CN105696201B - A kind of special-shaped deadening felt raw material heating and automatic feeding - Google Patents
A kind of special-shaped deadening felt raw material heating and automatic feeding Download PDFInfo
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- CN105696201B CN105696201B CN201410682485.7A CN201410682485A CN105696201B CN 105696201 B CN105696201 B CN 105696201B CN 201410682485 A CN201410682485 A CN 201410682485A CN 105696201 B CN105696201 B CN 105696201B
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Abstract
The present invention relates to a kind of special-shaped deadening felt raw material heating and automatic feeding, motor is conveyed including baking oven casing, die box, elevating mechanism, burner, transition heat insulation box, convoying curtain, convoying curtain motor, transition conveying roller and transition, die box is arranged on baking oven box house, keeps shape invariance shape during raw material heating;Elevating mechanism is located at the power that baking oven casing upside rises there is provided die box, declined;Burner is located at baking oven body side, and there is provided heat energy;Transition heat insulation box is arranged on the outside of baking oven tank outlet, and the raw material of output is incubated;Convoying curtain runs through baking oven box house, is transferring raw material component;Convoying curtain motor provides conveying power for convoying curtain;Transition conveying roller runs through transition heat insulation box, is feedstock transportation component;Transition conveys motor and provides conveying power for transition conveying roller.Compared with prior art, automaticity of the present invention is high, and service efficiency is improved.
Description
Technical field
Feed device is heated the present invention relates to one kind, more particularly, to a kind of special-shaped heating of deadening felt raw material and self-feeding
Device.
Background technology
China Automobile Industry is rapid, the also more and more higher of the requirement to deadening felt.According to automobile making high request, it is necessary to produce
A kind of isodensity, non-equal thickness deadening felt, for isodensity not equal thickness deadening felt, the form of its preparing raw material fiber cake
To grow the key factor in preparation process with temperature, thus need for the production requirement of special-shaped deadening felt it is a set of suitable
Automatic heating and conveying device.
Existing firing equipment is usually what is separated with conveying device, is conveyed again after usually heating, and is conveyed
During to designating step, temperature does not often reach requirement.It is general normal because the raw material of the special-shaped deadening felt of production is soft fiber cake
The problem of heated transportation is difficult to process.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of automaticity is high,
The heating of special-shaped deadening felt raw material and automatic feeding that efficiency is improved.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of special-shaped deadening felt raw material heating and automatic feeding, including:
Baking oven casing:For the insulating sections of whole device;
Die box:Baking oven box house is arranged on, shape invariance shape during raw material heating is kept;
Elevating mechanism:It is located at the power that baking oven casing upside rises there is provided die box, declined;
Burner:Being located at baking oven body side, there is provided heat energy;
Transition heat insulation box:It is arranged on the outside of baking oven tank outlet, the raw material of output is incubated;
Convoying curtain:Through baking oven box house, and it is transferring raw material component below die box;
Convoying curtain motor:Lower end at baking oven tank outlet is arranged on, conveying power is provided for convoying curtain;
Transition conveying roller:It is feedstock transportation component through transition heat insulation box;
Transition conveys motor:It is arranged on the downside of transition heat insulation box, conveying power is provided for transition conveying roller.
The import and export both sides of described baking oven casing set the insulation overhead door that guaranteed oven temperature does not scatter and disappear.
The circulating fan of conveying heat energy is connected between described burner and baking oven casing;Set in described baking oven casing
There is hot air circulation case, the hot air circulation case is located at baking oven box house, on the downside of die box, the heat energy that burner is provided turns
Change hot blast into, be supplied to die box.
Described baking oven box house is provided with the air valve switching mechanism in adjustable hot blast wind-force size and direction.
The port of export of described baking oven casing is additionally provided with convoying curtain.
Described raw material refers to the fiber cake for preparing special-shaped deadening felt.
Present apparatus application method is as follows:Fiber cake is produced by last process, and die box in baking oven is delivered to by convoying curtain
Underface stops, and is now incubated overhead door and opens, die box is dropped to from convoying curtain 30mm, and insulation overhead door is closed, hot blast from
High and low different wind speed and time are heated and softened to fiber cake, after softening heating, and insulation overhead door is opened, convoying curtain operation,
Conveying fiber cake waits undetermined type refrigerating work procedure to work to transition heat insulation box, and shaper opens, and transition conveying motor drives transition
Conveying roller conveying fiber cake so continues a circulation and completes a set of program to cooling and shaping press, whole process by grating and
The time relay passes through PLC Automatic Controls.
