CN105696918A - Manufacturing process of steel wooden door - Google Patents

Manufacturing process of steel wooden door Download PDF

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Publication number
CN105696918A
CN105696918A CN201510595065.XA CN201510595065A CN105696918A CN 105696918 A CN105696918 A CN 105696918A CN 201510595065 A CN201510595065 A CN 201510595065A CN 105696918 A CN105696918 A CN 105696918A
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CN
China
Prior art keywords
steel
door
timber
plate
steel plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510595065.XA
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Chinese (zh)
Inventor
江文胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Shenyun Wood Indutry Co Ltd
Original Assignee
Anhui Shenyun Wood Indutry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Shenyun Wood Indutry Co Ltd filed Critical Anhui Shenyun Wood Indutry Co Ltd
Priority to CN201510595065.XA priority Critical patent/CN105696918A/en
Publication of CN105696918A publication Critical patent/CN105696918A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the field of household door manufacturing, in particular to a manufacturing process of a steel wooden door. The manufacturing process steps of the steel wooden door comprise metal plate blanking, trademark lock hole punching, rib chopping, chamfering, bending, phosphating, covering, paint spraying, wet sanding, transfer printing, plastic spraying, steel plate grinding, gluing, cold pressing, edge sealing and packaging. The manufacturing process has the beneficial effects that the production process of the steel wooden door is well explained; meanwhile, attention is paid to temperature and distance regulation in the production process, so that the quality of the steel wooden door is greatly improved; and meanwhile, the production benefits are improved.

