CN105694727B - A kind of waterproof material of excellent performance and preparation method thereof - Google Patents

A kind of waterproof material of excellent performance and preparation method thereof Download PDF

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Publication number
CN105694727B
CN105694727B CN201610075805.1A CN201610075805A CN105694727B CN 105694727 B CN105694727 B CN 105694727B CN 201610075805 A CN201610075805 A CN 201610075805A CN 105694727 B CN105694727 B CN 105694727B
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waterproof material
isocyanates
preparation
pluronic polyols
cement concrete
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CN105694727A (en
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吕春飞
伍朝晖
牟建波
代剑锋
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China Merchants Zhixiang Road Technology Chongqing Co ltd
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Zhixiang Road Construction Technology Engineering Co Ltd Chongqing
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to a kind of waterproof material and preparation method thereof, the waterproof material is by isocyanates and Pluronic polyols generation carbamate, adds common heavy traffic paving asphalt through tertiary amine catalyst, composite anti-foaming agent and ethyl acetate is composite modified forms;The waterproof material is firmly bonded with cement concrete bridge deck, high and low temperature resistance is strong, the requirement of the comprehensive function of temperature inversion and long duration load can be subjected to, alleviate caused by infiltration bridge structure to destroy, delayed highway bridge service life, constructing operation is safe and simple, speed of application is fast, film formation time is short, less demanding to Roadway Construction, can rapid construction.The preparation method of the waterproof material is simple to operation, isocyanates, Pluronic polyols and ethyl acetate under dewatering state are not decomposed, not aoxidized under vacuum, ensure the stability of each component material, make waterproof material solids content height, the material property of preparation good.