Compared with prior art, the present invention solve fiber cake heated transportation problem (because fiber cake be it is soft, manually
It is uncontrollable), whole conveying, heating are automatically controlled by PLC, without artificial operation, and automaticity is very high, substantially increases
Production efficiency, realizes the high efficiency of one part of production in one minute, and efficiency integrates with world level.The device of the present invention is right
After fiber cake is first heated and softened, it is transported in subsequent processing, and can be incubated in course of conveying by conveying device, so as to get
Fiber cake up to subsequent processing meets the requirement of temperature and shape.
Brief description of the drawings
Fig. 1 is the overall structure diagram of apparatus of the present invention;
Fig. 2 is the partial structural diagram of apparatus of the present invention.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
A kind of special-shaped deadening felt raw material heating and automatic feeding, as shown in Figure 1 and Figure 2, mainly include baking oven casing 1,
Die box 7, elevating mechanism 3, burner 6, transition heat insulation box 8, convoying curtain 5, convoying curtain motor 12, transition conveying roller 11 and transition
Convey motor 9.
Insulation and a variety of accessory positioning action of the baking oven casing 1 for whole device.Die box 7 is arranged in baking oven casing 1
Portion, keeps shape invariance shape during raw material heating.Transition heat insulation box 8 is arranged on the outlet of baking oven casing 1 outside, to the raw material of output
It is incubated.Convoying curtain 5 is transferring raw material component inside baking oven casing 1, and positioned at the lower section of die box 7;Convoying curtain motor
12 are arranged on the exit lower end of baking oven casing 1, are that convoying curtain 5 provides conveying power;Transition conveying roller 11 runs through transition heat insulation box
8, it is feedstock transportation component, transition conveying motor 9 is arranged on the downside of transition heat insulation box 8, is that the offer conveying of transition conveying roller 11 is dynamic
Power.
Elevating mechanism 3 is located at the upside of baking oven casing 1, and elevating mechanism 2 drives reductor by frequency modulation motor, passes through linkage
(worm gear device) is connected with die box 7, the upper and lower action in baking oven casing 1 of driven mold case 7;Burner 6 is located at baking oven
There is provided heat energy for the side of casing 1;The import and export both sides of baking oven casing 1 set the insulation lifting that guaranteed oven temperature does not scatter and disappear
Door 2.Insulation overhead door 2 plays relative insulation effect, and profiled filament cake is transported to after being generated by preceding working procedure in baking oven casing 1
Heated, now ensure insulation overhead door 2 be closed, it is to avoid heat scatter and disappear, it is to be heated after the completion of, be transported to transition
During incubator 8, insulation overhead door 2 is in opening.
The circulating fan of conveying heat energy is connected between burner 6 and baking oven casing 1;Followed in baking oven casing 1 provided with hot blast
Ring case 10, the hot air circulation case 10 is located inside baking oven casing 1, and positioned at the downside of die box 7, the heat energy that burner is provided is changed
Into hot blast, die box 7 is supplied to.Burner 6 produces hot blast and adjusts hot blast size by frequency conversion circulating fan, and hot blast passes through conveying
Mesh plate below curtain 5 is heated and softened to the fiber cake on convoying curtain.The heat that the storage burner of hot air circulation case 10 is produced
Wind, is acted on by frequency conversion circulating fan, and the fiber cake in die box is heated and softened.
Air valve switching mechanism 4 of the inside of baking oven casing 1 provided with adjustable hot blast wind-force size and direction, air valve switching mechanism
4 effects are the situations according to fiber cake, and wind-force size and the direction in hot air circulation case 10 are adjusted by cylinder action.
Because the fiber cake that preceding road blow-molding process is produced is that have dividing for high low area, in order to ensure that Hot-blast Heating fiber is not blown
Dissipate, there are also installed in die box 7 and the equiform mesh mould of die procedure, it is ensured that fiber cake hot blast penetration capacity is good
Good, fiber cake keeps coincideing, die box 7 passes through elevating mechanism by convoying curtain 5 to the downside of die box 7 with mould in die box 7
3 drop to away from convoying curtain 30mm or so vertical range, circulating fan work, carry out hot blast to fiber cake and penetrate, the softening of fiber cake
Afterwards, the driven mold of die box 7 rises, convoying curtain work, fiber cake is delivered into transition heat insulation box 8, transition heat insulation box 8 passes through mistake
Cross conveying motor 9 the fiber cake that soften is conveyed with curtain net and enter mould shape, completion shaping process.
