CN105729688A - Valve with integrated valve island - Google Patents

Valve with integrated valve island Download PDF

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Publication number
CN105729688A
CN105729688A CN201610250889.8A CN201610250889A CN105729688A CN 105729688 A CN105729688 A CN 105729688A CN 201610250889 A CN201610250889 A CN 201610250889A CN 105729688 A CN105729688 A CN 105729688A
Authority
CN
China
Prior art keywords
valve
diaphragm
island
interface
spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610250889.8A
Other languages
Chinese (zh)
Inventor
王志军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jin Bishun
Original Assignee
Jin Bishun
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jin Bishun filed Critical Jin Bishun
Priority to CN201610250889.8A priority Critical patent/CN105729688A/en
Publication of CN105729688A publication Critical patent/CN105729688A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/049Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/10Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
    • F16K11/20Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
    • F16K11/22Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/0263Construction of housing; Use of materials therefor of lift valves multiple way valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating

Abstract

The invention relates to the technical field of pipe adjustment, in particular to a valve with an integrated valve island. The valve comprises the valve island and multiple sets of valves; the valve island is a metal groove provided with multiple guide pipelines inside; access ports for extending out the guide pipelines are respectively formed in four side surfaces of the valve island; multiple sets of valve mounting joints extend out of the upper part of the valve island through the guide pipelines; and the valves are provided with valve island mounting joints matched with the valve mounting joints.