Description

A kind of waterproof material of excellent performance and preparation method thereof
The present patent application is application number 201310026903.2, the applying date 2013 year 01 month 18 days, a kind of denomination of invention " water The divisional application of cement concrete bridge floor waterproof material and preparation method thereof ".
Technical field
The present invention relates to a kind of waterproof material and preparation method thereof, the waterproof material and its system of particularly a kind of stable performance Preparation Method.
Background technology
At present, the highway in China particularly expressway construction have developed rapidly.In constructing road, miscellaneous bridge Occupy considerable part ratio in the total kilometrage of highway, for a long time, due to being paid little attention to the waterproof of cement concrete bridge deck, Directly or carry out after simply improveing, roof waterpoof material is applied to bridge deck water-proof, often occurs such as grade separation in Practical Project The problems such as bridge water permeating of bridge floor, pave-load layer peel off, floorings are broken.Bridge is caused to occur steel bar corrosion etc. due to the infringement of water resistance to Long sex chromosome mosaicism, cause huge potential safety hazard and economic loss.Research shows, the infiltration of water is cause these to destroy most direct One of with most important reason.The infiltration and delay of water, at temperature and load comprehensive function, not only cause surface layer it is loose, Peel off and pit is destroyed, moreover, water leaking-in can cause basic unit's softening, intensity decreases, and then induce the more serious destruction of surface layer. In order to protect floorings, prevent rut or crawler belt from directly wearing away bridge floor, and so as to disperseing the load of wheel, generally use cement Concrete and asphalt concrete pavement bridge floor, and be to meet that good waterproof performance, stability are good, crack resistance is good, good endurance and layer Between the good requirement of caking property, typically waterproof layer will be set in deck paving interlayer.Commonly used in concrete bridge deck waterproof Water-emulsifying type waterproof coatings such as APP modified asphalt materials, neoprene pitch etc., composition structure it is single, with cement concrete bridge deck The adhesion strength of plate is relatively low, and in the presence of vehicular load, passage, phenomenon of coming to nothing occurs in pave-load layer, so as to cause surface wave The generation of the diseases such as wave, crack, loose, pit-hole.The bonding of solvent-type waterproofing paint and cement concrete bridge deck plate is preferable, but resistance to High-temperature behavior is poor.Requirement of the response type water-repellent paint to construction technology is higher, and expensive.
The content of the invention
It is an object of the invention to provide a kind of good waterproof performance, adhesion strength height, heat resistance for cement concrete bridge deck Good and good economy performance waterproof material.
It is a further object of the present invention to provide a kind of preparation method of cement concrete bridge deck waterproof material.
The purpose of the present invention realized by such technical scheme, a kind of cement concrete bridge deck waterproof material, It is characterized in that:The waterproof material is to generate carbamate with Pluronic polyols by isocyanates, add and commonly hand over again Pitch is through tertiary amine catalyst, composite anti-foaming agent and ethyl acetate is composite modified forms;Wherein described isocyanates be prepare it is poly- The primary raw material of urethane, using toluene di-isocyanate(TDI) TDI or 4,4- methyl diphenylene diisocyanate MDI, it is preferred to use 4, 4- methyl diphenylene diisocyanates MDI;The Pluronic polyols that the present invention uses selects its chlorinated polypropylene glycol of two degrees of functionality Mixed with its chlorinated polypropylene triol of three-functionality-degree using mass ratio as 4: 1~2: 1, Pluronic polyols mixture mainly provides Hydroxyl-OH, isocyanates provide isocyanate group-NCO, and the mol ratio control of isocyanate group and hydroxyl is 5: 1~3: 1.
The common heavy traffic paving asphalt needle penetration is 60~100, using No. 70 or No. 90 pitches;Dosage is the aminomethyl of generation The 75~85% of acid esters;
The catalyst is tertiary amine catalyst, using in stannous octoate, dibutyl tin laurate or triethanolamine one Kind or several any mixing, dosage are the 0.3~0.6% of isocyanates.
The composite anti-foaming agent uses Ca (OH) 2 and silicone emulsion to be mixed using mass ratio as 1: 1~1: 1.3, dosage For the 0.3~0.5% of isocyanates.
Solvent considers the feature of environmental protection and dissolubility, and the solvent selects ethyl acetate, dosage for isocyanates 5~ 10%.
It is another object of the present invention to what is realized by such technical scheme:One kind, which prepares cement concrete bridge deck and used, prevents The preparation method of water material, it is characterised in that:
After its chlorinated polypropylene triol of its chlorinated polypropylene glycol of 4: 1~2: 1 two degrees of functionality and three-functionality-degree is mixed It is that 60~100 common heavy traffic paving asphalts are added in reactors with needle penetration, vacuumizes (make vacuum reach 0~0.05MPa when), 100 DEG C~120 DEG C 1~2h of dehydration, are then cooled to 30 DEG C~50 DEG C;The isocyanates of vacuum dehydration, tertiary amines are urged Agent, composite anti-foaming agent are added in reactor, are warming up to 65 DEG C~75 DEG C, react 1.5~2.5h;The vinegar that dewater treatment is crossed again Acetoacetic ester is added in reactor, 40 DEG C~60 DEG C 0.5~1h of insulation;Discharge and lead to nitrogen protection, encapsulation preserves.
By adopting the above-described technical solution, the present invention has the advantage that:
1st, due to containing unsaturated bond in isocyanate structural in cement concrete bridge deck waterproof material of the present invention, because This has high activity, easily generates polyurethane elastomer with the polyalcohol containing activated hydroxy compound, adds it to common weight Hand in pitch makes the water resistance of wet-solidifying single-component polyurethane and pitch be improved through composite modified and solvation, and this is anti- Water material is firmly bonded with cement concrete bridge deck, and high and low temperature resistance is strong, is not trickled, does not slide, is not dripped under high temperature, low temperature Under do not ftracture, the requirement of the comprehensive function of temperature inversion and long duration load can be subjected to, alleviate the bridge structure caused by infiltration Destroy, delayed highway bridge service life.
