CN105700165B - 3D gratings align laminating apparatus and method - Google Patents

3D gratings align laminating apparatus and method Download PDF

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Publication number
CN105700165B
CN105700165B CN201610286108.0A CN201610286108A CN105700165B CN 105700165 B CN105700165 B CN 105700165B CN 201610286108 A CN201610286108 A CN 201610286108A CN 105700165 B CN105700165 B CN 105700165B
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liquid crystal
crystal displays
lenticulation
half tone
gratings
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CN105700165A (en
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顾开宇
王华波
孙莹
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Ningbo Regent Polytron Technologies Inc
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Ningbo Regent Polytron Technologies Inc
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/20Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
    • G02B30/26Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type
    • G02B30/27Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving lenticular arrays

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

3D gratings align laminating apparatus and method, belong to 3D display technical field, and the present invention is to solve the problems, such as that existing grating coating technique aligning accuracy is low, efficiency is low, cost of labor is high, material cost is high.The present invention program:The LCM modules side of 2D liquid crystal displays is adsorbed on acrylic vacuum absorbing platform, the focal glass plate substrate-side coated optical glue of 2D liquid crystal displays, and downwards;It is provided with support grating half tone immediately below acrylic vacuum absorbing platform, the online support lenticulation among support grating half tone;Light source is through fitting part align output 2D liquid crystal displays and lenticulation to bit image, and this is collected processing unit to bit image and receives and show, according to the set alignment to be reached adjustment support grating half tone position;In the case where alignment determines, 2D liquid crystal displays and lenticulation are fit together across net below support grating half tone using fit body, from midpoint, both sides are bonded to the left and right for fitting track.