Description

A kind of processing technology of steel timber
Technical field
The present invention relates to the making field of Household door, relate in particular to the processing technology of a kind of steel timber。
Background technology
Along with the development of society, the use of present steel timber is further frequent, and steel timber has the advantage that
1, the intensity of steel timber is good, is unlikely to deform, durable, not water funk, it is adaptable to Chu Weimen;
2, inside is some implants, is not solid wood, lighter than other component, reduces the limit of door leaf tenesmus (causing closing);
3, the most important, the price economy material benefit of steel timber, most families can afford to accept, and this is also one of steel timber characteristic more salable;
4 additionally, a great variety of models for steel timber, and any flower pattern can suppress out, and you according to hobby, can also copy you to like the flower pattern of timber, elegant in appearance;
5, for distributor, the benefit of steel timber also resides in, and its installation is convenient, simple and fast, it is not necessary to the steel wood suit doors of open keyhole;
6, nontoxic green health environmental protection;
Few two to three times of the number of times that simultaneously sprays paint, saves cost, and oil work is also economized much, only just can deform after being subject to very strong shock, be unlikely to deform。
Although steel timber also suffer drawbacks that, but its on the whole profit be far longer than fraud, so ripe steel timber production process is to need to arrange out。
Summary of the invention
It is an object of the invention to provide the production technology of a kind of steel timber。
For realizing such purpose, the technical scheme is that the processing technology of a kind of steel timber, it is characterised in that the manufacturing process steps of described steel timber is as follows:
1) sheet-metal baiting, cutter compacting, it is determined that required material is long, wide size;
2) rush trade mark, lockhole, first determine trade mark, lockhole position with scrap iron skin;
3) cut muscle, some bossings are repaired;
4) chamfering, end of door plate corner carries out chamfering operation;
5) bending, carries out required workpiece is carried out corresponding bending with bender;
6) phosphatization, the pH value of phosphating pond controls about 4.5;
7) polishing steel plate, uses sand papering steel plate so that surface of steel plate is more smooth, prepares for subsequent handling;
8) plastic-blasting, when before plastic-blasting, rifle air pressure, electrostatic pressure, plastic-blasting are touched in debugging, muzzle distance workpiece minimum range is not less than 15cm, and molding powder thickness general control is at 60-120 μm, and baking, according to different colours adjustment baking temperature, general temperature controls at 190-210 DEG C
9) transfer, transfer paper is after high temperature, and the decorative pattern above transfer paper can be stayed above shop front molding powder by chemical reaction, forms effect of decorative patterns, to reach customer demand;
10) water mill, knows transfer paper and the glue stain of attachment on door-plate;
11) spray paint, adjust the viscosity of paint, it is to avoid Pericarpium Citri tangerinae occurs;
12) glued, it is ensured that steel plate bending place has and fully scribbles glue, and ensures that glue will not ooze out;
13) cold pressing, between upper and lower door leaf, want neat corresponding, the flitch according to the different support pads of door leaf length and door leaf same thickness;
14) edge sealing, adopts seamless edge sealing process, it is ensured that the color of edge strip keeps consistent with the shop front;
15) packing, confirmation technology requirement before packaging, write client, timber model, color, it is desirable to have neat handwriting exactly in packing crates side, it is easy to identification, finding for later warehouse-in provides convenient。
The processing technology of described a kind of steel timber, it is characterised in that described Metal plate is the zinc-plated cold-reduced sheet of different model is main, and rustless steel is auxiliary。
The beneficial outcomes of the present invention: the present invention well explains the production process of steel timber, notes temperature, the conciliation of distance so that the quality of steel plate timber has great raising in production process simultaneously, improves productivity effect simultaneously。
Detailed description of the invention
Example 1
A kind of processing technology of steel timber, the manufacturing process steps of described steel timber is as follows:
1) sheet-metal baiting, cutter compacting, it is determined that required material is long, wide size, material is 0.5 cold-rolled steel sheet;
2) rush trade mark, lockhole, first determine trade mark, lockhole position with scrap iron skin;
3) cut muscle, some bossings are repaired;
4) chamfering, end of door plate corner carries out chamfering operation;
5) bending, carries out required workpiece is carried out corresponding bending with bender;
6) phosphatization, the pH value of phosphating pond controls about 4.5;
7) polishing steel plate, uses sand papering steel plate so that surface of steel plate is more smooth, prepares for subsequent handling;
8) plastic-blasting, when before plastic-blasting, rifle air pressure, electrostatic pressure, plastic-blasting are touched in debugging, muzzle distance workpiece minimum range is not less than 15cm, and molding powder thickness general control is at 70 μm, and baking, according to different colours adjustment baking temperature, general temperature controls at 190 DEG C
9) transfer, transfer paper is after high temperature, and the decorative pattern above transfer paper can be stayed above shop front molding powder by chemical reaction, forms effect of decorative patterns, to reach customer demand;
10) water mill, knows transfer paper and the glue stain of attachment on door-plate;
11) spray paint, adjust the viscosity of paint, it is to avoid Pericarpium Citri tangerinae occurs;
12) glued, it is ensured that steel plate bending place has and fully scribbles glue, and ensures that glue will not ooze out;
13) cold pressing, between upper and lower door leaf, want neat corresponding, the flitch according to the different support pads of door leaf length and door leaf same thickness;
14) edge sealing, adopts seamless edge sealing process, it is ensured that the color of edge strip keeps consistent with the shop front;
15) packing, confirmation technology requirement before packaging, write client, timber model, color, it is desirable to have neat handwriting exactly in packing crates side, it is easy to identification, finding for later warehouse-in provides convenient。
Example 2
A kind of processing technology of steel timber, the manufacturing process steps of described steel timber is as follows:
1) sheet-metal baiting, cutter compacting, it is determined that required material is long, wide size, material is 0.5 cold-rolled steel sheet;
2) rush trade mark, lockhole, first determine trade mark, lockhole position with scrap iron skin;
3) cut muscle, some bossings are repaired;
4) chamfering, end of door plate corner carries out chamfering operation;
5) bending, carries out required workpiece is carried out corresponding bending with bender;
6) phosphatization, the pH value of phosphating pond controls about 4.5;
7) polishing steel plate, uses sand papering steel plate so that surface of steel plate is more smooth, prepares for subsequent handling;
8) plastic-blasting, when before plastic-blasting, rifle air pressure, electrostatic pressure, plastic-blasting are touched in debugging, muzzle distance workpiece minimum range is not less than 15cm, and molding powder thickness general control is at 80 μm, and baking, according to different colours adjustment baking temperature, general temperature controls at 200 DEG C
9) transfer, transfer paper is after high temperature, and the decorative pattern above transfer paper can be stayed above shop front molding powder by chemical reaction, forms effect of decorative patterns, to reach customer demand;
10) water mill, knows transfer paper and the glue stain of attachment on door-plate;
11) spray paint, adjust the viscosity of paint, it is to avoid Pericarpium Citri tangerinae occurs;
12) glued, it is ensured that steel plate bending place has and fully scribbles glue, and ensures that glue will not ooze out;
13) cold pressing, between upper and lower door leaf, want neat corresponding, the flitch according to the different support pads of door leaf length and door leaf same thickness;
14) edge sealing, adopts seamless edge sealing process, it is ensured that the color of edge strip keeps consistent with the shop front;
15) packing, confirmation technology requirement before packaging, write client, timber model, color, it is desirable to have neat handwriting exactly in packing crates side, it is easy to identification, finding for later warehouse-in provides convenient。
Example 3
A kind of processing technology of steel timber, the manufacturing process steps of described steel timber is as follows:
1) sheet-metal baiting, cutter compacting, it is determined that required material is long, wide size, material is 0.8 cold-rolled steel sheet;
2) rush trade mark, lockhole, first determine trade mark, lockhole position with scrap iron skin;
3) cut muscle, some bossings are repaired;
4) chamfering, end of door plate corner carries out chamfering operation;
5) bending, carries out required workpiece is carried out corresponding bending with bender;
6) phosphatization, the pH value of phosphating pond controls about 4.5;
7) polishing steel plate, uses sand papering steel plate so that surface of steel plate is more smooth, prepares for subsequent handling;
8) plastic-blasting, when before plastic-blasting, rifle air pressure, electrostatic pressure, plastic-blasting are touched in debugging, muzzle distance workpiece minimum range is not less than 15cm, and molding powder thickness general control is at 90 μm, and baking, according to different colours adjustment baking temperature, general temperature controls at 210 DEG C
9) transfer, transfer paper is after high temperature, and the decorative pattern above transfer paper can be stayed above shop front molding powder by chemical reaction, forms effect of decorative patterns, to reach customer demand;
10) water mill, knows transfer paper and the glue stain of attachment on door-plate;
11) spray paint, adjust the viscosity of paint, it is to avoid Pericarpium Citri tangerinae occurs;
12) glued, it is ensured that steel plate bending place has and fully scribbles glue, and ensures that glue will not ooze out;
13) cold pressing, between upper and lower door leaf, want neat corresponding, the flitch according to the different support pads of door leaf length and door leaf same thickness;
14) edge sealing, adopts seamless edge sealing process, it is ensured that the color of edge strip keeps consistent with the shop front;
15) packing, confirmation technology requirement before packaging, write client, timber model, color, it is desirable to have neat handwriting exactly in packing crates side, it is easy to identification, finding for later warehouse-in provides convenient。
After process above processes, taking out sample respectively, measurement result is as follows:
Detection project Embodiment 1 Embodiment 2 Embodiment 3 Prior art index
Outward appearance Door-plate Smooth is smooth, punching press place impulse-free robustness, and on door-plate, whether stamp is clear Door-plate Smooth is smooth, punching press place impulse-free robustness, and on door-plate, whether stamp is clear Door-plate Smooth is smooth, punching press place impulse-free robustness, and on door-plate, whether stamp is clear Door-plate Smooth is smooth, punching press place impulse-free robustness, and on door-plate, whether stamp is clear
The opening force of door leaf 46 48 50 《 80N
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the present invention to make or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical fields, all in like manner include in the scope of patent protection of the present invention。