2nd, cement concrete bridge deck of the present invention combines the excellent of solvent-borne type and response type water-repellent paint with waterproof material Point, cost is greatly reduced than wet-solidifying single-component polyurethane and pitch on the premise of combination property is above standard requirement, is dropped Inexpensive 25-40%.
3rd, by cement concrete bridge deck waterproof material of the present invention, constructing operation is safe and simple, and speed of application is fast, film forming Time is short, less demanding to Roadway Construction, can rapid construction.
4th, the preparation method of cement concrete bridge deck waterproof material of the present invention, it is simple to operation, under dewatering state Isocyanates, Pluronic polyols and ethyl acetate do not decompose, do not aoxidize under vacuum, it is ensured that the stabilization of each component material Property, make waterproof material solids content height, the material property of preparation good.
Embodiment
Following examples are used only as explanation of the present invention, and number therein is in parts by weight, and percentage is without spy Different explanation, by weight percentage, is also changed to weight g, Kg or other unit of weights.
The present invention is further illustrated below by the mode of embodiment, does not therefore limit the present invention to described implementation Within the scope of example.
Embodiment 1:A kind of cement concrete bridge deck waterproof material, the waterproof material are by 4,4- diphenyl methanes two Isocyanates MDI and Pluronic polyols generation carbamate, add No. 70 common heavy traffic paving asphalts through stannous octoate, compound disappear Infusion and ethyl acetate is composite modified forms;
Wherein Pluronic polyols its chlorinated polypropylene glycol and its chlorinated polypropylene triol are mixed with mass ratio 3: 1 and formed, described The mol ratio control of hydroxyl in 4,4- methyl diphenylene diisocyanate MDI isocyanate group and Pluronic polyols is 3: 1.
The composite anti-foaming agent be Ca (OH) 2 and silicone emulsion using mass ratio as 1: 1, dosage be isocyanates 0.4%.
Described No. 70 common heavy traffic paving asphalt dosages are the 80% of the carbamate;
The stannous octoate dosage is the 0.5% of isocyanates;
A kind of preparation method of cement concrete bridge deck waterproof material, its step are as follows:By above-mentioned its chlorinated polypropylene two Alcohol and its chlorinated polypropylene triol 3: 1 are added in reactor after mixing with No. 70 common heavy traffic paving asphalts, and vacuumizing (reaches vacuum During 0~0.05MPa), 120 DEG C of dehydration 1h, then it is cooled to 40 DEG C;By the isocyanide of 4,4- diphenyl methanes two of vacuum dehydration Acid esters MDI, stannous octoate, composite anti-foaming agent are added in reactor, are warming up to 70 DEG C, react 2h;The vinegar that dewater treatment is crossed again Acetoacetic ester is added in reactor, 40 DEG C~60 DEG C insulation 0.5h;Discharge and lead to nitrogen protection packaging.
Embodiment 2:A kind of cement concrete bridge deck waterproof material, the waterproof material are by toluene di-isocyanate(TDI) TDI and Pluronic polyols generation carbamate, add No. 90 common heavy traffic paving asphalts through dibutyl tin laurate, compound disappear Infusion and ethyl acetate is composite modified forms;
Wherein Pluronic polyols its chlorinated polypropylene glycol and its chlorinated polypropylene triol are mixed with mass ratio 2: 1 and formed, described The mol ratio control of hydroxyl in toluene di-isocyanate(TDI) TDI isocyanate group and Pluronic polyols is 5: 1.
The composite anti-foaming agent be Ca (OH) 2 and silicone emulsion using mass ratio as 1: 1, dosage be isocyanates 0.5%.
Described No. 90 common heavy traffic paving asphalt dosages are the 85% of the carbamate;
The dibutyl tin laurate dosage is the 0.6% of isocyanates;
A kind of preparation method of cement concrete bridge deck waterproof material, its step are as follows:By above-mentioned its chlorinated polypropylene two Alcohol and its chlorinated polypropylene triol 2: 1 are added in reactor after mixing with No. 90 common heavy traffic paving asphalts, and vacuumizing (reaches vacuum Arrive~During Pa), 120 DEG C of dehydration 1h, then it is cooled to 40 DEG C;By the toluene di-isocyanate(TDI) TDI of vacuum dehydration, February Dilaurylate, the composite anti-foaming agent are added in reactor, are warming up to 75 DEG C, react 1.5h;Dewater treatment is crossed again Ethyl acetate is added in reactor, 40 DEG C~60 DEG C insulation 1h;Discharge and lead to nitrogen protection packaging.
Embodiment 3:A kind of cement concrete bridge deck waterproof material, the waterproof material are by 4,4- diphenyl methanes two Isocyanates MDI generates carbamate with Pluronic polyols, adds No. 90 common heavy traffic paving asphalts through stannous octoate and February Dilaurylate, composite anti-foaming agent and ethyl acetate is composite modified forms;
Wherein Pluronic polyols its chlorinated polypropylene glycol and its chlorinated polypropylene triol are mixed with mass ratio 4: 1 and formed, described The mol ratio control of hydroxyl in 4,4- methyl diphenylene diisocyanate MDI isocyanate group and Pluronic polyols is 4: 1.
The composite anti-foaming agent be Ca (OH) 2 and silicone emulsion using mass ratio as 1: 1.3, dosage is isocyanates 0.3%.
Described No. 90 common heavy traffic paving asphalt dosages are the 75% of the carbamate;
The dibutyl tin laurate dosage is the 0.6% of isocyanates;
A kind of preparation method of cement concrete bridge deck waterproof material, its step are as follows:By above-mentioned its chlorinated polypropylene two Alcohol and its chlorinated polypropylene triol 4: 1 are added in reactor after mixing with No. 90 common heavy traffic paving asphalts, and vacuumizing (reaches vacuum During 0~0.05Pa), 100 DEG C of dehydration 1h, then it is cooled to 30 DEG C;By the toluene di-isocyanate(TDI) TDI of vacuum dehydration, two Dibutyl tin laurate, the composite anti-foaming agent are added in reactor, are warming up to 65 DEG C, react 2.5h;Again by dewater treatment mistake Ethyl acetate add reactor in, 40 DEG C~60 DEG C insulation 0.5h;Discharge and lead to nitrogen protection packaging.
Table 1 is the waterproof material obtained by embodiment 1,2,3 cement concrete bridge decks with the preparation method of waterproof material Material, control《Bridge water-repellent paint》JC/T975-2005 standards require the performance indications of test.
The waterproof material the performance test results of table 1
The data analysis of the table of comparisons 1 is learnt:According to embodiment 1, the preparation of 2, the 3 cement concrete bridge deck waterproof materials Its integrated performance index of the waterproof material that method obtains meets the requirement of JC/T975-2005 (PB) standard;Meet JTT041- 2000 (highway bridge and culvert construction technique normalizings).With wide application value.

