CN105690694A

CN105690694A - System and method for setting process parameters of injection molding machine based on data recording

Info

Publication number: CN105690694A
Application number: CN201610033523.5A
Authority: CN
Inventors: 田军; 李刚; 陈华余; 朱启佳; 鲁攀; 张�杰
Original assignee: Chongqing Century Jingxin Industrial (group) Co Ltd
Current assignee: Chongqing Century Jingxin Industrial (group) Co Ltd
Priority date: 2016-01-19
Filing date: 2016-01-19
Publication date: 2016-06-22

Abstract

The invention provides a system and method for setting process parameters of an injection molding machine based on data recording. The system for setting process parameters of the injection molding machine can store and record injection molding process parameters which meet injection molding machining requirements and provide subsequent inquiry, and in a process of executing the method for setting the process parameters of the injection molding machine by adopting the system for setting process parameters of the injection molding machine, only a parameter inquiry display of a process parameter record setting device requires to be operated to input an injection mould serial number to be inquired, so that a recorded environment parameter and a process parameter data set which is matched with the environment parameter when the inquiry is triggered can be inquired, can be found and extracted. The injection molding process parameters of the injection molding machine are set according to the injection molding process parameters recorded in the process parameter data set. The system can be effectively helpful for solving the problem that the debug time of the injection molding process parameters is long and the mould testing frequency is high, so that the time consumption cost and the raw material consumption cost caused by mould testing and debugging are lowered. The system has very good application and popularization value.

Description

A kind of injection machine processing parameter setting system and method based on data record

Technical field

The present invention relates to industry injection machine technical field and areas of information technology, particularly relate to a kind of injection machine processing parameter setting system based on data record and establishing method thereof。

Background technology

Along with becoming increasingly abundant of plastic product, the technological requirement of injection molding is also improved constantly, one injection machine is joined a set of specific injection mold and cannot have been met the needs of production and processing, enterprise considers versatility, a usual injection machine needs to coordinate and overlaps injection mold more, different according to the production and processing task arranged, use different injection molds to be processed。But the molding proces s parameters of injection machine is required difference by different injection molds, specific injection mold mould needs to coordinate the molding proces s parameters such as the specific injection speed of injection machine, pressure and specific mold clamping force, and the formed precision of guarantee goods meets processing request。

In injection machine use procedure, change injection mold every time and be required for the process through producing die trial, just can produce qualified product。In the production die trial process of current injection machine, it is usually and utilized memory by those skilled in the art, use for reference or intuitive manner sets out original process parameter at injection machine, gone out sample by injection machine injection test again, further according to sample, technical staff progressively molding proces s parameters be optimized and finely tune。This processing mode based on artificial memory, reference or intuition not only time-consuming, effort, take material, and because of the variation of technical staff, technological parameter is difficult to manage；Moreover, same injection mold, when the ambient parameter (such as ambient temperature, ambient humidity, environmental air pollution index etc.) of production and processing is different, its correspondence meets the molding proces s parameters of processing request also can there is respective change, but the change of these ambient parameters tends to be ignored by technical staff, and technical staff is also difficult to intuitively ambient parameter accurately be quantified reference, thus the judgement that influence technique personnel are in die trial process。Just because of these reasons, even if sophisticated technical staff, generally it is also required to experiment die trial more than ten times repeatedly (sometimes even up to tens of times), can be only achieved the injection molding requirement met injection mold to be processed, the raw material consumed in die trial process then defines waste, and this additionally consumes spending by causing huge raw material in the production process long-term in enterprise。

Summary of the invention

For above shortcomings in prior art, it is an object of the invention to provide a kind of injection machine processing parameter setting system based on data record, in order to the setting of assisted injection molding process parameter when injection machine replacing injection mold carries out production and processing, thus helping to solve molding proces s parameters debugging time length, die trial problem often, to reduce because the time loss cost and the cost of materials consumed caused is debugged in die trial。

