CN105728490A - Fuel gas type universal rapid aluminum bar heating system for long bars and short bars - Google Patents
Fuel gas type universal rapid aluminum bar heating system for long bars and short bars Download PDFInfo
- Publication number
- CN105728490A CN105728490A CN201610195216.7A CN201610195216A CN105728490A CN 105728490 A CN105728490 A CN 105728490A CN 201610195216 A CN201610195216 A CN 201610195216A CN 105728490 A CN105728490 A CN 105728490A
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- Prior art keywords
- stub
- aluminium bar
- rollgang
- rod
- hot
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/003—Cooling or heating of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention relates to the technical field of aluminum bar heating, in particular to a fuel gas type universal rapid aluminum bar heating system for long bars and short bars. The fuel gas type universal rapid aluminum bar heating system comprises a feeding unit, a heating unit and a peeling and shearing unit. The feeding unit, the heating unit and the peeling and shearing unit are sequentially connected through a conveying roller way. The peeling and shearing unit comprises a power aluminum bar conveying roller way. The other end of the power aluminum bar conveying roller way is connected with a hot shearing machine. A short bar conveying mechanism is connected beside the hot shearing machine. A hot peeling machine is arranged beside the power aluminum bar conveying roller way. A short bar pushing mechanism is arranged between the hot peeling machine and the power aluminum bar conveying roller way. A three-station gantry manipulator is arranged above the power aluminum bar conveying roller way, the hot peeling machine and the short bar pushing mechanism. By the adoption of the structure, the fuel gas type universal rapid aluminum bar heating system for long bars and short bars is high in mechanization degree and low in labor intensity; long bars and short bars can be replaced rapidly, energy consumption is low, the technological applicability is high, the fuel gas type universal rapid aluminum bar heating system is particularly suitable for production of various types of aluminum alloy and industrial aluminum products of various specifications and lengths, and the production yield is high.
Description
Technical field
The present invention relates to aluminium bar technical field of heating, particularly a kind of combustion type length universal quick aluminium bar heating system of rod.
Background technology
At present, as shown in figure 5 a and 5b, in industrial aluminum profile extruding produces, it is generally adopted combustion type fast stove and long aluminium bar 502 is heated, by the shears 501 of hot shears, aluminium bar is cut off, thus obtaining extruding to produce the required short aluminium bar 503 of high temperature.When industrial aluminum profile quality requirements is higher, then adopts combustion type fast stove that short aluminium bar is heated, by hot peeling machine, aluminium bar external diameter is peelled off 3-5mm, thus obtaining extruding to produce the required short aluminium bar of high-cleanness, high high temperature.Because after long aluminium bar 502 adopts hot shears, the short aluminium bar 503 of high temperature obtained, Leading Edge Deformation is big, length direction is bent to form deformation place 504, cause that hot peeling machine cannot be carried out peeling, therefore, these two kinds of techniques, namely " long rod heating+hot shearing breaking process " and " stub heating+hot soarfing skin technique " are on same combustion type rapid heating furnace, for the offer short aluminium bar of satisfactory high temperature that can not be general on same extruder.
nullChinese invention patent CN103375988A discloses a kind of full-automatic aluminum bar heating furnace，Heat-insulation layer is had outside burner hearth in body of heater，The import of burner hearth is corresponding with feeding mechanism to be connected，The sprocket holder at body of heater two ends there is sprocket wheel，It is sheathed on the chain on sprocket wheel in burner hearth，Driving device drive sprocket rotates，The air outlet of forced draft fans and UNICOM in burner hearth，Burner hearth has and the chimney of extraneous UNICOM，Engagement plate is high-end to be positioned at furnace outlet and aligns and be connected with chain，Engagement plate bottom is connected with the high-end of feeding channel，The bottom of feeding channel is connected with blow tank，Just corresponding with the charging aperture of the aluminium extruding machine linking of blow tank，Described controller controls feeding mechanism and driving device action，Present invention achieves automatically being input to after burner hearth internal diameter heats and export again carrying out aluminium extrusion in aluminium extruding machine of aluminium bar，Whole process is without manual operation，Improve production efficiency；But, this invention cannot realize general heating or the peeling of length rod.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of combustion type length universal quick aluminium bar heating system of rod.