Description

A kind of valve with integrated valve terminal
Technical field
The present invention relates to pipeline regulation technology field, particularly relate to a kind of valve with integrated valve terminal.
Background technology
The steam valve that existing tyre vulcanizer uses originates from the seventies in last century, and the kind of steam valve can be divided into connected mode: Flange joint and threaded two kinds.
Wherein, Flange joint utilizes 8 groups of bolts to fasten mainly through the flange at valve two ends with the flange in pipeline, has safe and reliable feature, but replacing valve is complex, and the general minimum needs of skilled operation personnel just can be removably mounted for 1 hour,;And threaded appearance decreases the disassembly and assembly time of operator, have only to the pipe screw thread at two ends is disassembled and can be installed, but the reliability that actually used middle screw thread connects is poor, life-time service, pipe threaded portion is susceptible to steam or helium leak phenomenon, threatens the life security of operator.
Summary of the invention
The technical problem to be solved in the present invention is how to overcome the deficiencies in the prior art, it is provided that with the valve of integrated valve terminal.
The present invention the technical scheme is that a kind of valve with integrated valve terminal for achieving the above object, including valve island and some groups of valves, described valve island is the metallic channel that inside is provided with some pilot conduits, it is equipped with the gateway that pilot conduits extends out in four sides on described valve island, some groups of valve mounting interfaces are amplified out by pilot conduits in the top on described valve island, and described valve is provided with the valve island mounting interface matched with described valve mounting interface.
Further, described valve mounting interface is provided with convex type valve interface and bolt fixing hole, and described bolt fixing hole has two;
Described valve island mounting interface is provided with depressed valve island interface, also is provided with the fixing hole of coupling corresponding with described bolt fixing hole, and described depressed valve island interface is corresponding with described convex type valve interface.
Further, described valve includes stop valve and low discharge regulates valve, described low discharge regulates valve and includes regulating valve body, described adjustment valve body upper end is sequentially provided with diaphragm upper cover under upper, diaphragm, diaphragm support and diaphragm lower cover, described diaphragm lower cover is held within regulating on the support of valve body upper end, and all passed by diaphragm rod, described diaphragm support energy and diaphragm rod can move back and forth under the drive of diaphragm, described valve inner is provided with to support and provide for diaphragm the diaphragm spring of elastic force, the lower end of described diaphragm spring is fixedly connected with spring base, described spring base lower end is provided with spring adjustor, described spring adjustor lower end is connected to valve stem coupling member, described valve stem coupling member lower end is connected to valve rod, described stem bottom is connected to seal plug.
Further, the side on described valve island is additionally provided with intake air temperature or pressure inductor and discharge temperature or pressure inductor.
It is an advantage of the current invention that to adopt the valve island design of integrated form, complicated tyre vulcanizing and huge vulcanizer steam valve system have been integrated, overthrow original vulcanizer valve and pipeline has needed separately installed traditional idea, improve the original technology content of vulcanizer steam valve, improve the maintenance activity environment of operator, reduce heat losses, save the installing space of pipeline, the replacing construction of original valve was shortened to from 1 hour 10 minutes.
Accompanying drawing explanation
Fig. 1 overall structure schematic diagram of the present invention.
Fig. 2 low discharge regulating valve structure schematic diagram of the present invention.
Fig. 3 valve mounting interface structural representation of the present invention.
Detailed description of the invention
A kind of valve with integrated valve terminal, including valve island 1 and some groups of valves 2, described valve island 1 is the internal metallic channel being provided with some pilot conduits, it is equipped with the gateway 11 that pilot conduits extends out in four sides on described valve island 1, some groups of valve mounting interfaces 12 are amplified out by pilot conduits in the top on described valve island 1, and described valve 2 is provided with the valve island mounting interface 21 matched with described valve mounting interface 12.
Described valve mounting interface 12 is provided with convex type valve interface 121 and bolt fixing hole 122, and described bolt fixing hole 122 has two;
Described valve island mounting interface 21 is provided with depressed valve island interface, also is provided with the fixing hole of coupling corresponding with described bolt fixing hole 122, and described depressed valve island interface is corresponding with described convex type valve interface 121.
nullDescribed valve 2 includes stop valve 22 and low discharge regulates valve 23,Described low discharge regulates valve 23 and includes regulating valve body 24,Described adjustment valve body 24 upper end is sequentially provided with diaphragm upper cover 241 under upper、Diaphragm 242、Diaphragm support 243 and diaphragm lower cover 244,Described diaphragm lower cover 244 is held within regulating on the support 245 of valve body 24 upper end,And be placed in regulating diaphragm rod 246 within valve body 24 and pass,Described diaphragm support 243 and diaphragm rod 246 can move back and forth under the drive of diaphragm 242,Described adjustment valve body 24 is internal is provided with to support and provide for diaphragm 242 diaphragm spring 247 of elastic force,The lower end of described diaphragm spring 247 is fixedly connected with spring base 248,Described spring base 248 lower end is provided with spring adjustor 249,Described spring adjustor 249 lower end is connected to valve stem coupling member 250,Described valve stem coupling member 250 lower end is connected to valve rod 251,It is connected to seal plug 252 bottom described valve rod 251.
The side on described valve island 1 is additionally provided with admission pressure induction apparatus and discharge pressure induction apparatus.
Wherein, the operation principle of low discharge adjustment valve 23 is:
Pipeline signal is sensed by admission pressure induction apparatus, pass to the vulcanizer matched with the present invention, computer on vulcanizer converts the electrical signal to air signal, import low discharge further and regulate the air inlet place of valve 23 diaphragm upper cover 241, promoted the diaphragm 242 being installed on diaphragm upper cover 241 middle with diaphragm lower cover 244 to promote diaphragm support 243 to move down by pressure air, due to diaphragm support 243 with diaphragm rod 246 by valve stem coupling member 250 threaded composition valve rod assembly fixing with valve rod 251 employing, therefore when diaphragm support 243 moves down, compressive films flat spring 247 is simultaneously, promotion valve rod assembly moves down, and open sealing valve port part 252, fluid enters capsule by convex type valve interface 121, complete low discharge and regulate the opening procedure of valve 23.When vulcanizer is after the signal receiving discharge pressure induction apparatus, by computer the signal of telecommunication is changed into air signal enter the air inlet that low discharge regulates on valve 23 diaphragm upper cover 241 time, when promoting the power being installed on diaphragm upper cover 241 diaphragm 242 middle with diaphragm lower cover 244 less than diaphragm spring 247 elastic force due to pressure air, diaphragm spring 247 then promotes valve rod assembly to move up, and close port sealing member 252.
Adopt between spring adjustor 249 with spring base 248 and threaded, relatively can rotate, rotated by outer mother rib lateral rotundum and regulate spring adjustor 249, can reach to regulate the purpose of spring base 248 height, with this elastic force being used for adjusting diaphragm spring 247, it is used for setting low discharge and regulates the minimum unlatching pressure of valve 23.
The operation principle on described valve island is:
First, sizing gas, steam, nitrogen enters the air inlet gathering tube of the gateway 11 of side, integrated pipeline valve island 1, the pressure and temperature of the break-make control fluid of valve 23 is regulated by low discharge, controlled normally closed type stop valve 22 break-make fluid by the parameter of air inlet and the offer of discharge pressure induction apparatus and the technological requirement of setting by vulcanizer computer PLC according to vulcanizer computer PLC and enter inside vulcanizer capsule, vulcanizer carries out sulfuration process, simultaneously, stop valve 22 open in usual with the vulcanizer capsule discharge line of gateway, side, integrated pipeline valve island 1, complete the processes such as nitrogen pressurize and leakage examination, and completed the nitrogen recycling of fluid in capsule by normally closed type stop valve 22, main (slowly) discharges and vacuum process.
Above-described embodiment, simply to illustrate that the technology of the present invention is conceived and feature, its objective is to be in that to allow one of ordinary skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.The change of every equivalence done by the essence of present invention or modification, all should be encompassed in protection scope of the present invention.