Claims (2)

1. the processing technology of a steel timber, it is characterised in that the manufacturing process steps of described steel timber is as follows:
1) sheet-metal baiting, cutter compacting, it is determined that required material is long, wide size;
2) rush trade mark, lockhole, first determine trade mark, lockhole position with scrap iron skin;
3) cut muscle, some bossings are repaired;
4) chamfering, end of door plate corner carries out chamfering operation;
5) bending, carries out required workpiece is carried out corresponding bending with bender;
6) phosphatization, the pH value of phosphating pond controls about 4.5;
7) polishing steel plate, uses sand papering steel plate so that surface of steel plate is more smooth, prepares for subsequent handling;
8) plastic-blasting, when before plastic-blasting, rifle air pressure, electrostatic pressure, plastic-blasting are touched in debugging, muzzle distance workpiece minimum range is not less than 15cm, and molding powder thickness general control is at 60-120 μm, and baking, according to different colours adjustment baking temperature, general temperature controls at 190-210 DEG C;
9) transfer, transfer paper is after high temperature, and the decorative pattern above transfer paper can be stayed above shop front molding powder by chemical reaction, forms effect of decorative patterns, to reach customer demand;
10) water mill, knows transfer paper and the glue stain of attachment on door-plate;
11) spray paint, adjust the viscosity of paint, it is to avoid Pericarpium Citri tangerinae occurs;
12) glued, it is ensured that steel plate bending place has and fully scribbles glue, and ensures that glue will not ooze out;
13) cold pressing, between upper and lower door leaf, want neat corresponding, the flitch according to the different support pads of door leaf length and door leaf same thickness;
14) edge sealing, adopts seamless edge sealing process, it is ensured that the color of edge strip keeps consistent with the shop front;
15) packing, confirmation technology requirement before packaging, write client, timber model, color, it is desirable to have neat handwriting exactly in packing crates side, it is easy to identification, finding for later warehouse-in provides convenient。
2. the processing technology of a kind of steel timber according to claim 1, it is characterised in that described Metal plate is the zinc-plated cold-reduced sheet of different model is main, and rustless steel is auxiliary。
CN201510595065.XA 2015-09-18 2015-09-18 Manufacturing process of steel wooden door Pending CN105696918A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510595065.XA CN105696918A (en) 2015-09-18 2015-09-18 Manufacturing process of steel wooden door