Description

3D gratings align laminating apparatus and method
Technical field
The invention belongs to 3D display technical field.
Background technology
Bore hole 3D development, having broken away from traditional timesharing, color separation, light splitting etc. needs just watch 3D to imitate by auxiliary equipment The constraint of fruit, improve the free degree of viewing, comfort level and widened with field and received significant attention.
Bore hole 3D display can be divided into two kinds of mainstream technologys of Lenticular screen and slit grating.Lenticular screen technology is former Reason:Prior art is usually to be coupled to form by the column convex lens array and 2D display precisions of periodic arrangement.Such as Fig. 1 institutes Show, its structure by Lenticular screen film 6, focal glass plate substrate 5, the first glass substrate 1, the second glass substrate 2, backlight 7 and The liquid crystal layer 3 being clipped between first substrate 1 and second substrate 2 forms, while in the first glass substrate 1 and the second glass substrate 2 On post polaroid 4, the Lenticular screen film of periodic arrangement is attached on focal glass plate substrate 5 by the way of outer patch.Wherein Lenticular screen is divided using anaclasis principle, the right and left eyes of beholder is watched different anaglyphs, so as to produce Raw stereoeffect.
Slit grating technology can be divided into fixed slit grating and liquid crystal slit grating.It is narrow to be illustrated in figure 2 forward type Grating is stitched, its structure is outer patch on the Polarizer 4 on the first glass substrate 1 by printing opacity, lighttight slice periodic arrangement Slit grating 8.Wherein, forward type slit grating blocks principle using light and is divided, and parity column sub-pixel is shown respectively Left and right anaglyph.Liquid crystal slit grating is illustrated in figure 3, its structure is that a TN boxes are further added by liquid crystal display panel, should Liquid crystal light valve is etched with the ITO pattern of slit design, for driving liquid crystal to reach into disparity barrier the effect of barrier grating.Diagram Black grating be ITO electrode bar.
Usually, the primary optics that fixed slit grating and Lenticular screen are realized as bore hole 3D, technology hair Open up comparative maturity.Either slit grating or the Lenticular screen required precision during fitting is high, particularly Grating Film with During transparency carrier fitting, the quality of fitting directly influences the 3D display performance and effect of 3D display product.
At present, because the limitation of equipment, existing grating fitting only rely on some traditional simple machines such as cold paperhanging machine, heat Mounting machine and laminating machine etc., this equipment can be only done simple joint movement, the problem of more be present:(1) aligning accuracy is low, complete Judge bonding position by human eye entirely, and manually carry out adjusting position so that Anawgy accuracy can not be guaranteed;(2) Be bonded it is bad cannot control completely, bubble is such as bonded, interior dirt is bad effectively to control, for large-sized Grating Film For, easily cause the waste of material, cost is high and difficulty of doing over again is big;(3) whole process is completely dependent on manually, to artificial skill Energy qualification dependence is strong, and human input is big and cost increases.
The content of the invention
The invention aims to solve, existing grating coating technique aligning accuracy is low, efficiency is low, cost of labor is high, material The problem of cost is high, there is provided a kind of 3D gratings contraposition laminating apparatus and method.
3D gratings of the present invention align laminating apparatus, including acrylic vacuum absorbing platform, support grating half tone, fitting Mechanism and acquisition process unit;
Fitting part to be aligned includes 2D liquid crystal displays and lenticulation two parts, and 2D liquid crystal displays are by LCM modules and focal glass plate Substrate is fit together composition, and the LCM modules side of 2D liquid crystal displays is adsorbed on acrylic vacuum absorbing platform, Jiao of 2D liquid crystal displays Away from glass substrate side coated optical glue;The focal glass plate substrate side surfaces of 2D liquid crystal displays are downwards;
It is provided with support grating half tone immediately below acrylic vacuum absorbing platform, online among support grating half tone is held Hold in the palm lenticulation;
Light beam that acrylic vacuum absorbing platform is sent exports 2D liquid crystal displays and lenticulation through fitting part align To bit image, this is collected processing unit to bit image and receives and show, support is adjusted according to the set alignment to be reached Grating half tone position, and then adjust the alignment of 2D liquid crystal displays and lenticulation;
In the case where the alignment of 2D liquid crystal displays and lenticulation determines, using fit body from support grating half tone Lower section fits together 2D liquid crystal displays and lenticulation across net, and from midpoint, both sides are bonded to the left and right for fitting track.
3D gratings contraposition applying method comprises the following steps:
Step 1: the optics board component upper surface that 2D liquid crystal displays are placed in above acrylic vacuum absorbing platform, is vacuumized, 180 ° are overturn in focal glass plate substrate surface coated optical glue, then by acrylic vacuum absorbing platform, applies focal glass plate substrate Cloth optics glue surface is down;
