CN101837903A - Micro-tension rewinding splitting machine - Google Patents
Micro-tension rewinding splitting machine Download PDFInfo
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- CN101837903A CN101837903A CN201010111208A CN201010111208A CN101837903A CN 101837903 A CN101837903 A CN 101837903A CN 201010111208 A CN201010111208 A CN 201010111208A CN 201010111208 A CN201010111208 A CN 201010111208A CN 101837903 A CN101837903 A CN 101837903A
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Abstract
The invention relates to a micro-tension rewinding splitting machine, which comprises a frame, an active unwinding shaft, a splitting mechanism and a winding mechanism. The splitting machine is characterized in that: the active unwinding shaft is connected with an unwinding motor and a brake; a tension micro-metering mechanism is arranged between the active unwinding shaft and the splitting mechanism; a suction fan is arranged below the splitting mechanism; guide rollers are arranged between every two of the active unwinding shaft, the tension micro-metering mechanism, the splitting mechanism and the winding mechanism and are fixed to the frame; and a diameter gauge is arranged over against the active unwinding shaft. Due to the arrangement of the tension micro-metering mechanism, the rotating speed of the unwinding motor and the braking moment of the brake can be sensitively adjusted, so that a novel plastic diaphragm material is always conveyed in an approximately free state; since the suction fan is arranged below the splitting mechanism, offcut produced in a splitting process can be recovered in time without specially arranging an offcut winding mechanism and the cost is saved; and a slip inflatable shaft is arranged in the winding mechanism, so the winding tension can be adjusted and the flatness of the winding roll material is ensured.
Description
Technical field
The invention provides a kind of micro-tension rewinding splitting machine, belong to the cutting and rewinding field of novel plastic diaphragm material.
Background technology
At present, existing cutting and rewinding technology generally all is that existing material is carried out cutting and rewinding, and just highlights the inadaptability of rolling overtension for the novel plastic diaphragm material.Because the novel plastic diaphragm material is extremely tender and lovely, its gauge is very little again, thereby determined the novel plastic diaphragm material unreel, cut, in the whole process of rolling, must remain and part the power mode of operation a little, and existing rewinding divides incision technology can't satisfy the specific (special) requirements of above-mentioned material.
The utility model content
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: the micro-tension rewinding splitting machine that a kind of coil diameter size detection is accurate, cutting and rewinding is effective is provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of micro-tension rewinding splitting machine, comprise frame, active unreeling shaft, cutting mechanism and rolling-up mechanism, it is characterized in that: initiatively connection unreels motor and drg on the unreeling shaft, initiatively be provided with tension force micrometering mechanism between unreeling shaft and the cutting mechanism, the cutting mechanism below is provided with induced draft fan, initiatively unreeling shaft, tension force micrometering mechanism, cutting mechanism, rolling-up mechanism all are provided with guiding roller between any two, guiding roller is fixed on the frame, is provided with caliper over against the active unreeling shaft.
Described tension force micrometering mechanism comprises balance deflector roll, balance oscillating arm and micrometering gear, and the balance oscillating arm two ends connect balance deflector roll and micrometering gear with the form of revolute pair, and the micrometering gear is fixed on the frame by axle, and balance oscillating arm is provided with rotary angle transmitter.The setting of rotary angle transmitter, balance oscillating arm and caliper can the actv. adjustment unreels the lock torque of rotating speed of motor and drg, guarantees that unwinding tension changes in very little scope.
Described cutting mechanism comprises cutter shaft and a plurality of carving knife down, following cutter shaft is regulated turbine by upper slitter and is fixed on the frame, be with a plurality of circular knife molds down on the following cutter shaft, leave the slit between the knife mold under adjacent, the blade of carving knife is over against the slit, and the induced draft fan mouth of cutting mechanism below is over against following cutter shaft.The induced draft fan that following cutter shaft below is provided with can reclaim the rim charge that produces in the cutting process, does not need to carry out rolling with rolling-up mechanism separately, has reduced cost.Deflector roll in the cutting mechanism and carving knife drive by a flat rubber belting, and guarantee that the linear velocity at each position equates, are cutting near under the state of nature thereby realize changeing material.
