CN105715802A - Magnetorheological pressure control valve - Google Patents

Magnetorheological pressure control valve Download PDF

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Publication number
CN105715802A
CN105715802A CN201410730809.XA CN201410730809A CN105715802A CN 105715802 A CN105715802 A CN 105715802A CN 201410730809 A CN201410730809 A CN 201410730809A CN 105715802 A CN105715802 A CN 105715802A
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China
Prior art keywords
valve body
upper valve
magnetic
lower valve
pressure control
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CN201410730809.XA
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CN105715802B (en
Inventor
郭孔辉
刘洋
章新杰
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Zhejiang Kong Hui Automobile Technology Co ltd
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Changchun Konghui Automative Technology Co Ltd
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Abstract

The invention relates to a magnetorheological pressure control valve. The magnetorheological pressure control valve comprises a valve cover, a coil assembly 2, an upper valve body, a lower valve body, a lower valve core, a first rubber seal ring, a second rubber seal ring, a work cavity, an upper valve core, a reset spring and an adjusting nut. The valve cover is fixedly connected to the upper outer side of the lower valve body. The adjusting nut is connected to the inner side of the upper valve body. The reset spring in the compressed state is arranged under the adjusting nut. The lower portion of the reset spring presses on the upper valve core. The upper valve core is arranged in the upper valve body. The lower portion of the upper valve core presses at the upper end of a disk on the lower valve core. The lower valve core is arranged in the lower valve body. The lower portion of the lower valve core presses on the upper side of an oil inlet of the lower valve body. The work cavity is formed between the upper valve body and the lower valve body. The coil assembly is arranged in a groove of the upper valve body. The upper side of the coil assembly makes contact with the inner side of the valve cover. According to the magnetorheological pressure control valve, the coil assembly is arranged on the upper side of the work cavity and far away from magnetorheological fluid, so that the influence of heating of an electromagnetic coil on the magnetorheological fluid is smaller, and the heat dissipation effect of the magnetorheological fluid is better.