For solving above-mentioned technical problem, the combustion type length universal quick aluminium bar heating system of rod of the present invention, including feeding unit, heating unit and peeling cut cells, described feeding unit, heating unit and peeling cut cells are sequentially connected with by rollgang；
Described feeding unit includes feeding rollgang, described feeding rollgang both sides are respectively arranged with long rod material storage mechanism and stub material storage mechanism, described feeding rollgang one end is provided with hydraulic pressure push rod device, and the described feeding rollgang other end is connected with the heated transportation roller-way of heating unit；
Described heating unit includes heating furnace and the heated transportation roller-way being arranged in heating furnace, and the described heated transportation roller-way other end is connected with the power aluminium bar rollgang of peeling cut cells；
Described peeling cut cells includes power aluminium bar rollgang, and the described power aluminium bar rollgang other end is connected with hot shears, is connected to stub conveying mechanism by described hot shears；It is provided with hot peeling machine by described power aluminium bar rollgang, between described hot peeling machine and power aluminium bar rollgang, stub pushing mechanism is set；Described power aluminium bar rollgang, hot peeling machine and stub pushing mechanism are provided above three station gantry mechanical hands.
Further, described long rod material storage mechanism is the long rod storage rack of adjustable tilt angle, and described long rod storage rack is arranged on feeding rollgang side.
Further, described stub discharging mechanism includes stub storage rack and stub material frame storage rod platform, and described stub storage rack is arranged on feeding rollgang opposite side, and described stub material frame storage rod platform is fixed on by stub storage rack.
Further, described stub conveying mechanism includes tiltable conveying roller, is connected to translation cradle by described tiltable conveying roller.
Further, described stub pushing mechanism includes stub push rod device, and described stub push rod device front end is provided with conveying roller, and described conveying roller is arranged between stub push rod device and translation cradle.
Further, being provided with injection hot spot in described heating furnace, described injection hot spot is connected with compressed air hose, natural gas tube.
Further, it is additionally provided with hot air circulating system in described heating furnace.
After adopting said structure, mechanization degree of the present invention is high, and labor intensity is low, simple to operate.Length rod fast changeable, energy consumption is low, and the technique suitability is wide, is particularly suitable for many alloys kind, and the industrial aluminium of many scale lengths produces, and produces yield rate high.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the structural representation of the combustion type length of the present invention universal quick aluminium bar heating system of rod.
Fig. 2 is the structural representation of feeding unit in the combustion type length of the present invention universal quick aluminium bar heating system of rod.
Fig. 3 is the structural representation of heating unit in the combustion type length of the present invention universal quick aluminium bar heating system of rod.
Fig. 4 is the structural representation of feeding unit in the combustion type length of the present invention universal quick aluminium bar heating system of rod.
Fig. 5 a is the structural representation that in background of invention, long aluminium bar is cut into short aluminium bar by hot shears.
Fig. 5 b is the Leading Edge Deformation schematic diagram that in background of invention, long aluminium bar cuts into short aluminium bar.
In figure: 1 is feeding unit, 2 is heating unit, and 3 is peeling cut cells
101 is long rod storage rack, and 102 is stub storage rack, and 103 is feeding rollgang, and 104 is hydraulic pressure push rod device, and 105 is stub material frame storage rod platform
201 is heating furnace, and 202 is natural gas access point, and 203 is compression air access point, and 204 is hot air circulating system, and 205 is heated transportation roller-way
301 is crossbeam, and 302 is power aluminium bar rollgang, and 303 is hot shears, and 304 is three station gantry mechanical hands, and 305 is translation cradle, and 306 is stub push rod device, and 307 is hot peeling machine, and 308 is conveying roller, and 309 is tiltable conveying roller
501 is shears, and 502 is long aluminium bar, and 503 is short aluminium bar, and 504 is deformation place
Detailed description of the invention
As shown in Figure 4, the combustion type length universal quick aluminium bar heating system of rod of the present invention, including feeding unit 1, heating unit 2 and peeling cut cells 3, described feeding unit 1, heating unit 2 and peeling cut cells 3 are sequentially connected with by rollgang.The rollgang of the present invention includes concatenation feeding rollgang 103, heated transportation roller-way 205 and power aluminium bar rollgang 302, feeding rollgang 103 is arranged in feeding unit 1, heated transportation roller-way 205 is arranged in heating unit 2, and power aluminium bar rollgang 302 is arranged in peeling cut cells 3.
As shown in Figure 1, described feeding unit 1 includes feeding rollgang 103, described feeding rollgang 103 both sides are respectively arranged with long rod material storage mechanism and stub material storage mechanism, described feeding rollgang 103 one end is provided with hydraulic pressure push rod device 104, and described feeding rollgang 103 other end is connected with the heated transportation roller-way 205 of heating unit.Described long rod material storage mechanism is the long rod storage rack 101 of adjustable tilt angle, and described long rod storage rack 101 is arranged on feeding rollgang 103 side.When needs supply long aluminium bar, being tilted by length rod storage rack 101, long aluminium bar can be slipped to feeding rollgang 103 automatically, then passes through hydraulic pressure push rod device 104 and promotes long aluminium bar to move ahead.Described stub discharging mechanism includes stub storage rack 102 and stub material frame storage rod platform 105, and described stub storage rack 102 is arranged on feeding rollgang 103 opposite side, and it is other that described stub material frame storage rod platform 105 is fixed on stub storage rack 102.