Described rolling-up mechanism is regulated cylinder, rolling pressure roller and slippage inflatable axle by rolling swing arm, rolling and is formed, rolling swing arm two ends connect guiding roller and rolling pressure roller with the form of revolute pair, the rolling pressure roller is pressed on the slippage inflatable axle, rolling is regulated cylinder one end and is fixed in the rolling swing arm, the other end is captiveed joint with frame, connect winding motor on the slippage inflatable axle, be provided with caliper over against slippage inflatable axle.Caliper can directly be delivered to central control system with detected signal, thereby adjust the rotating speed of winding motor and the air pressure that cylinder is regulated in rolling, make the rolling linear velocity be slightly larger than the branch tangential speed, adjust final rolling tension force by the air pressure of adjusting slippage inflatable axle, thereby guarantee the smooth of rolling coiled strip.
Working process:
Before cutting, the width of the plastic diaphragms of Sheng Chaning as required, the following knife mold of suit corresponding size on following cutter shaft, adjust fixedly carving knife, the plastic diaphragms that needs are cut is connected in tension force micrometering mechanism, cutting mechanism and the rolling-up mechanism in turn afterwards, startup unreels motor and winding motor, and whole micro-tension rewinding splitting machine is started working.In the process of unreeling, when unwinding tension is a bit larger tham or during less than setting value, balance oscillating arm can swing, thereby realize preliminary adjustment to tension variation, and the drive rotary angle transmitter rotates when adjusting, rotary angle transmitter in time flows to central control system with turn signal, central control system is adjusted the lock torque that unreels rotating speed of motor and drg delicately according to the data that tension force micrometering mechanism provides, thereby guarantee that unwinding tension changes in very little scope, through cutting mechanism barrier film is cut then, and distinguish the barrier film of rolling corresponding size by rolling-up mechanism; During rolling, central control system is directly adjusted the rotating speed of winding motor and the air pressure that cylinder is regulated in rolling according to minute tangential speed and the detected rolling coil diameter of caliper signal, make the rolling linear velocity be slightly larger than the branch tangential speed, the rolling and the linear differential of cutting are undertaken comprehensively by the slippage of slippage inflatable axle, can adjust final rolling tension force by the air pressure of adjusting slippage inflatable axle, thereby guarantee the smooth of rolling coiled strip.
The beneficial effect that the present invention had is: provide a kind of and unreeling, cut, remaining the rewinding cutting machine that parts the power mode of operation a little in the whole process of rolling, by tension force micrometering mechanism is set, can adjust the lock torque that unreels rotating speed of motor and drg delicately, thereby the novel plastic diaphragm material is carried under an approximate free state all the time; By under the cutter shaft induced draft fan being set down, the rim charge that produces in the cutting process can in time be reclaimed, and does not need to be provided with especially the rim charge winder structure, has saved cost; The setting of slippage inflatable axle can be adjusted rolling tension force in the rolling-up mechanism, guarantees the smooth of rolling coiled strip.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the front view that is set with down the following cutter shaft of knife mold;
Fig. 3 is the left view that is set with down the following cutter shaft of knife mold.