Description

Magnetorheological pressure control valve
Technical field
The present invention relates to a kind of magnetorheological pressure control valve, particularly a kind of unlatching pressure controlling valve by controlling the spool extruding force coming from magnetic flow liquid suffered in motor process, and then realize the magnetorheological pressure control valve that hydraulic system pressure controls.
Background technology
Common pressure control valve controls system pressure usually through the mode of the pretightning force controlling valve core spring.Traditional pressure-control valve controls the pretightning force of valve core spring by changing the magnetic field of solenoid, thus changing power required when spool is opened, and then controls the pressure of system.In traditional design, machining accuracy being required height, homogeneity of product is poor;The requirement of valve core spring is significantly high, and not easily realize the change quick, stepless of pressure;Spool amount of movement is general all less;The power consumed is very big, and energy efficiency is not high;Pressure adjustable scope under certain volume requirement is little.
Magnetorheological pressure control valve described in earlier application ZL201220409103.X, it is disadvantageous in that the structure needed for realizing this effect pressure controlled is excessively complicated, and required sensor is expensive and makes control method complicated;Valve inner employs 4 O and seals, and this is all comparatively laborious for processing and assembling;Coil block is arranged in the outside of working chamber, limits the effective dimensions of working chamber;Needing by the structure beyond valve body it addition, the magnetic line of force in designed magnetic field is set up, this have impact on the maximization controlling valve beneficial aspects.
Along with the development of modern science and technology, the improving constantly of application request, also pressure-control valve is proposed the requirement of miniaturization, intellectuality, economization and energy-conservation height such as grade.This is accomplished by the operation principle to pressure-control valve, structure carries out innovative design.
Summary of the invention
It is an object of the invention to provide a kind of simple in construction, easily manufactured, energy efficiency is high, pressure-responsive is fast, and the magnetorheological pressure control valve of feasible system pressure steplessization, Based Intelligent Control.
Realize the purpose of the present invention to be adopted the technical scheme that: this pressure-control valve include valve gap, by coil and the coil block constituted every magnetic overcoat, upper valve body, lower valve body, bottom spool, the first rubber seal, built with the working chamber of magnetic flow liquid, upper valve core, back-moving spring, adjusting nut and the second rubber seal, described valve gap is the upper outside that permeability magnetic material, valve gap and lower valve body screw thread are connected to lower valve body;Described lower valve body is welded by lower valve body magnetism-isolating loop and lower valve body magnetic conduction main body, and lower valve body and upper valve body are welded in the downside of upper valve body, and upper valve body is welded by magnetic guiding loop in the outer magnetic guiding loop of upper valve body, upper valve body magnetism-isolating loop and upper valve body;The inner side that upper valve body and adjusting nut are threadedly connected in upper valve body magnetic guiding loop, adjusting nut is permeability magnetic material;Adjusting nut is arranged below the back-moving spring of compressive state, and the lower section of back-moving spring is pressed in the top of upper valve core, and upper valve core is arranged within upper valve body, and upper valve core is NULL;Being pressed in the upper end of bottom spool uppermost disk below upper valve core, bottom spool is arranged within lower valve body, is pressed in the upside of lower valve body oiler below bottom spool, and bottom spool is permeability magnetic material;Forming working chamber between upper valve body and lower valve body, coil block is arranged in the groove of upper valve body, with the interior side contacts of valve gap on the upside of coil block.
The present invention has the advantages that relative to prior art:
1, coil block is arranged in the upside of working chamber by the present invention, and away from magnetic flow liquid, solenoid heating is less on the impact of magnetic flow liquid, and the radiating effect of magnetic flow liquid is better.
2, the present invention utilizes the operation principle of magnetorheological squeeze mode and solenoid is arranged in the outside of working chamber, it is possible to relatively flexible design magnetic circuit trend and spool size.Compared with other pressure-control valve, the diameter of the extruding disk on the upside of bottom spool is bigger, and when uniform pressure span of control, the number of turn of required solenoid is less, reduces coil heating;When identical voltage and overall dimensions, it is possible to obtain bigger pressure control range.
3, present configuration is simple, easily manufactured, it is possible to accesses ECU and realizes intelligentized control method, and is capable of steplessization to pressure and controls.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is magnetic flow liquid operation principle schematic diagram in working chamber of the present invention.
Fig. 3 is the schematic diagram of magnetic line of force trend in magnetic circuit of the present invention.
Detailed description of the invention