Claims (1)

  1. A kind of 1. cement concrete bridge deck waterproof material, it is characterised in that:The waterproof material is by 4,4- diphenyl methanes Diisocyanate MDI and Pluronic polyols generation carbamate, No. 70 common heavy traffic paving asphalts are added through stannous octoate, compound Defoamer and ethyl acetate is composite modified forms;
    Wherein Pluronic polyols its chlorinated polypropylene glycol and its chlorinated polypropylene triol is with mass ratio 3:1 mixes, described
    The mol ratio of hydroxyl in 4,4- methyl diphenylene diisocyanate MDI isocyanate group and Pluronic polyols controls 3:1;
    The composite anti-foaming agent is Ca (OH)2With silicone emulsion using mass ratio as 1:1 mixes, and dosage is the 0 of isocyanates .4%;
    Described No. 70 common heavy traffic paving asphalt dosages are the 80% of the carbamate;
    The stannous octoate dosage is 0 .5% of isocyanates.
CN201610075805.1A 2013-01-18 2013-01-18 A kind of waterproof material of excellent performance and preparation method thereof Active CN105694727B (en)

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CN104119941B (en) * 2014-07-14 2016-08-10 天津森聚柯密封涂层材料有限公司 A kind of preparation method of modified pitch
CN105178203B (en) * 2015-09-02 2016-11-30 东北林业大学 A kind of method utilizing polyurethane cement composite and bar-mat reinforcement reinforcement bridge component
CN108822785A (en) * 2018-07-11 2018-11-16 河南理工大学 A kind of coal and the interface adhesive of cement and preparation method thereof
CN112430031B (en) * 2020-11-15 2022-06-17 深圳市欧名朗实业发展有限公司 Bridge deck waterproof material and preparation method thereof

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CN102153873A (en) * 2011-02-28 2011-08-17 重庆市智翔铺道技术工程有限公司 Waterproof adhesive and preparation method thereof
CN102181225A (en) * 2011-01-31 2011-09-14 北京东方雨虹防水技术股份有限公司 Water-cured polyurethane waterproof coating
CN102464892A (en) * 2010-11-13 2012-05-23 烟台万华聚氨酯股份有限公司 Composite polyurethane modifier for road asphalt

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US8277944B2 (en) * 2009-09-29 2012-10-02 Dic Corporation Primer composition, waterproof floor slab structure using the same, and method for waterproofing floor slab
CN102585144B (en) * 2011-12-23 2013-06-26 烟台万华聚氨酯股份有限公司 Reaction type polyurethane modified asphalt waterproof coiled material and preparation method thereof
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CN102464892A (en) * 2010-11-13 2012-05-23 烟台万华聚氨酯股份有限公司 Composite polyurethane modifier for road asphalt
CN102181225A (en) * 2011-01-31 2011-09-14 北京东方雨虹防水技术股份有限公司 Water-cured polyurethane waterproof coating
CN102153873A (en) * 2011-02-28 2011-08-17 重庆市智翔铺道技术工程有限公司 Waterproof adhesive and preparation method thereof

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Patentee after: China Merchants Zhixiang Road Technology (Chongqing) Co.,Ltd.

Country or region after: China

Address before: 23rd and 24th floors, Block B, Wankai Xindu, Nanxing Road, Nan'an District, Chongqing 400060

Patentee before: CHONGQING ZHIXIANG PAVING TECHNOLOGY ENGINEERING Co.,Ltd.

Country or region before: China