Step 2: the light of light emitting diode enters optics cavity, the light upwardly propagated in the optical cavity is by positioned at top Reflecting plate, micro-optical reflective particle be reflected towards down, light is transferred to diffuser plate, quilt from the reflecting plate of transparent acrylic material Homogenization, atomization after light equably projected from diffuser plate in No.1 prism plate and No. two prism plates, as light source to Lower transmitting,
Step 3: the light beam that light source described in step 2 is sent is through fitting part to be aligned output 2D liquid crystal displays and lenticulation To bit image, this is gathered by CCD camera lenses to bit image, sent to computer terminal main frame, and shows over the display, according to will The set alignment reached adjusts four adjusting rods, to adjust the XY coordinate positions of support grating half tone, and then changes 2D The alignment of liquid crystal display and lenticulation, until the alignment of 2D liquid crystal displays and lenticulation reaches set alignment;
Step 4: the centre position that roller is first driven to immediately below 3D grating supporting regions along X-direction, then upwards along Y-axis Direction is driven, and roller is by pneumatic pressure valve come to control fitting gap and roller and 3D grating supporting regions contact point be screen frame interposition Put a little, to ensure that lenticulation centre position touches on the focal glass plate substrate for scribbling optical cement at first;Be bonded track be from It is middle to be bonded toward both sides;
Step 5: resolidification after product overturns 180 ° after fitting, completes the contraposition fitting of 3D gratings.
Advantages of the present invention:By the good acrylic material backlight of translucency provide backlight needed for LCM modules and Transmitted using the half tone of low mesh number to carry 3D Grating Films and image is picked up by CCD camera lenses to terminal, then pass through end Hold composite software to finely tune half tone deviation post, completed finally by roller fitting, the device is not by LCM module sizes Limitation, it is easy to accomplish, more conform to production requirement, automaticity is higher, the precision of fitting is high, efficiency high and product it is good Rate is high, directly saves material, cost of labor.
Brief description of the drawings
Fig. 1 is the structural representation of existing Lenticular screen;
Fig. 2 is the structural representation of existing forward type slit grating;
Fig. 3 is the structural representation of available liquid crystal slit grating;
Fig. 4 is the structural representation of 3D gratings contraposition laminating apparatus of the present invention;
Fig. 5 is Fig. 4 A-A sectional views;
Fig. 6 is Fig. 4 B-B sectional views;
Fig. 7 is screen structure schematic diagram;
Fig. 8 is enlarged drawing at C in Fig. 4;
Fig. 9 is roller joint movement schematic diagram.
Embodiment
Embodiment one:Illustrate present embodiment with reference to Fig. 4 to Fig. 9,3D gratings pair described in present embodiment Position laminating apparatus, including acrylic vacuum absorbing platform 1, support grating half tone 2, fit body 3 and acquisition process unit 4;
Fitting part 5 to be aligned includes 2D liquid crystal displays and the two parts of lenticulation 111, and 2D liquid crystal displays are by LCM modules 109 and Jiao Fit together composition away from glass substrate 110, the side of LCM modules 109 of 2D liquid crystal displays is adsorbed in acrylic vacuum absorbing platform 1 On, the side coated optical glue of focal glass plate substrate 110 of 2D liquid crystal displays;The side of focal glass plate substrate 110 of 2D liquid crystal displays is downwards;
The underface of acrylic vacuum absorbing platform 1 is provided with support grating half tone 2, the net of the centre of support grating half tone 2 Upper support lenticulation 111;
The light beam that acrylic vacuum absorbing platform 1 is sent is through fitting part 5 to be aligned output 2D liquid crystal displays and lenticulation 111 to bit image, this is collected processing unit 4 to bit image and receives and show, is adjusted according to the set alignment to be reached The whole position of support grating half tone 2, and then adjust the alignment of 2D liquid crystal displays and lenticulation 111;
In the case where the alignment of 2D liquid crystal displays and lenticulation 111 determines, using fit body 3 from support grating The lower section of half tone 2 fits together 2D liquid crystal displays and lenticulation 111 across net, and from midpoint, both sides are pasted to the left and right for fitting track Close.
LCM modules (LCD Module) are LCD display modules, Liquid Crystal Module, are referred to liquid crystal display device, connector, The component that the peripheral circuit such as control and driving, PCB, backlight, structural member etc. are assembled together.
Acrylic vacuum absorbing platform 1 include the bar type convex lens 103, two of reflecting plate 101, two light emitting diode 104, Two light source reflecting housings 105 and optical sheet component palette;Optics board component sets gradually diffuser plate 106, No.1 prism from inside to outside Plate 107 and No. two prism plates 108, multiple vacuum absorption holes 201 are uniformly arranged on optics board component;
Reflecting plate 101 and optics board component be arranged in parallel up and down, are total to two light source reflecting housings 105 being symmetrical set With closing optics cavity is formed, multiple micro-optical reflective particles 102 are accommodated in cavity;
The opening of light source reflecting housing 105 sets convex lens 103, and hair is set between light source reflecting housing 105 and convex lens 103 Optical diode 104.