Wherein: 1, frame; 2, active unreeling shaft; 3, induced draft fan; 4, guiding roller; 5, caliper; 6, balance deflector roll; 7, balance oscillating arm; 8, micrometering gear; 9, rotary angle transmitter; 10, micrometering gear wheel shaft; 11, following cutter shaft; 12, carving knife; 13, upper slitter is regulated turbine; 14, following knife mold; 15, slit; 16, rolling swing arm; 17, cylinder is regulated in rolling; 18, rolling pressure roller; 19, slippage inflatable axle.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are described further:
As shown in Figure 1, a kind of micro-tension rewinding splitting machine, solid line is a working state schematic representation of the present invention, dotted line is the structural representation of the present invention when static, comprise frame 1, active unreeling shaft 2, cutting mechanism and rolling-up mechanism, initiatively connection unreels motor and drg on the unreeling shaft 2, is provided with caliper 5 over against active unreeling shaft 2, initiatively is provided with tension force micrometering mechanism between unreeling shaft 2 and the cutting mechanism.Initiatively unreeling shaft 2, tension force micrometering mechanism, cutting mechanism, rolling-up mechanism all are provided with the guiding roller 4 that is fixed on the frame 1 between any two.Tension force micrometering mechanism comprises balance deflector roll 6, balance oscillating arm 7 and micrometering gear 8, balance oscillating arm 7 two ends connect balance deflector roll 6 and micrometering gear 8 with the form of revolute pair, micrometering gear 8 is fixed on the frame 1 by micrometering gear wheel shaft 10, and balance oscillating arm 7 is provided with rotary angle transmitter 9.Cutting mechanism comprises cutter shaft 11 and a plurality of carving knife 12 down, following cutter shaft 11 is regulated turbine 13 by upper slitter and is fixed on the frame 1, be with a plurality of circular knife molds 14 down on the following cutter shaft 11, leave slit 15 between the knife mold 14 under adjacent, the blade of carving knife 12 is over against the slit 15, following cutter shaft 11 below correspondences are provided with induced draft fan 3, and the concrete structure of following cutter shaft 11 that is with down knife mold 14 is shown in Fig. 2,3.Rolling-up mechanism comprises rolling swing arm 16, rolling adjusting cylinder 17, rolling pressure roller 18 and slippage inflatable axle 19, rolling swing arm 16 two ends connect guiding roller 4 and rolling pressure roller 18 with the form of revolute pair, rolling pressure roller 18 is pressed on the slippage inflatable axle 19, rolling is regulated cylinder 17 1 ends and is fixed in the rolling swing arm 16, the other end is captiveed joint with frame 1, connect winding motor on the slippage inflatable axle 19, be provided with caliper 5 over against slippage inflatable axle 19.
Working process:
Before cutting, the width of the plastic diaphragms of Sheng Chaning as required, the following knife mold 14 of suit corresponding size on following cutter shaft 11, adjust fixedly carving knife 12, the plastic diaphragms that needs are cut is connected on tension force micrometering mechanism, cutting mechanism and the rolling-up mechanism in turn afterwards, startup unreels motor and winding motor, and whole micro-tension rewinding splitting machine is started working.In the process of unreeling, when unwinding tension is a bit larger tham or during less than setting value, balance oscillating arm 7 can swing, thereby realize preliminary adjustment to tension variation, and drive rotary angle transmitter 9 rotates when adjusting, rotary angle transmitter 9 in time flows to central control system with turn signal, central control system is adjusted the lock torque that unreels rotating speed of motor and drg delicately according to the data that tension force micrometering mechanism provides, thereby guarantee that unwinding tension changes in very little scope, through cutting mechanism barrier film is cut then, and distinguish the barrier film of rolling corresponding size by rolling-up mechanism; During rolling, central control system is directly adjusted the rotating speed of winding motor and the air pressure that cylinder 17 is regulated in rolling according to minute tangential speed and caliper 7 detected rolling coil diameter signals, make the rolling linear velocity be slightly larger than the branch tangential speed, the rolling and the linear differential of cutting are undertaken comprehensively by the slippage of slippage inflatable axle 19, can adjust final rolling tension force by the air pressure of adjusting slippage inflatable axle 19, thereby guarantee the smooth of rolling coiled strip.
Claims (4)
1. micro-tension rewinding splitting machine, comprise frame (1), active unreeling shaft (2), cutting mechanism and rolling-up mechanism, it is characterized in that: initiatively unreeling shaft (2) is gone up to connect and is unreeled motor and drg, initiatively be provided with tension force micrometering mechanism between unreeling shaft (2) and the cutting mechanism, the cutting mechanism below is provided with induced draft fan (3), initiatively unreeling shaft (2), tension force micrometering mechanism, cutting mechanism, rolling-up mechanism all are provided with guiding roller (4) between any two, guiding roller (4) is fixed on the frame (1), is provided with caliper (5) over against active unreeling shaft (2).
