemented quantitative temperature-controlling by PLC by infrared heating ironing roller temperature control system of the present invention, reach technique initialization temperature and keep the relative equilibrium of temperature, it is achieved flame heating is temperature automatically controlled.
Claims (7)
1. an infrared heating ironing roller temperature control system, it is characterised in that include flame combustion apparatus, temperature sensor, temperature controller, PLC, Intaker controller and touch screen operation panel；Described PLC respectively with the outfan of temperature controller, Intaker controller control end, touch screen operation panel outfan be connected, the input of temperature controller is connected with temperature sensor；Described temperature sensor is arranged on the side of flame combustion apparatus, and Intaker controller is arranged on the steam line of flame combustion apparatus.
2. infrared heating ironing roller temperature control system according to claim 1, it is characterised in that described flame combustion apparatus includes left spindle nose (1), Gas Pipe (2), lighter (4) and right spindle nose (5)；One end of described left spindle nose (1) is connected with appendix, and the other end of left spindle nose (1) is connected with one end of Gas Pipe (2), and the other end of Gas Pipe (2) is connected with one end of right spindle nose (5), and the other end of right spindle nose (5) seals；Being provided with several fuel gas holes in described Gas Pipe (2), the surface of Gas Pipe (2) scribbles high refractive index infrared coating；It is positioned at the junction of left spindle nose (1) and Gas Pipe (2), Gas Pipe (2) is provided with lighter (4).
3. infrared heating ironing roller temperature control system according to claim 2, it is characterised in that described Gas Pipe (2) be axially provided with a group or more fuel gas hole.
4. infrared heating ironing roller temperature control system according to claim 3, it is characterised in that described often group fuel gas hole includes three uniform row's fuel gas holes, and the radial angle often organizing fuel gas hole ranges for 10 ° ~ 30 °.
5. the infrared heating ironing roller temperature control system according to claim 2,3 or 4, it is characterised in that the diameter of described fuel gas hole is 1mm ~ 3mm.
6. the infrared heating ironing roller temperature control system according to Claims 2 or 3, it is characterised in that described Gas Pipe (2) adopts pottery to make.
7. infrared heating ironing roller temperature control system according to claim 1, it is characterised in that described Intaker controller adopts SCS Air Suction Control Solenoid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610276590.XA CN105734880A (en) | 2016-04-29 | 2016-04-29 | Temperature control system of infrared heating ironing roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610276590.XA CN105734880A (en) | 2016-04-29 | 2016-04-29 | Temperature control system of infrared heating ironing roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105734880A true CN105734880A (en) | 2016-07-06 |
Family
ID=56288571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610276590.XA Pending CN105734880A (en) | 2016-04-29 | 2016-04-29 | Temperature control system of infrared heating ironing roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105734880A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222920A (en) * | 2016-09-30 | 2016-12-14 | 连云港如年实业有限公司 | Combustion type superconductor ironing roller |
| CN107797587A (en) * | 2017-11-01 | 2018-03-13 | 海宁纺织机械有限公司 | A kind of natural lustre finishing machine wireless temperature measurement control system and its control method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0682137A1 (en) * | 1994-05-13 | 1995-11-15 | Electrolux Systemes De Blanchisserie | Rotary cylinder ironer with an improved gas heating ramp |
| CN101463540A (en) * | 2008-11-20 | 2009-06-24 | 张同生 | Cyclic heating device for cloth roller of beam dyeing machine |