Shown in accompanying drawing 1: this magnetorheological pressure control valve includes: valve gap 1, by coil and the coil block 2 constituted every magnetic overcoat, upper valve body 3, lower valve body 4, bottom spool 5, built with the working chamber 7 of magnetic flow liquid, upper valve core 8, back-moving spring 10, adjusting nut 11 and multiple rubber seal (6,9).Described valve gap is the upper outside that permeability magnetic material, valve gap 1 and lower valve body 4 are threadedly connected to lower valve body 4;Described lower valve body 4 is welded by lower valve body magnetism-isolating loop 4-1 and lower valve body magnetic conduction main body 4-2, lower valve body 4 and upper valve body 3 are welded in the downside of upper valve body 3, and upper valve body 3 is welded by magnetic guiding loop 3-3 in upper valve body outer magnetic guiding loop 3-1, upper valve body magnetism-isolating loop 3-2 and upper valve body;The inner side that upper valve body 3 and adjusting nut 11 are threadedly connected in upper valve body magnetic guiding loop 3-3, adjusting nut 11 is permeability magnetic material;Adjusting nut 11 is arranged below the back-moving spring 10 of compressive state, and the lower section of back-moving spring 10 is pressed in the top of upper valve core 8, and upper valve core 8 is arranged within upper valve body 3, and upper valve core 8 is NULL;Being pressed in the upper end of bottom spool 5 uppermost disk below upper valve core 8, bottom spool 5 is arranged within lower valve body 4, is pressed in the upside of lower valve body 4 oiler 4-4 below bottom spool 5, and bottom spool 5 is permeability magnetic material;Forming working chamber 7 between upper valve body 3 and lower valve body 4, working chamber 7 is built with magnetic flow liquid;Coil block 2 is arranged in the groove of upper valve body 3, and with the interior side contacts of valve gap 1 on the upside of coil block 2, described lower valve body 4 is provided with oil-out 4-3, oiler 4-4.
As shown in Figure 1, the magnetorheological pressure control valve working chamber 7 made according to such scheme fills magnetic rheological liquid.Magnetic flow liquid, under the action of a magnetic field, is changed to the particular matter of similar solid by common Newtonian fluid, presents the mechanical property of similar solid, and within the time of a few tens of milliseconds, its yield strength is increased to a certain numerical value by 0.This process is called the solidification of magnetic flow liquid, and the yield strength numerical value after solidification is relevant with the character of magnetic field intensity and magnetic flow liquid.The process that magnetic flow liquid solidifies is reversible, and when removing magnetic field, magnetic flow liquid becomes again common Newtonian fluid again.Reversible, the rapid and easily controllable feature of magnetic rheology effect makes magnetorheological pressure control valve can become electrical control and simple in construction in mechanical system and respond quick device.
The present invention utilizes the operation principle of magnetorheological squeeze mode, as shown in Figure 2 (in Fig. 2, a represents that magnetic flow liquid flows to, and b represents that the magnetic line of force moves towards), to coil electricity, produces magnetic field;Magnetic flow liquid solidifies under the influence of a magnetic field, and when the effect that bottom spool 5 is subject to oiler 4-4 inner high voltage oil begins to move up, the magnetic flow liquid on the upside of working chamber 7 is squeezed and produces extruding force, hinders bottom spool 5 to move up.By the magnetic conductivity of each parts of optimal design-aside, (in valve gap 1, upper valve body outer magnetic guiding loop 3-1, lower valve body magnetic conduction main body 4-2, bottom spool 5, upper valve body, magnetic guiding loop 3-3, adjusting nut 11 are permeability magnetic material to the present invention;Upper valve body magnetism-isolating loop 3-2, lower valve body magnetism-isolating loop 4-1, upper valve core 8 are NULL), reasonably devise magnetic circuit: as shown in Figure 3 (in Fig. 3, c represents that the magnetic line of force moves towards), the magnetic line of force in magnetic field farthest passes through magnetic flow liquid and vertical with the flow direction of magnetic flow liquid so that magnetic flow liquid normal operation.
Present invention can apply to vibroshock, but present invention application is not limited to this.This sentences the use in vibroshock is an application example, and its operation principle is described.As shown in Figure 1: the coil block 2 in magnetorheological pressure control valve is connected with control unit, the hydraulic oil in vibroshock flows into from the oiler 4-4 of lower valve body 4, and on lower valve body 4, oil-out 4-3 is connected with vibroshock low pressure chamber.The electric current passed through in control unit control coil assembly 2 carrys out the magnetic field intensity of control action magnetic flow liquid in working chamber 7 and then changes the yield strength of magnetic current liquid.The magnetorheological pressure control valve made according to such scheme carries out when working as follows: the electric current passed through in control unit control coil assembly 2 is that setting value is to obtain the magnetic field required, now in working chamber 7, magnetic flow liquid yield strength increases, and the movement of bottom spool 5 is subject in working chamber 7 control of magnetic flow liquid;Shock absorbers compression, under vibroshock, cavity pressure increases, and the oil liquid pressure in oiler 4-4 raises, and the lifting force acting on bottom spool 5 increases;Promote the active force of bottom spool 5 more than in back-moving spring 10 thrust and working chamber 7 during magnetic flow liquid extruding force sum, bottom spool 5 moves and forms gap between the entrance of lower valve body oiler 4-4, make hydraulic oil in oiler 4-4 by oil-out 4-3 and vibroshock low pressure chamber UNICOM, oil pressure in oiler 4-4 declines, until when it promotes the active force of bottom spool 5 to be equal to magnetic flow liquid extruding force sum in back-moving spring 10 thrust and working chamber 7, bottom spool 5 stress balance, in vibroshock, fluid pressure reaches stable;When vibroshock stop motion, under vibroshock, cavity pressure is recovered normal pressure by high pressure, oil pressure in oiler 4-4 is become normal pressure from high pressure, bottom spool 5 starts to move down, and now, the magnetic flow liquid in working chamber 7 is negligible the resistance of valve core movement is only small, the back-moving spring 10 being in compressive state promotes bottom spool 5 by upper valve core 8, bottom spool 5 quickly being moved down again contact with lower valve body 4, oiler 4-4 disconnects with oil-out 4-3 again, and magnetorheological pressure control valve restPoses;Bottom spool 5 moves past in journey, the size of current passed through in control unit control coil assembly 2, it is thus achieved that different magnetic field intensities so that the yield strength change of magnetic flow liquid in working chamber 7, the active force that magnetic flow liquid acts on bottom spool 5 changes, thus realizing the Stress control to fluid.When the yield strength of magnetic flow liquid becomes very big, the pressure-bearing scope of present invention application can be very big.