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510595065.XA CN105696918A (en) 2015-09-18 2015-09-18 Manufacturing process of steel wooden door

Publications (1)

Publication Number Publication Date
CN105696918A true CN105696918A (en) 2016-06-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106761245A (en) * 2016-12-25 2017-05-31 信宜市高新门业有限公司 Electrolytic zinc-coated steel sheet door manufacture method
CN106827154A (en) * 2016-12-20 2017-06-13 重庆坤秀门窗有限公司 A kind of manufacture craft of suit doors
CN107972399A (en) * 2017-11-14 2018-05-01 广西祖昌门业有限公司 Antirust transfers the production method of door
CN111922640A (en) * 2020-07-30 2020-11-13 安徽家德利门业有限公司 High-end manufacturing process of anti-theft door
CN113319526A (en) * 2021-05-21 2021-08-31 安徽弘飞新型建材科技有限公司 Manufacturing and machining process of metal steel door

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3987588A (en) * 1973-11-19 1976-10-26 Johnson Sheet Metal Works Corporation Metal door assembly and method of production
CA2456018A1 (en) * 2004-01-21 2005-07-21 Les Produits Verriers Novatech Inc. Metal door with decorative panels and its manufacturing process
CN101769116A (en) * 2010-02-03 2010-07-07 刘少来 Wooden veneered metal door
CN102080493A (en) * 2010-12-10 2011-06-01 福建省建瓯市东旭林业发展有限公司 Embossment packaged door and production technology thereof
CN104533247A (en) * 2014-10-31 2015-04-22 涂兴家 Manufacturing process of art safety metal door
CN104632036A (en) * 2015-01-30 2015-05-20 浙江连盈工贸有限公司 Security door surfaced with veneer and inlaid with decorative plate and manufacturing technique thereof
CN104695824A (en) * 2015-03-02 2015-06-10 浙江连盈工贸有限公司 Veneered line frame decorated burglar-proof door and production technology of door

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3987588A (en) * 1973-11-19 1976-10-26 Johnson Sheet Metal Works Corporation Metal door assembly and method of production
CA2456018A1 (en) * 2004-01-21 2005-07-21 Les Produits Verriers Novatech Inc. Metal door with decorative panels and its manufacturing process
CN101769116A (en) * 2010-02-03 2010-07-07 刘少来 Wooden veneered metal door
CN102080493A (en) * 2010-12-10 2011-06-01 福建省建瓯市东旭林业发展有限公司 Embossment packaged door and production technology thereof
CN104533247A (en) * 2014-10-31 2015-04-22 涂兴家 Manufacturing process of art safety metal door
CN104632036A (en) * 2015-01-30 2015-05-20 浙江连盈工贸有限公司 Security door surfaced with veneer and inlaid with decorative plate and manufacturing technique thereof
CN104695824A (en) * 2015-03-02 2015-06-10 浙江连盈工贸有限公司 Veneered line frame decorated burglar-proof door and production technology of door

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106827154A (en) * 2016-12-20 2017-06-13 重庆坤秀门窗有限公司 A kind of manufacture craft of suit doors
CN106827154B (en) * 2016-12-20 2019-01-22 重庆坤秀门窗有限公司 A kind of manufacture craft of suit doors
CN106761245A (en) * 2016-12-25 2017-05-31 信宜市高新门业有限公司 Electrolytic zinc-coated steel sheet door manufacture method
CN107972399A (en) * 2017-11-14 2018-05-01 广西祖昌门业有限公司 Antirust transfers the production method of door
CN111922640A (en) * 2020-07-30 2020-11-13 安徽家德利门业有限公司 High-end manufacturing process of anti-theft door
CN113319526A (en) * 2021-05-21 2021-08-31 安徽弘飞新型建材科技有限公司 Manufacturing and machining process of metal steel door

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Application publication date: 20160622

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