2. a kind of micro-tension rewinding splitting machine according to claim 1, it is characterized in that: described tension force micrometering mechanism comprises balance deflector roll (6), balance oscillating arm (7) and micrometering gear (8), balance oscillating arm (7) two ends connect balance deflector roll (6) and micrometering gear (8) with the form of revolute pair, micrometering gear (8) is fixed on the frame (1) by micrometering gear wheel shaft (10), and balance oscillating arm (7) is provided with rotary angle transmitter (9).
3. a kind of micro-tension rewinding splitting machine according to claim 1, it is characterized in that: described cutting mechanism comprises cutter shaft (11) and a plurality of carving knife (12) down, following cutter shaft (11) is regulated turbine (13) by upper slitter and is fixed on the frame (1), be with a plurality of circular knife molds (14) down on the following cutter shaft (11), leave slit (15) between the knife mold (14) under adjacent, the blade of carving knife (12) is over against the slit (15), and the induced draft fan (3) of cutting mechanism below is over against following cutter shaft (11).
4. a kind of micro-tension rewinding splitting machine according to claim 1, it is characterized in that: described rolling-up mechanism is by rolling swing arm (16), cylinder (17) is regulated in rolling, rolling pressure roller (18) and slippage inflatable axle (19) are formed, rolling swing arm (16) two ends connect guiding roller (4) and rolling pressure roller (18) with the form of revolute pair, rolling pressure roller (18) is pressed on the slippage inflatable axle (19), rolling is regulated cylinder (17) one ends and is fixed in the rolling swing arm (16), the other end is captiveed joint with frame (1), slippage inflatable axle (19) is gone up and is connected winding motor, is provided with caliper (5) over against slippage inflatable axle (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010111208A CN101837903A (en) | 2010-02-09 | 2010-02-09 | Micro-tension rewinding splitting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010111208A CN101837903A (en) | 2010-02-09 | 2010-02-09 | Micro-tension rewinding splitting machine |
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| CN101837903A true CN101837903A (en) | 2010-09-22 |
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| CN201010111208A Pending CN101837903A (en) | 2010-02-09 | 2010-02-09 | Micro-tension rewinding splitting machine |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104891234A (en) * | 2015-05-22 | 2015-09-09 | 南京嘉旭机械制造有限公司 | Gantry type rewinding machine for film |
| CN104891248A (en) * | 2015-05-22 | 2015-09-09 | 南京嘉旭机械制造有限公司 | Gantry type large-diameter paper dividing and cutting machine |
| CN105197654A (en) * | 2014-06-19 | 2015-12-30 | 上海紫东薄膜材料股份有限公司 | Thin film dividing and cutting machine with efficient static electricity removing function |
| CN105600550A (en) * | 2016-01-30 | 2016-05-25 | 宁波太平洋包装带有限公司 | Package belt constant tension coiling machine |
| CN106429565A (en) * | 2016-10-13 | 2017-02-22 | 东莞市鸿亿导热材料有限公司 | Coiled material re-reeling machine |
| CN106426398A (en) * | 2016-11-02 | 2017-02-22 | 上海宝钢工业有限公司 | Production system for hollow plastic angle bead |
| CN106904469A (en) * | 2017-04-26 | 2017-06-30 | 陈钦旺 | Rewinding machine air roll automatic balancing arrangement |
| CN106966221A (en) * | 2017-04-20 | 2017-07-21 | 苏州艾泰普机械有限公司 | A kind of correction tape banding machine |