The cross section of convex lens 103 is semicircle, and the semicircle is being circular arc towards the one side of optics cavity, towards light-emitting diodes The one side of pipe 104 is plane, convex lens 103 by sticker be fixed on the bottom surfaces of reflecting plate 101 and the upper side of diffuser plate 106 it Between.
Support grating half tone 2 includes adjusting rod 112, selvage frame 113, non-bearing area 301 and 3D gratings supporting region 302, net Region is divided into the 3D gratings supporting region 302 in outer peripheral non-bearing area 301 and intermediate region between the frame of frame 113, and 3D gratings are held Carry area 302 and be used for support lenticulation 111;3D gratings supporting region 302 is formed using white Nylon screen knitting;
The opposite side of X-axis two of selvage frame 113 sets two adjusting rods 112, and the opposite side of Y-axis two sets two adjusting rods, for adjusting The XY coordinate positions of whole support grating half tone 2.
Support grating half tone 2 is adjusted by adjusting rod 112 around;3D gratings supporting region 302 is using low mesh number Nylon mesh and carrying lenticulation 111 for white portion, non-bearing area 201 it is light tight.Usually, described translucency is good Good white portion is bigger than 3D film sizes.
Fit body 3 includes X-axis transmission device 114, Y-axis driving device 115 and roller 116;
Roller 116 is driven by X-axis transmission device 114 and adjusts its X-axis coordinate position below support grating half tone 2;Roller 116 drive its Y-axis coordinate position below support grating half tone 2 of adjustment by Y-axis driving device 115, and the axial direction of roller 116 is Y Axle, the rotating direction of roller 116 is along X-axis.
Acquisition process unit 4 includes CCD camera lenses 117, computer terminal main frame 118 and display 119;CCD camera lenses 117 gather 2D liquid crystal displays and lenticulation 111 to bit image, and be sent to computer terminal main frame 118, the image shows on display 119 Show, in this, as the foundation of adjustment support grating half tone 2 position.
The pickup of CCD camera lenses 117 passes through the image of lenticulation 111 after lighting backlight and LCM modules 109, and passes through data Transmit to computer terminal main frame 118, computer terminal main frame 118 shows red green pattern and red green point by image synthesizing software Boundary line is grating angle line 120, and the fixed grating angle, θ standard line of demarcation of the line of demarcation and computer photograph carries out automatic Match somebody with somebody, realized in matching process by adjusting rod 112, selvage frame 113 is pressed by cylinder after contraposition is good, to prevent from shifting.
After completing above step, roller 116 first drives to the interposition of the underface of 3D gratings supporting region 302 along X-direction Put, then be driven upwards along Y direction, roller 116 controls fitting gap and roller 116 and 3D gratings carry by pneumatic pressure valve The contact point of area 302 is screen frame intermediate position points, and Jiao of optical cement is scribbled to ensure that the centre position of lenticulation 111 touches at first Away from glass substrate 110;It is to be bonded from middle toward both sides to be bonded track.
Embodiment two:Illustrate present embodiment with reference to Fig. 4 to Fig. 9,3D gratings pair described in present embodiment Position applying method, this method are that 3D gratings contraposition laminating apparatus is realized according to claim 5, it is characterised in that the party Method comprises the following steps:
Step 1: 2D liquid crystal displays to be placed in the optics board component upper surface of the top of acrylic vacuum absorbing platform 1, take out true Sky, 180 ° are overturn in the surface coated optical glue of focal glass plate substrate 110, then by acrylic vacuum absorbing platform 1, makes focal glass plate The coated optical glue surface of substrate 110 is down;
Step 2: the light of light emitting diode 104 enters optics cavity, the light upwardly propagated in the optical cavity is by positioned at top Reflecting plate 101, the micro-optical reflective particle 102 in portion are reflected towards down, and light transmits from the reflecting plate 101 of transparent acrylic material To diffuser plate 106, be homogenized, be atomized after light equably project No.1 prism plate 107 and No. two from diffuser plate 106 In prism plate 108, launch downwards as light source,
Step 3: the light beam that light source described in step 2 is sent is through fitting part 5 to be aligned output 2D liquid crystal displays and lens light Grid 111 to bit image, this is gathered by CCD camera lenses 117 to bit image, sent to computer terminal main frame 118, and in display Shown on 119, four adjusting rods 112 are adjusted according to the set alignment to be reached, to adjust the XY of support grating half tone 2 Coordinate position, and then change the alignment of 2D liquid crystal displays and lenticulation 111, until 2D liquid crystal displays and lenticulation 111 Alignment reaches set alignment;
Step 4: the centre position that roller 116 is first driven to immediately below 3D gratings supporting region 302 along X-direction, then upwards Be driven along Y direction, roller 116 by pneumatic pressure valve come control fitting gap and roller 116 contacted with 3D gratings supporting region 302 Point is screen frame intermediate position points, and the focal glass plate base of optical cement is scribbled to ensure that the centre position of lenticulation 111 touches at first On plate 110;It is to be bonded from middle toward both sides to be bonded track.
Step 5: resolidification after product overturns 180 ° after fitting, completes the contraposition fitting of 3D gratings.

