CN105690731A - Plastic section bar root line embossing mechanism - Google Patents
Plastic section bar root line embossing mechanism Download PDFInfo
- Publication number
- CN105690731A CN105690731A CN201610174991.4A CN201610174991A CN105690731A CN 105690731 A CN105690731 A CN 105690731A CN 201610174991 A CN201610174991 A CN 201610174991A CN 105690731 A CN105690731 A CN 105690731A
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- China
- Prior art keywords
- substrate
- roller
- screw lift
- screw
- swivel joint
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a plastic section bar root line embossing mechanism. The mechanism comprises a rack, a lead screw lift, a hand wheel, a linear guiderail, a substrate, an idler wheel, a rotating joint and a mold temperature controller, wherein the linear guiderail is fixedly connected with the rack; a lead screw of the lead screw lift is connected with the substrate in a transmission manner; a shaft of the lead screw lift is connected with the hand wheel in a transmission manner; the idler wheel is movably connected with the substrate; and one side of the rotating joint is movably connected with the idler wheel and the other side of the rotating joint is connected with the mold temperature controller through a pipeline. After adopting the structure, the surfaces of plastic section bars can be embossed during the production process of the plastic section bars, and idler wheels with different shapes and different patterns can be manufactured according to the demands, so that the universality is relatively strong; the idler wheel is heated by high-temperature oil injected by the mold temperature controller, so that the idler is uniformly heated, the embossed textures are uniform and consistent, the textures are deep and clear, and then the product quality is greatly improved; and the idler wheel is driven by the section bars and a motor is not required, so that the production cost is greatly reduced.
Description
Technical field
The present invention relates to a kind of plastic material root line and emboss mechanism。
Background technology
At present, when plastic material surface needs variously-shaped lines, being generally adopted following two scheme: 1. have special texture roller to be arranged on the oral area of extrusion die by making, plastifying state when utilizing section bar just to go out mould, at its surface embossed。The degree of depth of lines, owing to also needing through stock mould cooling and vac sorb, is affected by this kind of mode, and texture is unintelligible or shallower, and the general degree of depth is less than 0.3mm, and can only install one to one, it is impossible to for other moulds, have bigger limitation, and cost is high；2. make an independent knurling device driven with reducing motor for every kind of section bar, directly the section bar produced is carried out secondary operations (such as to surface knurling) again。This kind of mode needs special people's operation, floor space is big, cost is bigger, and owing to pair roller mode of heating is that Infrared Heating, its thermal losses are big, roller surface non-uniform temperature, easy sizing, the substandard products produced are more, substantially increase the production cost of enterprise。
Summary of the invention
It is an object of the invention to for the deficiencies in the prior art, it is provided that a kind of plastic material embosses mechanism with line, improve work efficiency, reduce production cost, it is ensured that section bar clean mark is regular。
The technical solution used in the present invention is: a kind of plastic material root line embosses mechanism, including frame, screw lift, hands is taken turns, line slideway, substrate, roller, swivel joint and die heater, described line slideway is fixed in frame, described substrate can move so that substrate rises or falls in bracket height direction along line slideway, the screw mandrel of screw lift and substrate are in transmission connection, the axle of screw lift and handwheel are in transmission connection, described roller is flexibly connected with substrate, described swivel joint side is flexibly connected with roller, opposite side is connected with die heater by pipeline, the axle of screw lift is driven when described hand wheel rotating, the axle of screw lift drives the screw mandrel of screw lift, screw mandrel drives substrate described roller when bracket height direction is raised or lowered to certain position to contact with Surface of profile。
As a further improvement on the present invention, described substrate is provided with clutch shaft bearing seat, silk braid and lock-screw it is provided with in clutch shaft bearing seat, described lock-screw is fixed on clutch shaft bearing seat and one end of lock-screw is fixed with silk braid and is connected, and the screw mandrel of described screw lift is connected the transmission realizing between screw lift and substrate with silk braid。
As a further improvement on the present invention, described line slideway being connected with slide block, described substrate is fixedly connected with a slide block, substrate can be moved along line slideway。
As a further improvement on the present invention, one end of described handwheel is connected to adjusting rod, and described adjusting rod is connected with the axle of screw lift by shaft coupling away from one end of handwheel thus the transmission that realizes between handwheel and screw lift。