For solving above-mentioned technical problem, present invention employs following technical scheme:

A kind of injection machine processing parameter setting system based on data record, including the technological parameter record setting device matched with injection machine, described technological parameter record setting device include the injection machine that parameter acquisition controller, data storage, parameter query display, parameter setting controller and being arranged on match ambient parameter harvester in the environment, wherein:

Ambient parameter harvester for sense the injection machine that matches ambient parameter in the environment；

Parameter acquisition controller and the injection machine matched carry out data communication, and carry out data cube computation with ambient parameter harvester and data storage respectively, for providing the acquisition operations of typing that injection mold numbers and molding proces s parameters, and when triggering the injection mold for institute's typing and numbering the collection performing molding proces s parameters, molding proces s parameters during from the injection machine acquisition triggering collection matched, ambient parameter during from ambient parameter harvester acquisition triggering collection, molding proces s parameters and ambient parameter merging during the triggering collection that injection mold targeted during by triggering collection is numbered and obtained are recorded as a technological parameter data set being marked with corresponding injection mold numbering, it is uploaded to data storage to store；

Data storage is provided with the molding proces s parameters storage table of multiple different injection mold numbering, for receiving the technological parameter data set being marked with injection mold numbering that parameter acquisition controller transmits, store to corresponding injection mold in the molding proces s parameters storage table numbered；

Parameter query display respectively with ambient parameter harvester, data storage and parameter setting controller carry out data cube computation, for providing inquiry and the display operation of the technological parameter data set of typing that injection mold to be checked numbers and correspondence thereof, and when triggering technological parameter data set corresponding to the numbering of the injection mold to be checked to typing and inquiring about, ambient parameter when triggering inquiry is obtained from ambient parameter harvester, then from data storage, the stored molding proces s parameters storage table being marked with injection mold to be checked numbering is inquired about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding, send to parameter setting controller, and the molding proces s parameters of record in this technological parameter data set Query Result is shown；

Parameter setting controller and the injection machine matched carry out data communication, for the molding proces s parameters of record in the technological parameter data set Query Result that sends according to parameter query display, the molding proces s parameters of injection machine are set。

Above-mentioned based in the injection machine processing parameter setting system of data record, as improvement project, described technological parameter record setting device has multiple stage, and matches respectively in different injection machines；System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively。

Above-mentioned based in the injection machine processing parameter setting system of data record, as further improvement project, in described technological parameter record setting device, when parameter query display is additionally operable to inquire about, in the molding proces s parameters storage table being marked with injection mold to be checked numbering stored from data storage, the technological parameter data set that ambient parameter when inquiring about with described triggering matches less than the ambient parameter recorded, send data server inquiry request to data storage；Data storage is additionally operable to when receiving the data server inquiry request from parameter query display, from data server, the stored Shooting Technique data base being marked with injection mold to be checked numbering inquires about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, it is transmitted back to parameter query display, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding。

Above-mentioned based in the injection machine processing parameter setting system of data record, as further improvement project, described technological parameter record setting device also includes data syn-chronization controller, described data syn-chronization controller carries out data cube computation with the data storage in its place technological parameter record setting device and data server respectively, for providing the data syn-chronization between data storage and data server to operate, and when trigger data synchronization process, the molding proces s parameters storage table of the numbering that is respectively directed in data storage stored each injection mold, the whole technological parameter data sets in the Shooting Technique data base of corresponding injection mold numbering are extracted from data server, synchronized update stores in the molding proces s parameters storage table that in data storage, corresponding injection mold is numbered。

Correspondingly, present invention also offers a kind of injection machine processing parameter setting method using above-mentioned injection machine processing parameter setting system；For this, present invention employs following technical scheme:

A kind of injection machine processing parameter setting method, it is characterised in that adopt the above-mentioned injection machine processing parameter setting system based on data record to perform the setting operation to injection machine technological parameter；Specifically include following steps:

