CN105729703A - Manufacture method of anti-wear containers - Google Patents

Manufacture method of anti-wear containers Download PDF

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Publication number
CN105729703A
CN105729703A CN201610294755.6A CN201610294755A CN105729703A CN 105729703 A CN105729703 A CN 105729703A CN 201610294755 A CN201610294755 A CN 201610294755A CN 105729703 A CN105729703 A CN 105729703A
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CN
China
Prior art keywords
wear
zirconium pearl
zirconium beads
containers
zirconium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201610294755.6A
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Chinese (zh)
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CN105729703B (en
Inventor
陈小金
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Individual
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Individual
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Priority to CN201610294755.6A priority Critical patent/CN105729703B/en
Publication of CN105729703A publication Critical patent/CN105729703A/en
Application granted granted Critical
Publication of CN105729703B publication Critical patent/CN105729703B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/56—Compression moulding under special conditions, e.g. vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/58—Measuring, controlling or regulating
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/56—Compression moulding under special conditions, e.g. vacuum
    • B29C2043/561—Compression moulding under special conditions, e.g. vacuum under vacuum conditions
    • B29C2043/563—Compression moulding under special conditions, e.g. vacuum under vacuum conditions combined with mechanical pressure, i.e. mould plates, rams, stampers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/58—Measuring, controlling or regulating
    • B29C2043/5816—Measuring, controlling or regulating temperature

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a manufacture method of anti-wear containers. Containers with various shapes and sizes are manufactured by combining specially synthesized resin and zirconium beads. The manufacture method comprises the following steps: preparing 5 to 10 kg of the zirconium beads and 0.6 to 1.5 kg of the synthesized resin; preparing a mold according to a requirement on the shape of a container; preheating the zirconium beads; mixing the specially synthesized resin with the preheated zirconium beads in a proper ratio, and quickly and uniformly stirring the beads and the resin; pouring a stirred mixture into the mold, and compacting the mixture by a vacuum method; curing the mold at the temperature of 40 to 200 DEG C; and after the mold is cooled, demolding to obtain the finished product. The specially synthesized resin is bonded with the zirconium beads to form a whole structure; the zirconium beads are high in wear resistance and hardness, but cannot be processed into a large-size container or a special shape easily, so that the zirconium beads and the specially synthesized resin are utilized to form the containers with various shapes and sizes by pouring in the method. The technical process of the method is simple, the cost is low, the forming speed is high, and the blank of anti-wear containers in the market at present can be filled up.

Description

A kind of preparation method of wear-resistant container
Technical field
The present invention relates to zirconium pearl, be specifically related to the preparation method of a kind of wear-resistant container.
Background technology
Zirconium pearl product is widely used in sandblasting and metal surface enhanced, due on the particularity of its chemical constitution and proportion Feature (more than bead and aluminum oxide sand, less than shot), be the first-selected material of following industry: Aero-Space equipment: titanium close Gold copper-base alloy manufactures and maintenance；Die industry: clean and safeguard, intermetallic composite coating: strengthening, art designing's effect；Plastics, electronics industry: circuit Plate deburring, art designing's effect；Auto industry: shock-proof spring surface resisting fatigue, intensive treatment, turbine industry: turbine blade table Face resisting fatigue processes, intensive treatment.
But, just it is used in the impact in above-mentioned various industry and friction environment due to zirconium pearl, it is desirable to it has height Shock resistance and polishing machine；If its polishing machine does not reaches requirement, then can reduction of service life；Need often to change and Cleaning, adds use cost and have impact on production efficiency.
Summary of the invention
It is an object of the invention to: for the drawbacks described above of prior art, it is provided that the preparation method of a kind of wear-resistant container, The preparation method of wear-resistant container prepared by employing this method, can increase the service life, thus reduce use cost.
The preparation method of a kind of wear-resistant container is provided, comprises the steps:
A1,5-10kg by zirconium pearl weight, prepare the synthetic resin of 0.6-1.5kg；
A2, get out mould by the requirement of container shapes；
A3, zirconium pearl is carried out the pre-heat treatment；
A4, synthetic resin is put in proportion in preheated zirconium pearl container, quickly stir；
A5, the zirconium pearl being stirred is poured in mould, use the method for vacuum to be compacted；Carry out at a temperature of 40-200 degree Solidifying and setting；
A6, until mould cool down after, the demoulding take out zirconium pearl；Obtain manufactured goods.
In the preparation method of above-mentioned wear-resistant container, the temperature that zirconium pearl carries out the pre-heat treatment is: 80-100 degree；Time For 5-10 minute.
In the preparation method of above-mentioned wear-resistant container, the temperature that zirconium pearl carries out the pre-heat treatment is: 90 degree；Time is 8 Minute.
The present invention uses the structure forming a lamination resin at zirconium bead surface, and synthetic resin has the property improving hardness Energy；The case hardness making zirconium pearl can be improved, thus improves its anti-wear performance.Frangible pearl is not allowed yet；The technique of this method Process is simple；Low cost.
Detailed description of the invention
The preparation method of a kind of wear-resistant container is provided, comprises the steps:
A1,5-10kg by zirconium pearl weight, prepare the synthetic resin of 0.6-1.5kg；It is typically to join 8kg with the synthetic resin of 1kg Zirconium pearl process,
A2, get out mould by the requirement of container shapes；
A3, zirconium pearl is carried out the pre-heat treatment；
A4, synthetic resin is put in proportion in preheated zirconium pearl container, quickly stir；
A5, the zirconium pearl being stirred is poured in mould, use the method for vacuum to be compacted；Carry out at a temperature of 40-200 degree Solidifying and setting；It is typically at a temperature of 120 degree, carry out compaction treatment.
A6, until mould cool down after, the demoulding take out zirconium pearl；Obtain manufactured goods.
In the preparation method of above-mentioned wear-resistant container, the temperature that zirconium pearl carries out the pre-heat treatment is: 80-100 degree；Time is 5-10 minute.
In the preparation method of above-mentioned wear-resistant container, the temperature that zirconium pearl carries out the pre-heat treatment is: 90 degree；Time is 8 points Clock.
Synthetic resin has the performance improving hardness；The case hardness making zirconium pearl can be improved, thus it is resistance to improve it Mill performance.Frangible pearl is not allowed yet；The technical process of this method is simple；Low cost.

