CN105712121A - A lithium battery diaphragm slitting machine - Google Patents
A lithium battery diaphragm slitting machine Download PDFInfo
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- CN105712121A CN105712121A CN201610146202.6A CN201610146202A CN105712121A CN 105712121 A CN105712121 A CN 105712121A CN 201610146202 A CN201610146202 A CN 201610146202A CN 105712121 A CN105712121 A CN 105712121A
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000007704 transition Effects 0.000 claims abstract description 10
- 230000007547 defect Effects 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims 5
- 239000003292 glue Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 40
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/50—Storage means for webs, tapes, or filamentary material
- B65H2701/51—Cores or reels characterised by the material
- B65H2701/512—Cores or reels characterised by the material moulded
- B65H2701/5122—Plastics
Landscapes
- Cell Separators (AREA)
Abstract
Description
技术领域 technical field
本发明涉及分切机技术领域,尤其涉及一种锂电隔膜分切机。 The invention relates to the technical field of slitters, in particular to a lithium battery diaphragm slitter.
背景技术 Background technique
随着新能源行业快速发展,锂电池隔膜和汽车动力电池隔膜生产需求大,越来越多的厂家使用国产隔膜,锂电池需要的隔膜依电池规格需分切相应的宽度,分切的隔膜有干法膜,湿法膜,陶瓷膜,分切要求速度快,侧面整齐,收卷张力小,隔膜分切机是生产锂电池不可缺少的设备。 With the rapid development of the new energy industry, the production demand for lithium battery separators and automotive power battery separators is large. More and more manufacturers use domestic separators. The separators required for lithium batteries need to be cut into corresponding widths according to the battery specifications. The cut separators are: Dry film, wet film, and ceramic film require fast cutting speed, neat sides, and low winding tension. Diaphragm slitting machines are indispensable equipment for the production of lithium batteries.
目前市场上的隔膜分切机分为两种,一种是进口机械,分切速度快.效果好,价格昂贵,很少有公司愿意购买,另一种是利用包装材料设备改装的,分切效果差,隔膜侧面不齐,张力过大,虽然分切的隔膜之前大致可以满足使用,但目前市场对锂电的容量要求越来越高,所以必须对锂电的生产工序都要严格控制,隔膜分切就是生产锂电材料的源头之一。 At present, there are two types of diaphragm slitters on the market. One is imported machinery with fast cutting speed. The effect is good and the price is expensive. Few companies are willing to buy it. The other is modified by packaging materials and equipment. The effect is poor, the side of the diaphragm is uneven, and the tension is too large. Although the slit diaphragm can be used roughly before, but the current market has higher and higher requirements for the capacity of lithium batteries, so the production process of lithium batteries must be strictly controlled. Cutting is one of the sources for the production of lithium battery materials.
发明内容 Contents of the invention
本发明的目的在于针对现有技术的不足而提供一种锂电隔膜分切机,该锂电隔膜分切机采用收放卷径同步运转,能达到零张力放卷,隔膜收卷稳定,端面整齐,隔膜在放卷过程中有效的释放母卷中的内应力,消除膜表面的皱纹条纹.使分切收卷后隔膜表面更平整,本机械设计中有三种分切结构,分别为划刀正面下刀,划刀反面下刀,圆刀滚切,可以满足客户的不同需求,能过在锂电池行业得到广泛应用。 The purpose of the present invention is to provide a lithium battery diaphragm slitting machine for the deficiencies of the prior art. The lithium battery diaphragm slitting machine adopts the synchronous operation of the rewinding and unwinding diameter, which can achieve zero tension unwinding, stable diaphragm rewinding, and neat end faces. During the unwinding process, the diaphragm effectively releases the internal stress in the parent roll and eliminates the wrinkles and stripes on the surface of the film. It makes the surface of the diaphragm more smooth after slitting and winding. Knife, scratch knife reverse side knife, round knife hobbing, can meet the different needs of customers, and can be widely used in the lithium battery industry.
为达到上述目的,本发明通过以下技术方案来实现。 In order to achieve the above object, the present invention is achieved through the following technical solutions.
