CN105713261A - High-stiffness hatschek-process sealing material and preparation technology - Google Patents
High-stiffness hatschek-process sealing material and preparation technology Download PDFInfo
- Publication number
- CN105713261A CN105713261A CN201610141987.8A CN201610141987A CN105713261A CN 105713261 A CN105713261 A CN 105713261A CN 201610141987 A CN201610141987 A CN 201610141987A CN 105713261 A CN105713261 A CN 105713261A
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- rubber
- stiffness
- encapsulant
- antioxidant
- filler
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a high-stiffness hatschek-process sealing material and a preparation technology. The high-stiffness hatschek-process sealing material is prepared from 15%-35% of fibers, 10%-20% of nitrile rubber, 5%-15% of rubber with the Tg value larger than 20 and 40%-70% stuffing. The preparation technology of the high-stiffness hatschek-process sealing material comprises the steps that the fibers and the stuffing are mixed to be uniform in a slurrying barrel, 5%-10% of aluminum sulfate is gradually added under stirring, and the materials are stirred to be uniform to form mixed liquid A; the rubber with the Tg value larger than 20 is diluted by adding water until the concentration is 5%-20% to form diluted rubber liquid, the diluted rubber liquid is added into the mixed liquid A to be uniformly mixed with the mixed liquid A, then a compounding agent of which the using amount accounts for 5% of the rubber with the Tg value larger than 20 is added, and uniform stirring is performed to form slurry; the pH of the slurry is regulated to be 7.5-9 through a 20% sodium hydroxide or potassium hydroxide solution after combination of the fibers and the stuffing is completed, and then the slurry is placed on a net to form the high-stiffness hatschek-process sealing material.
Description
Technical field
The present invention relates to encapsulant technical field, be specifically related to high-stiffness and copy close method encapsulant and preparation work
Skill.
Background technology
About copying the deflection problem following the example of encapsulant, it is presently mainly by feed change proportioning and promotes close
The methods such as the density of closure material are improved.But the method for feed change proportioning needs to carry out substantial amounts of experiment
Checking, process is loaded down with trivial details, and existing product can not carry out the lifting of deflection, because the change of proportioning is also
Being exactly the change of formula, final products performance will change.The lifting of density then can be covert increase
The cost of product, and after a certain product density reaches certain value, wanting to continue to increase its density is very
Difficulty.
Summary of the invention
For above-mentioned deficiency of the prior art, the high-stiffness that the present invention provides copies close method encapsulant and preparation
Technique is more than the addition of the rubber of 20 by Tg value, and in the case of not changing encapsulant, its deflection is but
Improve with having obtained amplitude.
In order to reach foregoing invention purpose, the technical solution used in the present invention is:
First aspect, it is provided that a kind of high-stiffness copies close method encapsulant, wherein encapsulant each formula and
Proportioning is: rubber more than 20 of fiber 15~35%, nitrile rubber 10~20%, Tg value 5%~15% and fill out
Material 40~70%;Wherein, each formula and the proportioning thereof of filler is: wollastonite 35~50%, Pulvis Talci 15~30%
With calcium carbonate 30~40%.
Second aspect, high-stiffness copies the preparation technology of close method encapsulant and comprises the following steps:
The mix homogeneously in cement slurry preparing barrel by fiber and filler, is the most under agitation gradually added into the sulphuric acid of 5%-10%
Aluminum, stir formation mixed liquor A;
Form rubber diluent after the Tg value rubber more than 20 is diluted with water to concentration 5%-20%, afterwards will
Rubber diluent adds in mixed liquor A after mix homogeneously, and adding consumption is the Tg value rubber 5% more than 20
Compounding ingredient stir formation slurry;
After fiber and filler have combined, the sodium hydroxide with 20% or potassium hydroxide solution regulation slurry pH
To 7.5-9, then online forms high-stiffness and copies close method encapsulant.