It is as follows that whole fiber cake heats and softens flow:
Fiber cake is produced by last process, is delivered in baking oven immediately below die box 7 and stopped by convoying curtain 5, now protected
Warm overhead door 2 is opened, and die box 7 is dropped to from convoying curtain 30mm, and insulation overhead door 2 is closed, hot blast from high and low different wind speed and
Time is heated and softened to fiber cake, after softening heating, and insulation overhead door 2 is opened, convoying curtain operation, conveying fiber cake to mistake
Incubator 8 is crossed, waits undetermined type refrigerating work procedure to work, shaper opens, transition conveying motor 10 drives transition conveying roller 11 defeated
Fiber cake is sent to cooling and shaping press, so continues a circulation and completes a set of program, whole process is by grating and time relay
Device passes through PLC Automatic Controls.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without passing through performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel are according to the announcement of the present invention, and not departing from improvement and modification that scope made all should be the present invention's
Within protection domain.
Claims (6)
1. a kind of special-shaped deadening felt raw material heating and automatic feeding, it is characterised in that including:
Baking oven casing (1):For the insulating sections of whole device;
Die box (7):Baking oven casing (1) inside is arranged on, shape invariance shape during raw material heating is kept;
Elevating mechanism (3):It is located at the power that baking oven casing (1) upside rises there is provided die box (7), declined;
Burner (6):Being located at baking oven casing (1), there is provided heat energy sideways;
Transition heat insulation box (8):Baking oven casing (1) outlet outside is arranged on, the raw material of output is incubated;
Convoying curtain (5):It is internal through baking oven casing (1), and be transferring raw material component below die box (7);
Convoying curtain motor (12):Baking oven casing (1) exit lower end is arranged on, is that convoying curtain (5) provides conveying power;
Transition conveying roller (11):It is feedstock transportation component through transition heat insulation box (8);
Transition conveying motor (9):It is arranged on the downside of transition heat insulation box (8), is that transition conveying roller (11) provides conveying power.
2. a kind of special-shaped deadening felt raw material heating according to claim 1 and automatic feeding, it is characterised in that described
The import and export both sides of baking oven casing (1) the insulation overhead door (2) that guaranteed oven temperature does not scatter and disappear is set.
3. a kind of special-shaped deadening felt raw material heating according to claim 1 and automatic feeding, it is characterised in that described
Burner (6) and baking oven casing (1) between be connected with conveying heat energy circulating fan;It is provided with described baking oven casing (1)
Hot air circulation case (10), the hot air circulation case (10) is located at baking oven casing (1) inside, on the downside of die box (7), by burner
The heat energy of offer is converted into hot blast, is supplied to die box (7).
4. a kind of special-shaped deadening felt raw material heating according to claim 1 and automatic feeding, it is characterised in that described
Baking oven casing (1) inside the air valve switching mechanism (4) provided with adjustable hot blast wind-force size and direction.
5. a kind of special-shaped deadening felt raw material heating according to claim 1 and automatic feeding, it is characterised in that described
The port of export of baking oven casing (1) be additionally provided with convoying curtain.
6. a kind of special-shaped deadening felt raw material heating according to claim 1 and automatic feeding, it is characterised in that described
Raw material refer to the fiber cake for preparing special-shaped deadening felt.
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CN201410682485.7A CN105696201B (en) | 2014-11-24 | 2014-11-24 | A kind of special-shaped deadening felt raw material heating and automatic feeding |
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CN201410682485.7A CN105696201B (en) | 2014-11-24 | 2014-11-24 | A kind of special-shaped deadening felt raw material heating and automatic feeding |
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CN105696201A CN105696201A (en) | 2016-06-22 |
CN105696201B true CN105696201B (en) | 2017-10-24 |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3697474B2 (en) * | 1997-07-30 | 2005-09-21 | 帝人ファイバー株式会社 | Molding method for fiber assembly |
CN2863833Y (en) * | 2006-01-17 | 2007-01-31 | 天津泰达洁净材料有限公司 | Novel compounding machine for preparation high elasticity thermal woven such as flocculus |
CN101824707B (en) * | 2009-05-09 | 2011-08-03 | 朱小明 | Thermal forming device for producing non-woven cotton |
CN202556539U (en) * | 2012-05-11 | 2012-11-28 | 昆山吉美川纤维科技有限公司 | Through-air cooling moulding oven with improved structure |
CN103850058B (en) * | 2012-12-05 | 2016-02-10 | 上海新安汽车隔音毡有限公司 | A kind of supper-fast shaped device of deadening felt and application thereof |
CN204370143U (en) * | 2014-11-24 | 2015-06-03 | 上海新安汽车隔音毡有限公司 | Abnormity deadening felt heating raw materials and automatic feeding |
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