一种锂电隔膜分切机,包括有可左右平移的纠边平台机构,纠边平台机构上端装设有气涨轴放卷机构,气涨轴放卷机构右侧上端装设有瑕疵检测平台,瑕疵检测平台右侧下端装设有呈水平布置的过渡机构,过渡机构右端装设有收卷机构,收卷机构包括有收卷机架,收卷机架上端装设有呈水平布置的收卷主辊,收卷主辊左右两侧装设有滑差环锁紧装置,收卷主辊左侧下端装设有隔膜反面划切机构、右侧下端装设有隔膜正面划切机构,隔膜反面划切机构与隔膜正面划切机构下端装设有滚轮主传动机构,隔膜正面划切机构右侧装设有圆刀滚切装置。 A lithium battery diaphragm slitting machine, including an edge correcting platform mechanism that can translate left and right, an air-expanding shaft unwinding mechanism is installed on the upper end of the edge-correcting platform mechanism, and a defect detection platform is installed on the upper right side of the air-expanding shaft unwinding mechanism, The lower end of the right side of the defect detection platform is equipped with a horizontally arranged transition mechanism. The right end of the transition mechanism is equipped with a winding mechanism. The winding mechanism includes a winding frame. The upper end of the winding frame is equipped with a horizontally arranged winding The main roller, the left and right sides of the winding main roller are equipped with slip ring locking devices, the left lower end of the winding main roller is equipped with a diaphragm reverse cutting mechanism, and the right lower end is equipped with a diaphragm front cutting mechanism. The lower end of the scribing mechanism and the diaphragm front scribing mechanism is equipped with a roller main transmission mechanism, and the right side of the diaphragm front scribing mechanism is equipped with a circular knife hobbing device.
其中,所述气涨轴放卷机构装设有左气涨轴及右气涨轴。 Wherein, the inflatable shaft unwinding mechanism is equipped with a left inflatable shaft and a right inflatable shaft.
其中,所述瑕疵检测平台装设有瑕疵检测装置。 Wherein, the defect detection platform is equipped with a defect detection device.
其中,所述收卷机构上端装设有呈水平布置的除静电装置。 Wherein, the upper end of the winding mechanism is equipped with a static elimination device arranged horizontally.
其中,所述滑差环锁紧装置通过独立臂装设于所述收卷机架上端。 Wherein, the slip ring locking device is installed on the upper end of the winding frame through an independent arm.
其中,所述滚轮主传动机构装设有至少五个主动辊。 Wherein, the roller main transmission mechanism is equipped with at least five driving rollers.
其中,所述收卷主辊的材料为三元乙炳胶。 Wherein, the material of the winding main roll is EPDM rubber.
本发明的有益效果为:本发明所述的一种锂电隔膜分切机,包括有可左右平移的纠边平台机构,纠边平台机构上端装设有气涨轴放卷机构,气涨轴放卷机构右侧上端装设有瑕疵检测平台,瑕疵检测平台右侧下端装设有呈水平布置的过渡机构,过渡机构右端装设有收卷机构,收卷机构包括有收卷机架,收卷机架上端装设有呈水平布置的收卷主辊,收卷主辊左右两侧装设有滑差环锁紧装置,收卷主辊左侧下端装设有隔膜反面划切机构、右侧下端装设有隔膜正面划切机构,隔膜反面划切机构与隔膜正面划切机构下端装设有滚轮主传动机构,隔膜正面划切机构右侧装设有圆刀滚切装置。本发明采用收放卷径同步运转,能达到零张力放卷,隔膜收卷稳定,端面整齐,隔膜在放卷过程中有效的释放母卷中的内应力,消除膜表面的皱纹条纹.使分切收卷后隔膜表面更平整,本机械设计中有三种分切结构,分别为划刀正面下刀,划刀反面下刀,圆刀滚切,可以满足客户的不同需求,能过在锂电池行业得到广泛应用。 The beneficial effects of the present invention are as follows: a lithium battery diaphragm slitting machine according to the present invention includes an edge correcting platform mechanism that can translate left and right, the upper end of the edge correcting platform mechanism is equipped with an air-expanding shaft unwinding mechanism, and the air-expanding shaft unwinds The upper end of the right side of the rolling mechanism is equipped with a defect detection platform, and the lower end of the right side of the defect detection platform is equipped with a transition mechanism arranged horizontally. The right end of the transition mechanism is equipped with a winding mechanism. The