Claims (4)

1. 3D gratings align laminating apparatus, it is characterised in that including acrylic vacuum absorbing platform (1), support grating half tone (2), fit body (3) and acquisition process unit (4);
Fitting part (5) to be aligned includes 2D liquid crystal displays and lenticulation (111) two parts, 2D liquid crystal displays by LCM modules (109) and Focal glass plate substrate (110) is fit together composition, and LCM modules (109) side of 2D liquid crystal displays is adsorbed in acrylic vacuum suction On platform (1), focal glass plate substrate (110) side coated optical glue of 2D liquid crystal displays;The focal glass plate substrate (110) of 2D liquid crystal displays Side is downwards;
Support grating half tone (2) is provided with immediately below acrylic vacuum absorbing platform (1), support grating half tone (2) centre Online support lenticulation (111);
The light beam that acrylic vacuum absorbing platform (1) is sent is through fitting part to be aligned (5) output 2D liquid crystal displays and lenticulation (111) to bit image, this is collected processing unit (4) to bit image and receives and show, is closed according to the set contraposition to be reached System's adjustment support grating half tone (2) position, and then adjust the alignment of 2D liquid crystal displays and lenticulation (111);
Support grating half tone (2) includes adjusting rod (112), selvage frame (113), non-bearing area (301) and 3D grating supporting regions (302), region is divided into the 3D grating supporting regions of outer peripheral non-bearing area (301) and intermediate region between the frame of selvage frame (113) (302), 3D gratings supporting region (302) is used for support lenticulation (111);3D gratings supporting region (302) uses white Nylon silk Net braiding is formed;
The opposite side of X-axis two of selvage frame (113) sets two adjusting rods (112), and the opposite side of Y-axis two sets two adjusting rods, for adjusting The XY coordinate positions of whole support grating half tone (2);
In the case where the alignment of 2D liquid crystal displays and lenticulation (111) determines, using fit body (3) from support grating 2D liquid crystal displays and lenticulation (111) are fit together across net below half tone (2), fitting track is from midpoint both sides to the left and right Fitting;
Fit body (3) includes X-axis transmission device (114), Y-axis driving device (115) and roller (116);
Roller (116) is by its X-axis coordinate position below support grating half tone (2) of X-axis transmission device (114) driving adjustment;Rolling (116) are taken turns by Y-axis driving device (115) driving adjustment its Y-axis coordinate position, roller (116) below support grating half tone (2) Axial direction be Y-axis, the rotating direction of roller (116) is along X-axis.
2. 3D gratings contraposition laminating apparatus according to claim 1, it is characterised in that acrylic vacuum absorbing platform (1) wraps Include reflecting plate (101), two bar type convex lens (103), two light emitting diodes (104), two light source reflecting housings (105) and light Learn board component plate;Optics board component sets gradually diffuser plate (106), No.1 prism plate (107) and No. two prism plates from inside to outside (108) multiple vacuum absorption holes (201), are uniformly arranged on optics board component;
Reflecting plate (101) and optics board component be arranged in parallel up and down, are total to two light source reflecting housings (105) being symmetrical set With closing optics cavity is formed, multiple micro-optical reflective particles (102) are accommodated in cavity;
The opening of light source reflecting housing (105) sets convex lens (103), is set between light source reflecting housing (105) and convex lens (103) Put light emitting diode (104).
3. 3D gratings contraposition laminating apparatus according to claim 2, it is characterised in that acquisition process unit (4) includes CCD mirrors Head (117), computer terminal main frame (118) and display (119);CCD camera lenses (117) gather 2D liquid crystal displays and lenticulation (111) to bit image, and be sent to computer terminal main frame (118), the image is shown on display (119), in this, as Adjust the foundation of support grating half tone (2) position.
4. 3D gratings align applying method, this method is that 3D gratings contraposition laminating apparatus is realized according to claim 3, Characterized in that, this method comprises the following steps:
Step 1: the optics board component upper surface that 2D liquid crystal displays are placed in above acrylic vacuum absorbing platform (1), is vacuumized, 180 ° are overturn in focal glass plate substrate (110) surface coated optical glue, then by acrylic vacuum absorbing platform (1), makes focal length glass Glass substrate (110) coated optical glue surface is down;
Step 2: the light of light emitting diode (104) enters optics cavity, the light upwardly propagated in the optical cavity is by positioned at top Reflecting plate (101), micro-optical reflective particle (102) be reflected towards down, reflecting plate (101) of the light from transparent acrylic material Be transferred to diffuser plate (106), be homogenized, be atomized after light equably project No.1 prism plate from diffuser plate (106) (107) and in No. two prism plates (108), launch downwards as light source,
Step 3: the light beam that light source described in step 2 is sent is through fitting part to be aligned (5) output 2D liquid crystal displays and lenticulation (111) to bit image, this is gathered to bit image by CCD camera lenses (117), is sent to computer terminal main frame (118), and showing Device is shown on (119), four adjusting rods (112) is adjusted according to the set alignment to be reached, to adjust support grating net The XY coordinate positions of version (2), and then change the alignment of 2D liquid crystal displays and lenticulation (111), up to 2D liquid crystal displays and thoroughly The alignment of mirror grating (111) reaches set alignment;
Step 4: the centre position that roller (116) is first driven to immediately below 3D gratings supporting region (302) along X-direction, then upwards It is driven along Y direction, roller (116) controls fitting gap and roller (116) and 3D grating supporting regions by pneumatic pressure valve (302) contact point is screen frame intermediate position points, and optical cement is scribbled to ensure that lenticulation (111) centre position touches at first On focal glass plate substrate (110);It is to be bonded from middle toward both sides to be bonded track;
Step 5: resolidification after product overturns 180 ° after fitting, completes the contraposition fitting of 3D gratings.
CN201610286108.0A 2016-04-29 2016-04-29 3D gratings align laminating apparatus and method Active CN105700165B (en)