As a further improvement on the present invention, it also includes the second bearing block, it is provided with self-aligning ball bearing in described second bearing block, second bearing block is provided with gland, offering the through hole suitable with adjusting rod size on described gland, described self-aligning ball bearing is suitable with adjusting rod to be made to be located remotely from handwheel and the middle body away from the adjusting rod of shaft coupling is flexibly connected with self-aligning ball bearing。
As a further improvement on the present invention, described second bearing block is provided with lock handle。
As a further improvement on the present invention, described die heater is provided with the oiling end and oil revolving end that connect with die heater, roller axis direction both sides are respectively provided with a swivel joint, and the swivel joint of roller axis direction wherein side is connected with oiling end by pipeline, the swivel joint of opposite side is connected with oil revolving end by pipeline。
As a further improvement on the present invention, described screw lift substrate, roller and handwheel all have 2, each roller axis direction both sides are respectively provided with a swivel joint and make the quantity of swivel joint be 4, when adjusting handle make one of them substrate rise another substrate decline time, decline substrate on the roller that arranges can contact with section bar end face, the roller of setting can contact with section bar bottom surface on the substrate that rises。
The invention has the beneficial effects as follows: after have employed this structure, just can its surface be embossed in plastic material production process, and can make the roller of difformity difference decorative pattern according to demand, versatility is stronger；The heating of high temperature oil that the temperature of roller is injected by die heater, roller is heated evenly, the texture uniformity of extrusion, and texture depth is deep and clean mark, and product quality is greatly improved；Roller is directly driven by section bar itself, it is not necessary to installs motor, greatly reduces production cost。
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram。
Fig. 2 be in Fig. 1 P-P to sectional view。
Fig. 3 be in Fig. 1 G-G to sectional view。
Fig. 4 be in Fig. 1 E-E to sectional view。
Shown in figure: 1 screw lift, 2 screw lifts fix plate, 3 welding machine frame blocks, 4 shaft couplings, 5 adjusting rods, 6 second bearing blocks, 61 self-aligning ball bearings, 62 glands, 7 handwheels, 8 lock handles, 9 substrates, 10 section bars, 11 die heaters, 12 swivel joints, 13 fixing seats, 131 rolling bearings, 14 rollers, 15 line slideways, 151 slide blocks, 16 clutch shaft bearing seats, 161 lock-screws, 162 silk braids。
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further。
Embodiment 1: a kind of plastic material root line embosses mechanism, including frame, screw lift 1, handwheel 7, line slideway 15, substrate 9, roller 14, swivel joint 12 and die heater 11, described line slideway is fixed in frame, described substrate can move so that substrate rises or falls in bracket height direction along line slideway, the screw mandrel of screw lift and substrate are in transmission connection, the axle of screw lift and handwheel are in transmission connection, described roller is flexibly connected with substrate, described swivel joint side is flexibly connected with roller, opposite side is connected with die heater by pipeline, the axle of screw lift is driven when described hand wheel rotating, the axle of screw lift drives the screw mandrel of screw lift, screw mandrel drives substrate described roller 14 when bracket height direction is raised or lowered to certain position to contact with section bar 10 surface。
In the present embodiment, swivel joint is preferably with resistant to elevated temperatures swivel joint。The mode that screw lift is installed has multiple, such as it is connected with body of wall or ground, such as with the fixing plate 2 of screw lift and welding machine frame block 3, it is screwed between the shell of screw lift and the fixing plate of screw lift, screw lift is fixing to be screwed between plate and welding machine frame block, welding machine frame block is arranged in frame or is arranged on body of wall or arranges on the ground, so just achieves the installation of screw lift。Substrate can have on multiple, such as substrate along the mode that line slideway moves to be provided with the guide-track groove suitable with guide rail, substrate to be directly movably connected on line slideway。Roller is the roller of boring, makes the oil of die heater pass sequentially through in pipeline, swivel joint entrance roller, the set-up mode of roller has multiple, substrate such as, is provided with fixing seat 13, in fixing seat, rolling bearing 131 is set, roller is provided with roller shaft, and described roller shaft is flexibly connected the flexible connection realizing roller with rolling bearing。On substrate, such as it is provided with that roller installs groove, roller installs that the size of groove is arranged in the cell wall of fixing seat roller installation groove both sides be more than or equal to the axial length of maximum roller that can use, rolling bearing, the axial both sides of roller are flexibly connected with two rolling bearings respectively。