As in figure 2 it is shown, described heating unit includes heating furnace and the heated transportation roller-way 205 being arranged in heating furnace 201, described heated transportation roller-way 205 other end is connected with the power aluminium bar rollgang 302 of peeling cut cells 3；, it being provided with injection hot spot in described heating furnace 201, described injection hot spot is connected with compressed air hose, natural gas tube, described compressed air hose is provided with compression air access point 203, described natural gas tube is provided with natural gas access point 202.In order to save fuel, reduce cost, in described heating furnace, it is additionally provided with hot air circulating system 204.Transmit transmission the aluminium bar come heated transportation roller-way 205 in heating furnace 201 from feeding unit 1, then heat in heating furnace 201.
As it is shown on figure 3, described peeling cut cells 3 includes power aluminium bar rollgang 302, described power aluminium bar rollgang 302 other end is connected with hot shears 303, and described hot shears 303 is other is connected to stub conveying mechanism.Described stub conveying mechanism includes tiltable conveying roller 309, and described tiltable conveying roller 309 is other is connected to translation cradle 305.Described power aluminium bar rollgang 302 is other is provided with hot peeling machine 307, between described hot peeling machine 307 and power aluminium bar rollgang 302, stub pushing mechanism is set, described stub pushing mechanism includes stub push rod device 306, described stub push rod device 306 front end is provided with conveying roller 308, and described conveying roller 308 is arranged between stub push rod device 306 and translation cradle 305.Described power aluminium bar rollgang 302, hot peeling machine 307 and stub pushing mechanism are provided above crossbeam 301, and described crossbeam 301 is provided with three station gantry mechanical hands 304.
The operation principle of the present invention is as follows: when long aluminium bar is heated being cut into short aluminium bar by needs, long aluminium bar is supplied by the long rod storage rack 101 of feeding unit 1, after heating unit 2 heats, flow to hot shears 303 by the power aluminium bar rollgang 302 of peeling cut cells 3 shear, shearing forms short aluminium bar after completing, short aluminium bar after cut-out is on tiltable conveying roller 309, by tiltable conveying roller 309 rotates inclination, short aluminium bar will automatically from translation cradle 305 landing.If needing short aluminium bar is carried out peeling, short aluminium bar is supplied by the stub material storage mechanism of feeding unit 1, the gripping of short aluminium bar, by arriving after heating unit 2 heating on the power aluminium bar rollgang 302 of peeling cut cells 3, is delivered to and is carried out peeling on hot peeling machine 307 by three station gantry mechanical hands 304 by short aluminium bar.After peeling completes, again through three station gantry mechanical hands 304, the gripping of short aluminium bar is delivered on conveying roller 308, by stub push rod device 306, the short aluminium bar on conveying roller 308 is pushed on translation cradle 305 and deposits.
Although the foregoing describing the specific embodiment of the present invention; but those skilled in the art are to be understood that; these are merely illustrative of; present embodiment can be made various changes or modifications; without departing from principle and the essence of invention, protection scope of the present invention is only limited by the claims that follow.
Claims (7)
1. the combustion type length universal quick aluminium bar heating system of rod, it is characterised in that: including feeding unit, heating unit and peeling cut cells, described feeding unit, heating unit and peeling cut cells are sequentially connected with by rollgang；
Described feeding unit includes feeding rollgang, described feeding rollgang both sides are respectively arranged with long rod material storage mechanism and stub material storage mechanism, described feeding rollgang one end is provided with hydraulic pressure push rod device, and the described feeding rollgang other end is connected with the heated transportation roller-way of heating unit；
Described heating unit includes heating furnace and the heated transportation roller-way being arranged in heating furnace, and the described heated transportation roller-way other end is connected with the power aluminium bar rollgang of peeling cut cells；
Described peeling cut cells includes power aluminium bar rollgang, and the described power aluminium bar rollgang other end is connected with hot shears, is connected to stub conveying mechanism by described hot shears；It is provided with hot peeling machine by described power aluminium bar rollgang, between described hot peeling machine and power aluminium bar rollgang, stub pushing mechanism is set；Described power aluminium bar rollgang, hot peeling machine and stub pushing mechanism are provided above three station gantry mechanical hands.
2. the combustion type length universal quick aluminium bar heating system of rod described in claim 1, it is characterised in that: described long rod material storage mechanism is the long rod storage rack of adjustable tilt angle, and described long rod storage rack is arranged on feeding rollgang side.