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CN108469681A (en) * 2017-02-23 2018-08-31 深圳市易快来科技股份有限公司 A kind of method, apparatus and system of 3D gratings contraposition fitting
CN107831598B (en) * 2017-11-16 2020-02-11 宁波维真显示科技股份有限公司 Grating accurate alignment and lamination method and device
CN108630104B (en) * 2018-04-16 2020-07-31 信利光电股份有限公司 Laminating device of curved surface spare
CN110560925B (en) * 2019-08-27 2022-01-21 江苏华风电子有限公司 Device and process for automatically positioning and cutting film through illumination
CN111031686B (en) * 2019-12-26 2021-10-12 沪士电子股份有限公司 Positioning method for grabbing PCB and positioning hole glue removing device for PCB
CN113799466A (en) * 2020-06-12 2021-12-17 神讯电脑(昆山)有限公司 Grating plate and light guide plate laminating system and method
CN113587854B (en) * 2021-07-21 2023-09-01 万维显示科技(深圳)有限公司 Naked eye 3D grating film angle detection system and detection method
CN114783310B (en) * 2022-04-18 2024-04-09 武汉精立电子技术有限公司 Laminating mechanism, method and system for laminating cubic three-color light combining prism and micro display screen

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CN102276165A (en) * 2011-04-22 2011-12-14 深圳市福和达电子设备有限公司 Operation method of 3D module laminating device
JP5860761B2 (en) * 2012-05-09 2016-02-16 株式会社ジャパンディスプレイ Manufacturing method of three-dimensional image display device
CN103336381B (en) * 2013-02-18 2015-08-26 方宗尧 A kind of method of stereoscopic film laminating contraposition

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