Adopt in " size axial length be more than or equal to the maximum roller that can use that roller installs groove " this mode, the size of maximum of which roller is that the size according to section bar determines, thus ensure section bar will not by roller install groove cell wall both sides other parts of substrate stop cause that section bar part cannot emboss, this setup is relatively suitable for the axial length of roller more than roller diameter, what roller axial length was corresponding is the length of section bar, but due to roller both sides and roller, groove cell wall is installed during for using less roller compared with small section and causes that roller is likely to axially moving left and right apart from excessive, the quality of the decorative pattern that impact extrudes, therefore for solving this problem, at roller, the cushion block being provided with through hole in groove can be installed and fill (hole size is suitable with the size of roller shaft), ensure the texture uniformity extruded, can also be arrange roller install groove size be not key, it is crucial that change diameter length, (certain this mode needs same Surface of profile is embossed in turn, efficiency is relatively low and is difficult to work in plastic material production process)。In order to realize regulating the temperature of roller, the set-up mode of swivel joint and die heater has multiple, such as swivel joint only arranges one and arranges a pump connected with die heater, starts pump when needing the oil in roller by oil suction die heater, it is also possible to adopt other modes。Can adopt in a word and adapt to different operating modes in various manners, the embodiment that concrete set-up mode is follow-up also can be illustrated。
Embodiment 2, it is distinctive in that with embodiment 1: described substrate is provided with clutch shaft bearing seat 16, silk braid 162 and lock-screw 161 it is provided with in clutch shaft bearing seat, described lock-screw is fixed on clutch shaft bearing seat and one end of lock-screw is fixed with silk braid and is connected, and the screw mandrel of described screw lift 1 is connected the transmission realized between screw lift and substrate 9 with silk braid。The present embodiment specifically discloses the kind of drive between screw lift and substrate, adopts in this way, and running is more stable。
Embodiment 3, is distinctive in that with embodiment 1: be connected with slide block 151 on described line slideway 15, and described substrate is fixedly connected with a slide block, substrate can be moved along line slideway。The present embodiment specifically discloses the connected mode of substrate and line slideway, adopts in this way, and running is more steady and can to prepare different slide blocks according to different size of substrate more flexible without slotting as the example in embodiment 1, regulating。
Embodiment 4, is distinctive in that with embodiment 1: one end of described handwheel 7 is connected to adjusting rod 5, and described adjusting rod is connected with the axle of screw lift 1 by shaft coupling 4 away from one end of handwheel thus the transmission that realizes between handwheel and screw lift。The present embodiment specifically discloses the connected mode of handwheel and screw lift, adopts this setup, owing to being connected by shaft coupling, therefore, it is possible to be suitable for the handwheel of different model, adds the versatility of equipment。
Embodiment 5, it is distinctive in that with embodiment 4: it also includes the second bearing block 6, it is provided with self-aligning ball bearing 61 in described second bearing block, second bearing block is provided with gland 62, offering the through hole suitable with adjusting rod size on described gland, described self-aligning ball bearing is suitable with adjusting rod to be made to be located remotely from handwheel and the middle body away from the adjusting rod of shaft coupling is flexibly connected with self-aligning ball bearing。In the present embodiment second bearing block install position have multiple, be such as arranged on body of wall or on ground, for instance gland is fixed on the first-class mode of frame, and the present embodiment improves so that the rotation process of handwheel is more stable on the basis of embodiment 4。
Embodiment 6, is distinctive in that with embodiment 5: be provided with lock handle 8 on described second bearing block。The present embodiment improves on the basis of embodiment 5, when regulating substrate height with the position of lock handle lock adjustment bar, stops adjusting rod rotation to realize spacing。Certain this mode also is adapted for situations below: the self-aligning ball bearing arranged in described handwheel and the second bearing block is flexibly connected。
Embodiment 7, it is distinctive in that with embodiment 1: described die heater 11 is provided with the oiling end connected with die heater and oil revolving end, roller axis direction both sides are respectively provided with a swivel joint, and the swivel joint of roller axis direction wherein side is connected with oiling end by pipeline, the swivel joint of opposite side is connected with oil revolving end by pipeline。The oil of die heater injects the inside of roller from the side of roller, die heater is flowed back to from opposite side by oil revolving end after roller inner loop is conducted heat, this set is convenient compared to embodiment 1 oil extraction, can either play good heats and oil can be circulated utilization again。