winding mechanism includes a winding frame. The upper end of the frame is equipped with a horizontally arranged winding main roller, and the left and right sides of the winding main roller are equipped with slip ring locking devices. The lower end is equipped with a diaphragm front cutting mechanism, the diaphragm reverse side cutting mechanism and the diaphragm front cutting mechanism are equipped with a roller main drive mechanism at the lower end, and the right side of the diaphragm front cutting mechanism is equipped with a circular knife rolling cutting device. The invention adopts the synchronous operation of the rewinding and unwinding roll diameter, which can achieve zero tension unwinding, the diaphragm is stable in rewinding, and the end face is neat. After cutting and rewinding, the surface of the diaphragm is smoother. There are three cutting structures in this machine design, namely, the knife is cut from the front side of the knife, the knife is cut from the reverse side of the knife, and the round knife is rolled, which can meet the different needs of customers and can pass through lithium batteries. industry is widely used.
附图说明 Description of drawings
下面利用附图来对本发明进行进一步的说明,但是附图中的实施例不构成对本发明的任何限制。 The present invention will be further described below using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为本发明的另一视角的结构示意图。 Fig. 2 is a structural schematic diagram of another perspective of the present invention.
具体实施方式 detailed description
下面结合具体的实施方式来对本发明进行说明。 The present invention will be described below in conjunction with specific embodiments.
如图1-2所示,一种锂电隔膜分切机,包括有可左右平移的纠边平台机构1,纠边平台机构1上端装设有气涨轴放卷机构2,气涨轴放卷机构2右侧上端装设有瑕疵检测平台3,瑕疵检测平台3右侧下端装设有呈水平布置的过渡机构4,过渡机构4右端装设有收卷机构5,收卷机构5包括有收卷机架51,收卷机架51上端装设有呈水平布置的收卷主辊52,收卷主辊52左右两侧装设有滑差环锁紧装置53,收卷主辊52左侧下端装设有隔膜反面划切机构54、右侧下端装设有隔膜正面划切机构55,隔膜反面划切机构54与隔膜正面划切机构55下端装设有滚轮主传动机构56,隔膜正面划切机构55右侧装设有圆刀滚切装置57。 As shown in Figure 1-2, a lithium battery diaphragm slitting machine includes an edge correction platform mechanism 1 that can translate left and right. The upper end of the edge correction platform mechanism 1 is equipped with an air expansion shaft unwinding mechanism 2. The upper end of the right side of the mechanism 2 is equipped with a defect detection platform 3, and the lower end of the right side of the defect detection platform 3 is equipped with a transition mechanism 4 arranged horizontally. The right end of the transition mechanism 4 is equipped with a winding mechanism 5, and the winding mechanism 5 includes a The winding frame 51, the upper end of the winding frame 51 is equipped with a horizontally arranged winding main roller 52, the left and right sides of the winding main roller 52 are equipped with slip ring locking devices 53, and the left side of the winding main roller 52 The lower end is equipped with a diaphragm reverse cutting mechanism 54, and the right lower end is equipped with a diaphragm front cutting mechanism 55. The right side of the cutting mechanism 55 is equipped with a circular knife hobbing device 57 .
进一步的,所述气涨轴放卷机构2装设有左气涨轴21及右气涨轴22,把膜卷涨紧同心,放卷伺服马达与收卷同步工作。 Further, the inflatable shaft unwinding mechanism 2 is equipped with a left inflatable shaft 21 and a right inflatable shaft 22 to tighten the film roll concentrically, and the unwinding servo motor works synchronously with the winding.