| CN102535079A (en) * | 2012-02-25 | 2012-07-04 | 常熟新诚鑫织造有限公司 | Nonwoven forming press roller |
| CN102995342A (en) * | 2012-10-30 | 2013-03-27 | 吴江新劲纺织有限公司 | Fabric forming roller |
| CN103437137A (en) * | 2013-09-02 | 2013-12-11 | 上海赛航洗涤设备有限公司 | Ironing machine drying drum employing gas and infrared ray for heating |
| CN105133275A (en) * | 2015-08-19 | 2015-12-09 | 上海百强洗涤设备制造有限公司 | Gas-powered ironing machine |
| CN205619267U (en) * | 2016-04-29 | 2016-10-05 | 连云港如年实业有限公司 | Flame infrared heating scalds light roll temperature control system |
-
2016
- 2016-04-29 CN CN201610276590.XA patent/CN105734880A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0682137A1 (en) * | 1994-05-13 | 1995-11-15 | Electrolux Systemes De Blanchisserie | Rotary cylinder ironer with an improved gas heating ramp |
| CN101463540A (en) * | 2008-11-20 | 2009-06-24 | 张同生 | Cyclic heating device for cloth roller of beam dyeing machine |
| CN102535079A (en) * | 2012-02-25 | 2012-07-04 | 常熟新诚鑫织造有限公司 | Nonwoven forming press roller |
| CN102995342A (en) * | 2012-10-30 | 2013-03-27 | 吴江新劲纺织有限公司 | Fabric forming roller |
| CN103437137A (en) * | 2013-09-02 | 2013-12-11 | 上海赛航洗涤设备有限公司 | Ironing machine drying drum employing gas and infrared ray for heating |
| CN105133275A (en) * | 2015-08-19 | 2015-12-09 | 上海百强洗涤设备制造有限公司 | Gas-powered ironing machine |
| CN205619267U (en) * | 2016-04-29 | 2016-10-05 | 连云港如年实业有限公司 | Flame infrared heating scalds light roll temperature control system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222920A (en) * | 2016-09-30 | 2016-12-14 | 连云港如年实业有限公司 | Combustion type superconductor ironing roller |
| CN107797587A (en) * | 2017-11-01 | 2018-03-13 | 海宁纺织机械有限公司 | A kind of natural lustre finishing machine wireless temperature measurement control system and its control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103697475B (en) | Fibrous material burner, hot cylinder and cylinder firing equipment | |
| CN204455571U (en) | Textile printing and dyeing setting machine hot air drying system | |
| CN106196564A (en) | A kind of self-regulation pre-mixing gas combustion heating system and control method thereof | |
| CN105734880A (en) | Temperature control system of infrared heating ironing roller | |
| CN205619267U (en) | Flame infrared heating scalds light roll temperature control system | |
| CN105734881A (en) | Infrared heating ironing roller combustion device | |
| CN104164803A (en) | Gas direct-fired heating drying oven | |
| CN205711405U (en) | A kind of flame infrared heating ironing roller burner | |
| CN204676317U (en) | Flame heating ironing roller | |
| CN106222920A (en) | Combustion type superconductor ironing roller | |
| CN208379213U (en) | A kind of dual-purpose ironing roller of pneumoelectric | |
| CN203656924U (en) | Fiber burner, hot roller and roller heating equipment | |
| CN206173663U (en) | Gas -type superconductor ironing roll | |
| CN205603443U (en) | Single rifle combustion system of energy -concerving and environment -protective type glass kiln feed way automatic temperature control | |
| CN205897509U (en) | Auxiliary heating device of deep -fry production line | |
| CN205560723U (en) | A novel supplementary heat is evenly installed for firing burning furnace | |
| CN207406389U (en) | A kind of biomass high-temperature super-pressure reheating generating set quickly opens furnace system | |
| CN204901828U (en) | Electronic ignition device of gas formula infrared heating | |
| CN207435733U (en) | The hot body formula ironing roller of new superconductive | |
| CN204000450U (en) | A kind of Gas Direct-fired heated oven | |
| CN106149265B (en) | Flame heats ironing roller | |
| CN203083123U (en) | Hot-blast stove directly heating gas | |
| CN215863387U (en) | Infrared energy-saving burner | |
| CN205227436U (en) | Kitchen range waste heat recovery device | |
| CN203963898U (en) | Device using hydrogen as fuel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160706 |
|
| WD01 | Invention patent application deemed withdrawn after publication |