The invention have the benefit that this programme passes through to add the rubber of relatively high glass transition temperature, this rubber by
It is electronegative in itself, then crosslinks reaction, instead by positive charge aluminum ions in aluminum sulfate
While Ying, fiber and filler be wrapped up wherein.When the slurry prepared is copied and is taken molding entrance drying section, with
The rising of baking temperature, after the moisture in page gradually volatilizees, this rubber just starts gradually to harden,
And the deflection of encapsulant finally can be made at least to lift up to 50%, the intensity of encapsulant also obtains significantly
Degree improves, and can also ensure that other physical properties of encapsulant are unaffected simultaneously.
Detailed description of the invention
Below the detailed description of the invention of the present invention is described, in order to those skilled in the art manage
Solve the present invention, it should be apparent that the invention is not restricted to the scope of detailed description of the invention, to the art
From the point of view of those of ordinary skill, if the essence of the present invention that various change limits in appended claim and determines
In god and scope, these changes are apparent from, and all utilize the innovation and creation of present inventive concept all protecting
The row protected.
This high-stiffness copies each formula of close method encapsulant and proportioning is: fiber 15~35%, nitrile rubber
10~20%, the Tg value rubber 5% more than 20~15% and filler 40~70%;Wherein, each formula of filler
And proportioning is: wollastonite 35~50%, Pulvis Talci 15~30% and calcium carbonate 30~40%.Above-mentioned Tg value
Rubber more than 20 can select butadiene-styrene rubber, ABS rubber or polyurethane rubber.Preferred Tg value during use
Rubber more than 20 is butadiene-styrene rubber.
Embodiment 1
This high-stiffness copies each formula of close method encapsulant and proportioning is: fiber 15%, filler 69%, fourth
The nitrile rubber 6% and Tg value rubber 10% more than 20.Wherein, each formula and the proportioning thereof of filler is: silicon ash
Stone 35%, Pulvis Talci 25% and calcium carbonate 40%.
This high-stiffness copies the preparation technology of close method encapsulant: by equal in slurrying ladle mixing to fiber and filler
Even, the most under agitation it is gradually added into the aluminum sulfate of 8%, stir formation mixed liquor A;By butadiene-styrene rubber
Form rubber diluent after being diluted with water to concentration 7%, rubber diluent is added in mixed liquor A mix afterwards
After Jun Yun, adding consumption is that the compounding ingredient of butadiene-styrene rubber 5% stirs formation slurry;Treat fiber and filler
After completing, the sodium hydroxide with 20% or potassium hydroxide solution regulation slurry pH to 7.5, then surf the Net
Form high-stiffness and copy close method encapsulant.
Wherein each formula of compounding ingredient and proportioning thereof are: sulfur 10%, zinc oxide 50%, antioxidant D 20%,
Antioxidant D NP 5%, antioxidant MB 5% and Vulcanization accelerator TMTD 10%;Described compounding ingredient by sulfur,
Zinc oxide, antioxidant D, antioxidant D NP, antioxidant MB and Vulcanization accelerator TMTD mixed grinding are made.
The encapsulant produced embodiment 1 below is tested, and the physical property obtaining result of the test
Enumerate and be shown in Table 1:
Table 1
Embodiment 2
High-stiffness copies each formula of close method encapsulant and proportioning includes: fiber 25%, filler 55%, fourth
Nitrile rubber 12%, the Tg value rubber 8% more than 20.Wherein, each formula and the proportioning thereof of filler is: silicon ash
Stone 42%, Pulvis Talci 28% and calcium carbonate 30%.
This high-stiffness copies the preparation technology of close method encapsulant: by equal in slurrying ladle mixing to fiber and filler
Even, the most under agitation it is gradually added into the aluminum sulfate of 5%, stir formation mixed liquor A;By ABS rubber
Glue forms rubber diluent after being diluted with water to concentration 19%, is added in mixed liquor A by rubber diluent afterwards
After mix homogeneously, adding consumption is that the compounding ingredient of ABS rubber 5% stirs formation slurry;Treat fiber and
After filler has combined, the sodium hydroxide with 20% or potassium hydroxide solution regulation slurry pH to 9, then go up
Net forms high-stiffness and copies close method encapsulant.