Claims (5)

1. a magnetorheological pressure control valve, this pressure-control valve includes valve gap (1), by coil and the coil block (2) constituted every magnetic overcoat, upper valve body (3), lower valve body (4), bottom spool (5), the first rubber seal (6), working chamber (7), upper valve core (8), back-moving spring (10), adjusting nut (11) and the second rubber seal (9), it is characterised in that: described valve gap (1) is permeability magnetic material, valve gap (1) and lower valve body (4) are fixedly connected on the upper outside of lower valve body (4);Described lower valve body (4) is welded by lower valve body magnetism-isolating loop (4-1) and lower valve body magnetic conduction main body (4-2), and upper valve body (3) is welded by magnetic guiding loop (3-3) in the outer magnetic guiding loop (3-1) of upper valve body, upper valve body magnetism-isolating loop (3-2) and upper valve body;The inner side that upper valve body (3) and adjusting nut (11) are threadedly connected in upper valve body magnetic guiding loop (3-3), adjusting nut (11) is arranged below the back-moving spring (10) of compressive state, the lower section of back-moving spring (10) is pressed in the top of upper valve core (8), and upper valve core (8) is arranged within upper valve body (3);Upper valve core (8) lower section is pressed in the upper end of bottom spool (5) uppermost disk, and bottom spool (5) is arranged within lower valve body (4), and bottom spool (5) lower section is pressed in lower valve body (4) oiler (upside of 4-40;Working chamber (7) is formed between upper valve body (3) and lower valve body (4), coil block (2) is arranged in the groove of upper valve body (3), the interior side contacts of coil block (2) upside and valve gap (1), described lower valve body (4) is provided with oil-out (4-3), oiler (4-4).
2. a kind of magnetorheological pressure control valve according to claim 1, it is characterised in that: described working chamber (7) is built with magnetic flow liquid.
3. a kind of magnetorheological pressure control valve according to claim 1, it is characterised in that: described coil block (2) is arranged in the upside of working chamber.
4. a kind of magnetorheological pressure control valve according to claim 1, it is characterised in that: described lower valve body (4) is provided with oil-out (4-3), oiler (4-4).
5. a kind of magnetorheological pressure control valve according to claim 1, it is characterised in that: in valve gap (1), upper valve body outer magnetic guiding loop (3-1), lower valve body magnetic conduction main body (4-2), bottom spool (5), upper valve body, magnetic guiding loop (3-3), adjusting nut (11) are permeability magnetic material;Upper valve body magnetism-isolating loop (3-2), lower valve body magnetism-isolating loop (4-1), upper valve core (8) are NULL.
CN201410730809.XA 2014-12-05 2014-12-05 Magnetorheological pressure control valve Active CN105715802B (en)

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Application Number Priority Date Filing Date Title
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CN105715802B CN105715802B (en) 2018-03-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107628016A (en) * 2017-09-01 2018-01-26 金勇� Water brake valve

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07167327A (en) * 1993-12-17 1995-07-04 Tdk Corp Displacement enlarging mechanism for actuator
CN2725599Y (en) * 2004-05-28 2005-09-14 重庆大学 Magnetic rheoliquid controlling valve
US20070144843A1 (en) * 2005-12-27 2007-06-28 Delphi Technologies, Inc. MR-fluid hydraulic mount
CN102418675A (en) * 2010-09-28 2012-04-18 西门子公司 Wind turbine active damping arrangement
CN103148257A (en) * 2012-07-11 2013-06-12 吉林大学 Magnetorheological flow control valve
CN103591363A (en) * 2012-08-17 2014-02-19 长春孔辉汽车科技有限公司 Magnetorheological pressure control valve
CN204300380U (en) * 2014-12-05 2015-04-29 长春孔辉汽车科技有限公司 Magnetorheological pressure control valve

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07167327A (en) * 1993-12-17 1995-07-04 Tdk Corp Displacement enlarging mechanism for actuator
CN2725599Y (en) * 2004-05-28 2005-09-14 重庆大学 Magnetic rheoliquid controlling valve
US20070144843A1 (en) * 2005-12-27 2007-06-28 Delphi Technologies, Inc. MR-fluid hydraulic mount
CN102418675A (en) * 2010-09-28 2012-04-18 西门子公司 Wind turbine active damping arrangement
CN103148257A (en) * 2012-07-11 2013-06-12 吉林大学 Magnetorheological flow control valve
CN103591363A (en) * 2012-08-17 2014-02-19 长春孔辉汽车科技有限公司 Magnetorheological pressure control valve
CN204300380U (en) * 2014-12-05 2015-04-29 长春孔辉汽车科技有限公司 Magnetorheological pressure control valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107628016A (en) * 2017-09-01 2018-01-26 金勇� Water brake valve

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Effective date of registration: 20190107

Address after: 313000 No. 18-102 Industrial Road, South Taihu High-tech Industrial Park, Wuxing District, Huzhou City, Zhejiang Province

Patentee after: Zhejiang Kong Hui Automobile Technology Co.,Ltd.

Address before: 130312 No. 5177 Chaoda Road, Changchun High-tech Industrial Development Zone, Jilin Province

Patentee before: KH AUTOMOTIVE TECHNOLOGIES (CHANGCHUN) CO.,LTD.

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Denomination of invention: Magnetorheological pressure control valve

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