3. the combustion type length universal quick aluminium bar heating system of rod described in claim 1, it is characterized in that: described stub discharging mechanism includes stub storage rack and stub material frame storage rod platform, described stub storage rack is arranged on feeding rollgang opposite side, and described stub material frame storage rod platform is fixed on by stub storage rack.
4. the combustion type length universal quick aluminium bar heating system of rod described in claim 1, it is characterised in that: described stub conveying mechanism includes tiltable conveying roller, is connected to translation cradle by described tiltable conveying roller.
5. the combustion type length universal quick aluminium bar heating system of rod described in claim 4, it is characterized in that: described stub pushing mechanism includes stub push rod device, described stub push rod device front end is provided with conveying roller, and described conveying roller is arranged between stub push rod device and translation cradle.
6. the combustion type length universal quick aluminium bar heating system of rod described in claim 1, it is characterised in that: being provided with injection hot spot in described heating furnace, described injection hot spot is connected with compressed air hose, natural gas tube.
7. the combustion type length universal quick aluminium bar heating system of rod described in claim 6, it is characterised in that: it is additionally provided with hot air circulating system in described heating furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610195216.7A CN105728490A (en) | 2016-03-30 | 2016-03-30 | Fuel gas type universal rapid aluminum bar heating system for long bars and short bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610195216.7A CN105728490A (en) | 2016-03-30 | 2016-03-30 | Fuel gas type universal rapid aluminum bar heating system for long bars and short bars |
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| Publication Number | Publication Date |
|---|---|
| CN105728490A true CN105728490A (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610195216.7A Pending CN105728490A (en) | 2016-03-30 | 2016-03-30 | Fuel gas type universal rapid aluminum bar heating system for long bars and short bars |
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| CN (1) | CN105728490A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108048645A (en) * | 2017-11-02 | 2018-05-18 | 考迈托（佛山）挤压科技股份有限公司 | A kind of long aluminium bar heated line |
| CN109013727A (en) * | 2018-10-25 | 2018-12-18 | 山西西沙金属材料有限公司 | Long stub collinearly singly props up multi-functional hot shears aluminium bar furnace |
| CN111438218A (en) * | 2020-03-23 | 2020-07-24 | 晟通科技集团有限公司 | Extrusion line and control method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2566952Y (en) * | 2002-07-19 | 2003-08-20 | 张志德 | Side inserted bar type long bar heating furnace |
| CN1485157A (en) * | 2002-09-28 | 2004-03-31 | 张修基 | Oil pressure double action aluminium section pressing production system |
| CN1743777A (en) * | 2005-10-08 | 2006-03-08 | 李国建 | Aluminium alloy single-bar rapid heating stove |
| CN103203382A (en) * | 2012-01-11 | 2013-07-17 | 富泰华工业（深圳）有限公司 | Aluminum shaping system and aluminum shaping method adopting it |
| US20140324213A1 (en) * | 2013-04-25 | 2014-10-30 | Manchester Copper Products, Llc | Extrusion press systems and methods |
| CN205816445U (en) * | 2016-03-30 | 2016-12-21 | 江苏亿禾新材料有限公司 | The universal quick aluminium bar heating system of the long stub of combustion type |
-
2016
- 2016-03-30 CN CN201610195216.7A patent/CN105728490A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2566952Y (en) * | 2002-07-19 | 2003-08-20 | 张志德 | Side inserted bar type long bar heating furnace |
| CN1485157A (en) * | 2002-09-28 | 2004-03-31 | 张修基 | Oil pressure double action aluminium section pressing production system |
| CN1743777A (en) * | 2005-10-08 | 2006-03-08 | 李国建 | Aluminium alloy single-bar rapid heating stove |
| CN103203382A (en) * | 2012-01-11 | 2013-07-17 | 富泰华工业（深圳）有限公司 | Aluminum shaping system and aluminum shaping method adopting it |
| US20140324213A1 (en) * | 2013-04-25 | 2014-10-30 | Manchester Copper Products, Llc | Extrusion press systems and methods |
| CN205816445U (en) * | 2016-03-30 | 2016-12-21 | 江苏亿禾新材料有限公司 | The universal quick aluminium bar heating system of the long stub of combustion type |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108048645A (en) * | 2017-11-02 | 2018-05-18 | 考迈托（佛山）挤压科技股份有限公司 | A kind of long aluminium bar heated line |
| CN109013727A (en) * | 2018-10-25 | 2018-12-18 | 山西西沙金属材料有限公司 | Long stub collinearly singly props up multi-functional hot shears aluminium bar furnace |
| CN111438218A (en) * | 2020-03-23 | 2020-07-24 | 晟通科技集团有限公司 | Extrusion line and control method thereof |
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Effective date of abandoning: 20200424 |
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