Wherein each formula of compounding ingredient and proportioning thereof are: sulfur 10%, zinc oxide 50%, antioxidant D 20%,
Antioxidant D NP 5%, antioxidant MB 5% and Vulcanization accelerator TMTD 10%;Described compounding ingredient by sulfur,
Zinc oxide, antioxidant D, antioxidant D NP, antioxidant MB and Vulcanization accelerator TMTD mixed grinding are made.
The encapsulant produced embodiment 2 below is tested, and the physical property obtaining result of the test
Enumerate and be shown in Table 2:
Table 2
Embodiment 3
High-stiffness copies each formula of close method encapsulant and proportioning includes: fiber 32%, filler 40%, fourth
Nitrile rubber 17%, the Tg value rubber 11% more than 20.Wherein, each formula and the proportioning thereof of filler is: silicon
Lime stone 50%, Pulvis Talci 16% and calcium carbonate 34%.
This high-stiffness copies the preparation technology of close method encapsulant: by equal in slurrying ladle mixing to fiber and filler
Even, the most under agitation it is gradually added into the aluminum sulfate of 10%, stir formation mixed liquor A;By ABS rubber
Glue forms rubber diluent after being diluted with water to concentration 15%, is added in mixed liquor A by rubber diluent afterwards
After mix homogeneously, adding consumption is that the compounding ingredient of ABS rubber 5% stirs formation slurry;Treat fiber and
After filler has combined, the sodium hydroxide with 20% or potassium hydroxide solution regulation slurry pH to 8.4, then
Online forms high-stiffness and copies close method encapsulant.
Wherein each formula of compounding ingredient and proportioning thereof are: sulfur 10%, zinc oxide 50%, antioxidant D 20%,
Antioxidant D NP 5%, antioxidant MB 5% and Vulcanization accelerator TMTD 10%;Described compounding ingredient by sulfur,
Zinc oxide, antioxidant D, antioxidant D NP, antioxidant MB and Vulcanization accelerator TMTD mixed grinding are made.
The encapsulant produced embodiment 3 below is tested, and the physical property obtaining result of the test
Enumerate and be shown in Table 3:
Table 3
Deflection and three embodiments of this programme to encapsulant prepared by formula commonly used in the prior art below
The deflection of product produced contrasts, and is specifically shown in Table 4:
Table 4
Compounding ingredient in this programme can carry out sulfurization to rubber latex, makes rubber latex by the least point
Son is changed into the macromole of 3-D solid structure, and its course of reaction is mainly along with rising and the sulfur of curing temperature
The prolongation of change time, the sulfur in compounding ingredient becomes single sulphur atom under the effect of temperature and activating agent, and
Sulphur atom has stronger oxidisability, and therefore it is very easy to react with the carbon-carbon double bond on rubber molecule,
Under the effect of accelerator, the generation of this reaction can be accelerated, thus linear rubber molecule is connected into three
Tie up cancellated rubber macromolecule, thus be substantially improved every combination property of final products.Its reaction is former
Manage as follows:
In sum, can be drawn by above-mentioned several embodiments, use formula and the preparation method of this programme
The encapsulant deflection of preparation is improved significantly, and the improvement degree of product deflection can be according to stiffening rubber
Actual amount arbitrarily control;While improving product deflection, moreover it is possible to the indexs such as product strength are had
Bigger improvement.
Claims (7)
1. high-stiffness copies close method encapsulant, it is characterised in that each formula of described encapsulant and proportioning thereof
For rubber more than 20 of: fiber 15~35%, nitrile rubber 10~20%, Tg value 5%~15% and filler
40~70%;Wherein, each formula and the proportioning thereof of filler is: wollastonite 35~50%, Pulvis Talci 15~30% and
Calcium carbonate 30~40%.
High-stiffness the most according to claim 1 copies close method encapsulant, it is characterised in that described Tg
The value rubber more than 20 is butadiene-styrene rubber, ABS rubber or polyurethane rubber.
High-stiffness the most according to claim 1 copies close method encapsulant, it is characterised in that described Tg
The value rubber more than 20 is butadiene-styrene rubber.
4. copy close method encapsulant according to the arbitrary described high-stiffness of claim 1-3, it is characterised in that institute
Each formula and the proportioning thereof of stating encapsulant be: fiber 15%, filler 69%, nitrile rubber 6% and Tg value
Rubber 10% more than 20.