| CN107472975A (en) * | 2017-08-08 | 2017-12-15 | 深圳市佳得设备科技有限公司 | A kind of barrier film cutting machine |
| CN108946260A (en) * | 2018-08-03 | 2018-12-07 | 湖州南浔润欣纺织有限责任公司 | A kind of cloth coiler |
| CN109436885A (en) * | 2018-12-24 | 2019-03-08 | 天津市源峰通达科技有限公司 | A kind of winding device suitable for galvanized steel strip cutting machine |
| CN109969848A (en) * | 2019-03-06 | 2019-07-05 | 苏州市乾丰造纸机械制造有限公司 | Double-layer multifunctional bobbin cutter |
| CN110421952A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of graphene heating film flat rubber belting compounding machine and its processing method |
| CN112374258A (en) * | 2020-11-30 | 2021-02-19 | 温州质为机械有限公司 | Novel splitting machine |
| CN112660885A (en) * | 2020-12-07 | 2021-04-16 | 骏业塑胶（深圳）有限公司 | Film slitting and winding machine |
| CN116969228A (en) * | 2023-09-20 | 2023-10-31 | 潍坊市农业科学院(山东省农业科学院潍坊市分院) | Automatic crop wrapping roll and manufacturing equipment thereof |
| CN117383332A (en) * | 2023-12-12 | 2024-01-12 | 松嘉（泉州）机械有限公司 | Traction wheel structure |
-
2010
- 2010-02-09 CN CN201010111208A patent/CN101837903A/en active Pending
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105197654A (en) * | 2014-06-19 | 2015-12-30 | 上海紫东薄膜材料股份有限公司 | Thin film dividing and cutting machine with efficient static electricity removing function |
| CN104891234A (en) * | 2015-05-22 | 2015-09-09 | 南京嘉旭机械制造有限公司 | Gantry type rewinding machine for film |
| CN104891248A (en) * | 2015-05-22 | 2015-09-09 | 南京嘉旭机械制造有限公司 | Gantry type large-diameter paper dividing and cutting machine |
| CN104891248B (en) * | 2015-05-22 | 2017-01-04 | 南京嘉旭机械制造股份有限公司 | Planer-type major diameter slitting paper machine |
| CN105600550A (en) * | 2016-01-30 | 2016-05-25 | 宁波太平洋包装带有限公司 | Package belt constant tension coiling machine |
| CN106429565A (en) * | 2016-10-13 | 2017-02-22 | 东莞市鸿亿导热材料有限公司 | Coiled material re-reeling machine |
| CN106426398A (en) * | 2016-11-02 | 2017-02-22 | 上海宝钢工业有限公司 | Production system for hollow plastic angle bead |
| CN106966221A (en) * | 2017-04-20 | 2017-07-21 | 苏州艾泰普机械有限公司 | A kind of correction tape banding machine |
| CN106904469A (en) * | 2017-04-26 | 2017-06-30 | 陈钦旺 | Rewinding machine air roll automatic balancing arrangement |
| CN107472975A (en) * | 2017-08-08 | 2017-12-15 | 深圳市佳得设备科技有限公司 | A kind of barrier film cutting machine |
| CN108946260A (en) * | 2018-08-03 | 2018-12-07 | 湖州南浔润欣纺织有限责任公司 | A kind of cloth coiler |
| CN109436885A (en) * | 2018-12-24 | 2019-03-08 | 天津市源峰通达科技有限公司 | A kind of winding device suitable for galvanized steel strip cutting machine |
| CN109969848A (en) * | 2019-03-06 | 2019-07-05 | 苏州市乾丰造纸机械制造有限公司 | Double-layer multifunctional bobbin cutter |
| CN110421952A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of graphene heating film flat rubber belting compounding machine and its processing method |
| CN112374258A (en) * | 2020-11-30 | 2021-02-19 | 温州质为机械有限公司 | Novel splitting machine |
| CN112660885A (en) * | 2020-12-07 | 2021-04-16 | 骏业塑胶（深圳）有限公司 | Film slitting and winding machine |
| CN116969228A (en) * | 2023-09-20 | 2023-10-31 | 潍坊市农业科学院(山东省农业科学院潍坊市分院) | Automatic crop wrapping roll and manufacturing equipment thereof |
| CN116969228B (en) * | 2023-09-20 | 2023-12-08 | 潍坊市农业科学院(山东省农业科学院潍坊市分院) | Automatic crop wrapping roll and manufacturing equipment thereof |
| CN117383332A (en) * | 2023-12-12 | 2024-01-12 | 松嘉（泉州）机械有限公司 | Traction wheel structure |
| CN117383332B (en) * | 2023-12-12 | 2024-03-01 | 松嘉（泉州）机械有限公司 | Traction wheel structure |
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Application publication date: 20100922 |