Embodiment 8, it is distinctive in that with embodiment above-described embodiment: described screw lift substrate, roller and handwheel all have 2, each roller axis direction both sides are respectively provided with a swivel joint and make the quantity of swivel joint be 4, when adjusting handle make one of them substrate rise another substrate decline time, decline substrate on the roller that arranges can contact with section bar end face, the roller of setting can contact with section bar bottom surface on the substrate that rises。In embodiment 1, wanting section bar bottom surface is carried out embossing is eaily, substrate is arranged on roller when section bar subjacent makes adjustment substrate position make substrate increase and can contact (or the top by the roller in the position adjustments of extrusion die to substrate) with section bar bottom surface, need to be arranged on above section bar bottom surface by substrate when section bar end face is embossed by needs and make to regulate roller when substrate place makes substrate position decline to contact with section bar end face, and also need to arrange tray below section bar or other structures that can make section bar guarantee clamping section bar, this set cannot realize section bar bottom surface end face being embossed simultaneously, the mode needing dismounting substrate and clamping when not coplanar is embossed is cumbersome, it is therefore contemplated that arrange embodiment 8。Adopt embodiment 8 that 2 roller clamping section bars are set, if needing one side to emboss, one of them roller changes into does not have textured roller and without oiling if two-sided embossing then two roller surface all have lines, and this mode is more convenient and ensure that the stability adding man-hour, ensure the texture uniformity of clean mark and the extrusion extruded。In addition, different embodiments all can make the quantity of component be original twice and the top laying respectively at section bar end face and section bar subjacent according to the spirit of the present embodiment, such as adjusting rod has 2, lay respectively at top and the section bar subjacent of section bar end face, such as the second bearing block has 2, 2 the second bearing blocks lay respectively at top and the section bar subjacent of section bar end face, gland has 2, being equipped with 1 self-aligning ball bearing in each second bearing block makes self-aligning ball bearing sum also be 2, etc., so make positive equipment under adopting the premise of scheme of two rollers more stable。
Embossing mechanism is arranged between extrusioning shaping platform and traction machine before using by the present invention, and according to the roller that the installation of the lines of required compacting and the size of section bar is different, the oil temperature setting die heater before starting to emboss makes the oil temperature plasticization temperature than PVC high 20 ~ 30 DEG C。When the present invention uses, high temperature oil is automatically injected by the high temp. rotary joint of roller one end, according to different section bars, drive screw lift to rotate by rotation hand wheel, screw lift drives substrate so that roller moves up and down, after regulating the place height of roller, roller contacts with Surface of profile can compress section bar, realize by section bar drive roller rotation itself, so without installing motor, greatly reduce production cost。The oil heating that the temperature of roller is injected by die heater, roller is heated evenly, the texture uniformity of extrusion, and can realize the requirement of the different texture degree of depth according to practical situation, and product quality is greatly improved。
Those skilled in the art should know; the protection scheme of the present invention is not limited only to the above embodiments; various permutation and combination and conversion can also be carried out on the basis of above-described embodiment; such as arrange in embodiment 8 after the pipeline being connected with upper and lower two swivel joints is connected by three way cock and be connected etc. with die heater again through pipeline; under the premise without prejudice to spirit of the present invention, the various conversion that the present invention is carried out all fall within protection scope of the present invention。
Claims (8)
1. a plastic material root line embosses mechanism, it is characterized in that including frame, screw lift, hands is taken turns, line slideway, substrate, roller, swivel joint and die heater, described line slideway is fixed in frame, described substrate can move so that substrate rises or falls in bracket height direction along line slideway, the screw mandrel of screw lift and substrate are in transmission connection, the axle of screw lift and handwheel are in transmission connection, described roller is flexibly connected with substrate, described swivel joint side is flexibly connected opposite side with roller and is connected with die heater by pipeline, the axle of screw lift is driven when described hand wheel rotating, the axle of screw lift drives the screw mandrel of screw lift, screw mandrel drives substrate described roller when bracket height direction is raised or lowered to certain position to contact with Surface of profile。