5. copy close method encapsulant according to the arbitrary described high-stiffness of claim 1-3, it is characterised in that institute
Each formula and the proportioning thereof of stating encapsulant include: fiber 25%, filler 55%, nitrile rubber 12%, Tg
The value rubber 8% more than 20.
6. the arbitrary described high-stiffness of claim 1-5 copies a preparation technology for close method encapsulant, and it is special
Levy and be, comprise the following steps:
The mix homogeneously in cement slurry preparing barrel by fiber and filler, is the most under agitation gradually added into the sulphuric acid of 5%-10%
Aluminum, stir formation mixed liquor A;
Form rubber diluent after the Tg value rubber more than 20 is diluted with water to concentration 5%-20%, afterwards will
Rubber diluent adds in mixed liquor A after mix homogeneously, and adding consumption is the Tg value rubber 5% more than 20
Compounding ingredient stir formation slurry;
After fiber and filler have combined, the sodium hydroxide with 20% or potassium hydroxide solution regulation slurry pH
To 7.5-9, then online forms high-stiffness and copies close method encapsulant.
High-stiffness the most according to claim 6 copies the preparation technology of close method encapsulant, it is characterised in that
The each formula of described compounding ingredient and proportioning thereof be:
Sulfur 10%, zinc oxide 50%, antioxidant D 20%, antioxidant D NP 5%, antioxidant MB 5%
With Vulcanization accelerator TMTD 10%;Described compounding ingredient by sulfur, zinc oxide, antioxidant D, antioxidant D NP,
Antioxidant MB and Vulcanization accelerator TMTD mixed grinding are made.
Priority Applications (1)
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CN201610141987.8A CN105713261A (en) | 2016-03-11 | 2016-03-11 | High-stiffness hatschek-process sealing material and preparation technology |
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CN201610141987.8A CN105713261A (en) | 2016-03-11 | 2016-03-11 | High-stiffness hatschek-process sealing material and preparation technology |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106243422A (en) * | 2016-08-28 | 2016-12-21 | 肖丽燕 | A kind of oil resistant wear resistant nylon 66 chopped fiber modification strengthens nitrile rubber sealing plate material and preparation method thereof |
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CN1141230A (en) * | 1995-07-25 | 1997-01-29 | 舟山市海山密封材料有限公司 | Non-asbestos expanding type sealing plate and method for making same |
CN101037855A (en) * | 2007-04-03 | 2007-09-19 | 陕西科技大学 | Method for preparation of asbestos-free or non-asbestos latexes sheet |
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2016
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---|---|---|---|---|
CN1141230A (en) * | 1995-07-25 | 1997-01-29 | 舟山市海山密封材料有限公司 | Non-asbestos expanding type sealing plate and method for making same |
CN101037855A (en) * | 2007-04-03 | 2007-09-19 | 陕西科技大学 | Method for preparation of asbestos-free or non-asbestos latexes sheet |
CN101575829A (en) * | 2009-05-22 | 2009-11-11 | 昆明理工大学 | Method for preparing copy sheet used for sealing gasket |
CN102212331A (en) * | 2011-04-06 | 2011-10-12 | 中国制浆造纸研究院 | Asbestos fiber or non-asbestos fiber composite sealing material |
CN104231355A (en) * | 2014-10-11 | 2014-12-24 | 成都俊马密封制品有限公司 | Method for preparing positive ion particle high-performance sealing material |
CN104262711A (en) * | 2014-10-11 | 2015-01-07 | 成都俊马密封制品有限公司 | Cationic particle high-performance seal material |
CN104911948A (en) * | 2015-06-04 | 2015-09-16 | 浙江理工大学 | Preparation technology of vulcanized rubber latex-sealed paperboard |
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Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106243422A (en) * | 2016-08-28 | 2016-12-21 | 肖丽燕 | A kind of oil resistant wear resistant nylon 66 chopped fiber modification strengthens nitrile rubber sealing plate material and preparation method thereof |
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Application publication date: 20160629 |