Claims (3)

1. the preparation method of a wear-resistant container, it is characterised in that；Comprise the steps:
A1,5-10kg by zirconium pearl weight, prepare the synthetic resin of 0.6-1.5kg；
A2, get out mould by the requirement of container shapes；
A3, zirconium pearl is carried out the pre-heat treatment；
A4, synthetic resin is put in proportion in preheated zirconium pearl container, quickly stir；
A5, the zirconium pearl being stirred is poured in mould, use the method for vacuum to be compacted；Carry out at a temperature of 40-200 degree Solidifying and setting；
A6, until mould cool down after, the demoulding take out zirconium pearl；Obtain manufactured goods.
The preparation method of wear-resistant container the most according to claim 1, it is characterised in that；Zirconium pearl is carried out the pre-heat treatment Temperature is: 80-100 degree；Time is 5-10 minute.
The preparation method of wear-resistant container the most according to claim 2, it is characterised in that；Zirconium pearl is carried out the pre-heat treatment Temperature is: 90 degree；Time is 8 minutes.
CN201610294755.6A 2016-05-06 2016-05-06 A kind of preparation method of wear-resistant container Active CN105729703B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610294755.6A CN105729703B (en) 2016-05-06 2016-05-06 A kind of preparation method of wear-resistant container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610294755.6A CN105729703B (en) 2016-05-06 2016-05-06 A kind of preparation method of wear-resistant container

Publications (2)

Publication Number Publication Date
CN105729703A true CN105729703A (en) 2016-07-06
CN105729703B CN105729703B (en) 2018-07-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610294755.6A Active CN105729703B (en) 2016-05-06 2016-05-06 A kind of preparation method of wear-resistant container

Country Status (1)

Country Link
CN (1) CN105729703B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1188775A (en) * 1998-03-03 1998-07-29 孙耀贤 Manufacturing method for propotype mould material
CN1405225A (en) * 2001-08-14 2003-03-26 梁宏祥 Polymer-based silicon carbide particle reinfored composite material and its production method
JP2006143823A (en) * 2004-11-18 2006-06-08 Sumitomo Bakelite Co Ltd Phenolic resin molding material
CN101386701A (en) * 2007-09-14 2009-03-18 中国科学院兰州化学物理研究所 Abrasion-proof self-lubricating composite material and its preparation
CN101638520A (en) * 2008-07-31 2010-02-03 襄樊瑞福特电力设备有限公司 Ceramic polymer-material wear-resistant anticorrosion composite pipe and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1188775A (en) * 1998-03-03 1998-07-29 孙耀贤 Manufacturing method for propotype mould material
CN1405225A (en) * 2001-08-14 2003-03-26 梁宏祥 Polymer-based silicon carbide particle reinfored composite material and its production method
JP2006143823A (en) * 2004-11-18 2006-06-08 Sumitomo Bakelite Co Ltd Phenolic resin molding material
CN101386701A (en) * 2007-09-14 2009-03-18 中国科学院兰州化学物理研究所 Abrasion-proof self-lubricating composite material and its preparation
CN101638520A (en) * 2008-07-31 2010-02-03 襄樊瑞福特电力设备有限公司 Ceramic polymer-material wear-resistant anticorrosion composite pipe and manufacturing method thereof

Also Published As

Publication number Publication date
CN105729703B (en) 2018-07-13

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