2. a kind of plastic material root line according to claim 1 embosses mechanism, described substrate is provided with clutch shaft bearing seat, silk braid and lock-screw it is provided with in clutch shaft bearing seat, described lock-screw is fixed on clutch shaft bearing seat and one end of lock-screw is fixed with silk braid and is connected, and the screw mandrel of described screw lift is connected the transmission realizing between screw lift and substrate with silk braid。
3. a kind of plastic material root line according to claim 1 embosses mechanism, it is characterised in that being connected with slide block on described line slideway, described substrate is fixedly connected with a slide block, substrate can be moved along line slideway。
4. a kind of plastic material root line according to claim 1 embosses mechanism, it is characterized in that one end of described handwheel is connected to adjusting rod, described adjusting rod is connected with the axle of screw lift by shaft coupling away from one end of handwheel thus the transmission that realizes between handwheel and screw lift。
5. a kind of plastic material root line according to claim 4 embosses mechanism, it is characterized in that it also includes the second bearing block, it is provided with self-aligning ball bearing in described second bearing block, second bearing block is provided with gland, offering the through hole suitable with adjusting rod size on described gland, described self-aligning ball bearing is suitable with adjusting rod to be made to be located remotely from handwheel and the middle body away from the adjusting rod of shaft coupling is flexibly connected with self-aligning ball bearing。
6. a kind of plastic material root line according to claim 5 embosses mechanism, it is characterised in that be provided with lock handle on described second bearing block。
7. a kind of plastic material root line according to claim 1 embosses mechanism, it is characterized in that described die heater is provided with the oiling end connected with die heater and oil revolving end, roller axis direction both sides are respectively provided with a swivel joint, and the swivel joint of roller axis direction wherein side is connected with oiling end by pipeline, the swivel joint of opposite side is connected with oil revolving end by pipeline。
8. a kind of plastic material root line according to any one of claim 1 to 7 embosses mechanism, it is characterized in that described screw lift substrate, roller and handwheel all have 2, each roller axis direction both sides are respectively provided with a swivel joint and make the quantity of swivel joint be 4, when adjusting handle make one of them substrate rise another substrate decline time, decline substrate on the roller that arranges can contact with section bar end face, the roller of setting can contact with section bar bottom surface on the substrate that rises。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610174991.4A CN105690731A (en) | 2016-03-25 | 2016-03-25 | Plastic section bar root line embossing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610174991.4A CN105690731A (en) | 2016-03-25 | 2016-03-25 | Plastic section bar root line embossing mechanism |
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| Publication Number | Publication Date |
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| CN105690731A true CN105690731A (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610174991.4A Pending CN105690731A (en) | 2016-03-25 | 2016-03-25 | Plastic section bar root line embossing mechanism |
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| CN (1) | CN105690731A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738835A (en) * | 2016-12-15 | 2017-05-31 | 上海泓阳机械有限公司 | A kind of film double-sided Embosser |
| CN108081641A (en) * | 2017-11-07 | 2018-05-29 | 江苏飞博尔新材料科技有限公司 | A kind of processing unit (plant) and processing method of full thread overlength screw rod |
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| CN205044153U (en) * | 2015-04-24 | 2016-02-24 | 惠州市伟升科技有限公司 | Knurling device of dust sealing pad |
| CN205467318U (en) * | 2016-03-25 | 2016-08-17 | 铜陵格瑞特挤出技术有限公司 | Plastic material root line pressure line mechanism |
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| US5311814A (en) * | 1993-06-28 | 1994-05-17 | Jacob Kierson | Assembly for embossing a pattern on surfaces of a slat used in a vertical blind assembly |
| CN1616217A (en) * | 2004-11-26 | 2005-05-18 | 梁磊 | Process for producing artificial tree bark grains on thermoplastic material product surface |
| CN101748611A (en) * | 2009-12-24 | 2010-06-23 | 何建雄 | TPU fabric and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738835A (en) * | 2016-12-15 | 2017-05-31 | 上海泓阳机械有限公司 | A kind of film double-sided Embosser |
| CN108081641A (en) * | 2017-11-07 | 2018-05-29 | 江苏飞博尔新材料科技有限公司 | A kind of processing unit (plant) and processing method of full thread overlength screw rod |
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Application publication date: 20160622 |