进一步的,所述瑕疵检测平台3装设有瑕疵检测装置31,能在隔膜高速运转时,快速检测隔膜表面有无缺陷,实时辨别结果。 Further, the defect detection platform 3 is equipped with a defect detection device 31, which can quickly detect whether there is a defect on the surface of the diaphragm when the diaphragm is running at high speed, and distinguish the result in real time.
进一步的,所述收卷机构5上端装设有呈水平布置的除静电装置58,可以消除隔膜上的静电。 Further, the upper end of the winding mechanism 5 is equipped with a static elimination device 58 arranged horizontally, which can eliminate static electricity on the diaphragm.
进一步的,所述滑差环锁紧装置53通过独立臂531装设于所述收卷机架51上端,滑差环能将收卷纸筒涨紧,保证在高速运转过程中纸筒不松动,独立臂531的设计原理,收卷张力可以独立受控于独立臂531自身的重量,能够在不拉伸隔膜的前提下提供卷取张力。 Further, the slip ring locking device 53 is installed on the upper end of the winding frame 51 through the independent arm 531, and the slip ring can tighten the winding paper tube to ensure that the paper tube does not loosen during high-speed operation. According to the design principle of the independent arm 531, the winding tension can be independently controlled by the weight of the independent arm 531 itself, and the winding tension can be provided without stretching the diaphragm.
进一步的,所述滚轮主传动机构56装设有至少五个主动辊561,保证隔膜匀速传动。 Further, the roller main transmission mechanism 56 is equipped with at least five driving rollers 561 to ensure the uniform transmission of the diaphragm.
进一步的,所述收卷主辊52的材料为三元乙炳胶,对隔膜有一定的吸附力,有定位隔膜的作用,独立臂531压下,纸筒紧贴大胶辊被动收卷。 Further, the material of the winding main roller 52 is EPDM rubber, which has a certain adsorption force on the diaphragm and has the function of positioning the diaphragm. When the independent arm 531 is pressed down, the paper tube is close to the large rubber roller for passive winding.
需更进一步的解释,本发明采用收放卷径同步运转,能达到零张力放卷,隔膜收卷稳定,端面整齐,隔膜在放卷过程中有效的释放母卷中的内应力,消除膜表面的皱纹条纹.使分切收卷后隔膜表面更平整;本发明设计中有三种分切结构,分别为隔膜反面划切机构54、隔膜正面划切机构55及圆刀滚切装置57,其中隔膜反面划切机构54当陶瓷隔膜分切收卷有方向时,可以从隔膜的反面划切,隔膜正面划切机构55当陶瓷隔膜分切收卷有方向时,可以从隔膜的正面划切,圆刀滚切装置57有上下圆刀,滚动分切,对隔膜分切处没有拉伤,外观良好,可以满足客户的不同需求,能过在锂电池行业得到广泛应用。 Further explanation is needed. The present invention adopts the synchronous operation of the rewinding and unwinding roll diameter, which can achieve zero tension unwinding, stable diaphragm rewinding, and neat end faces. The wrinkle stripes make the surface of the diaphragm more smooth after slitting and winding; there are three kinds of slitting structures in the design of the present invention, which are respectively the reverse side of the diaphragm cutting mechanism 54, the front side of the diaphragm cutting mechanism 55 and the circular knife hobbing device 57, in which the diaphragm Reverse cutting mechanism 54 can cut from the reverse side of the diaphragm when the ceramic diaphragm is slitting and rewinding in a direction. Knife roll cutting device 57 has upper and lower circular knives, rolls and cuts, does not strain the diaphragm cutting place, has a good appearance, can meet the different needs of customers, and can be widely used in the lithium battery industry.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。 The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.
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CN112707200A (en) * | 2020-12-28 | 2021-04-27 | 太仓创晟机械有限公司 | Anti-reverse-rolling automatic central surface cutting machine and working method thereof |
CN114314140A (en) * | 2021-12-30 | 2022-04-12 | 中国科学院宁波材料技术与工程研究所 | A kind of slitting machine and slitting method of carbon fiber prepreg |
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Application publication date: 20160629 |