Claims (4)

1. the valve with integrated valve terminal, including valve island and some groups of valves, it is characterized in that: described valve island is the metallic channel that inside is provided with some pilot conduits, it is equipped with the gateway that pilot conduits extends out in four sides on described valve island, some groups of valve mounting interfaces are amplified out by pilot conduits in the top on described valve island, and described valve is provided with the valve island mounting interface matched with described valve mounting interface.
2. a kind of valve with integrated valve terminal according to claim 1, it is characterised in that: described valve mounting interface is provided with convex type valve interface and bolt fixing hole, and described bolt fixing hole has two;
Described valve island mounting interface is provided with depressed valve island interface, also is provided with the fixing hole of coupling corresponding with described bolt fixing hole, and described depressed valve island interface is corresponding with described convex type valve interface.
null3. a kind of valve with integrated valve terminal according to claim 1,It is characterized in that: described valve includes stop valve and low discharge regulates valve,Described low discharge regulates valve and includes regulating valve body,Described adjustment valve body upper end is sequentially provided with diaphragm upper cover from top to bottom、Diaphragm、Diaphragm support and diaphragm lower cover,Described diaphragm lower cover is held within regulating on the support of valve body upper end,And all passed by diaphragm rod,Described diaphragm rod and diaphragm support can move back and forth under the drive of diaphragm,Described valve inner is provided with to support and provide for diaphragm the diaphragm spring of elastic force,The lower end of described diaphragm spring is fixedly connected with spring base,Described spring base lower end is provided with spring adjustor,Described spring adjustor lower end is connected to valve stem coupling member,Described valve stem coupling member lower end is connected to valve rod,Described stem bottom is connected to seal plug.
4. a kind of valve with integrated valve terminal according to claim 1, it is characterised in that: the side on described valve island is additionally provided with intake air temperature or pressure inductor and discharge temperature or pressure inductor.
CN201610250889.8A 2016-04-15 2016-04-15 Valve with integrated valve island Pending CN105729688A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610250889.8A CN105729688A (en) 2016-04-15 2016-04-15 Valve with integrated valve island

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610250889.8A CN105729688A (en) 2016-04-15 2016-04-15 Valve with integrated valve island

Publications (1)

Publication Number Publication Date
CN105729688A true CN105729688A (en) 2016-07-06

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610250889.8A Pending CN105729688A (en) 2016-04-15 2016-04-15 Valve with integrated valve island

Country Status (1)

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CN (1) CN105729688A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107053554A (en) * 2017-05-03 2017-08-18 杨舟 A kind of vulcanizer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103403419A (en) * 2010-12-28 2013-11-20 艾默生过程管理(天津)阀门有限公司 Hydraulic actuating device for a sliding stem control valve assembly
CN105422921A (en) * 2016-01-08 2016-03-23 浙江大学 Digital valve unit and combination and control method thereof
CN205889665U (en) * 2016-04-15 2017-01-18 金毕顺 Valve with pile -up valve island

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103403419A (en) * 2010-12-28 2013-11-20 艾默生过程管理(天津)阀门有限公司 Hydraulic actuating device for a sliding stem control valve assembly
CN105422921A (en) * 2016-01-08 2016-03-23 浙江大学 Digital valve unit and combination and control method thereof
CN205889665U (en) * 2016-04-15 2017-01-18 金毕顺 Valve with pile -up valve island

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
许向阳: "《集成阀块轻型化设计》", 《液压与气动》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107053554A (en) * 2017-05-03 2017-08-18 杨舟 A kind of vulcanizer

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Application publication date: 20160706

RJ01 Rejection of invention patent application after publication