S1) when the injection mold to be processed being required on injection machine re-starts the setting of molding proces s parameters, start with the ambient parameter harvester in the technological parameter record setting device of injection machine pairing sense described injection machine ambient parameter in the environment, and operate the parameter query display of described technological parameter record setting device, typing injection mold numbering to be checked, the technological parameter data set triggering the numbering of the injection mold to be checked to typing corresponding is inquired about；

S2) with the parameter query display of the technological parameter record setting device of injection machine pairing when triggering technological parameter data set corresponding to the numbering of the injection mold to be checked to typing and inquiring about, ambient parameter when triggering inquiry is obtained from ambient parameter harvester, then from data storage, the stored molding proces s parameters storage table being marked with injection mold to be checked numbering is inquired about, if inquiring the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, then perform step s3)；

S3) from data storage, the technological parameter data set that the ambient parameter recorded matches is extracted with the described ambient parameter triggered when inquiring about with the parameter query display of the technological parameter record setting device of injection machine pairing, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding, send to parameter setting controller, and the molding proces s parameters of record in this technological parameter data set Query Result is shown, perform step s4)；

S4) molding proces s parameters of record in the technological parameter data set Query Result sent according to parameter query display with the parameter setting controller of the technological parameter record setting device of injection machine pairing, the molding proces s parameters of injection machine is set, once namely the setting operation of injection machine technological parameter is completed。

In above-mentioned injection machine processing parameter setting method, preferably, in described injection machine processing parameter setting system, with the technological parameter data set of each molding proces s parameters stored record of storage table in the technological parameter record setting device of injection machine pairing, carry out data acquisition in accordance with the following steps:

R1) in advance when the molding proces s parameters that injection machine sets meets the requirement of the injection molding to injection mold to be processed, start with the ambient parameter harvester in the technological parameter record setting device of injection machine pairing sense described injection machine ambient parameter in the environment, and operate the parameter acquisition controller in described technological parameter record setting device, the injection mold numbering of the current injection mold to be processed of typing, triggers the injection mold for institute's typing and numbers the collection performing molding proces s parameters；

R2) with the parameter acquisition controller of the technological parameter record setting device of injection machine pairing when triggering the injection mold for institute's typing and numbering the collection performing molding proces s parameters, molding proces s parameters during from the injection machine acquisition triggering collection matched, and ambient parameter during from ambient parameter harvester acquisition triggering collection, molding proces s parameters and ambient parameter merging during the triggering collection that injection mold targeted during by triggering collection is numbered and obtained are recorded as a technological parameter data set being marked with corresponding injection mold numbering, are uploaded to data storage；Data storage receives the technological parameter data set being marked with injection mold numbering that parameter acquisition controller transmits, and stores to corresponding injection mold in the molding proces s parameters storage table numbered；

R3) for the injection mold to be processed of at least one numbering, the repeated execution of steps r1 when different ambient parameters respectively) ~ r2), gather and generate the corresponding injection mold to be processed multiple technological parameter data sets when different ambient parameters, store to data storage in the molding proces s parameters storage table of corresponding injection mold numbering。

In above-mentioned injection machine processing parameter setting method, as improvement project, in described injection machine processing parameter setting system, technological parameter record setting device has multiple stage, and matches respectively in different injection machines；System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively；

Described step s2) in, if inquiring about, with the technological parameter record setting device of injection machine pairing, the technological parameter data set matched with the described ambient parameter triggered when inquiring about less than the ambient parameter recorded from data storage, then send data server inquiry request to data storage, then perform step s2.1)；

S2.1) data storage of described technological parameter record setting device is when receiving the data server inquiry request from parameter query display, from data server, the stored Shooting Technique data base being marked with injection mold to be checked numbering inquires about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, it is transmitted back to parameter query display, then performs step s3)。

In above-mentioned injection machine processing parameter setting method, as further improvement project, in described injection machine processing parameter setting system, technological parameter record setting device has multiple stage, and matches respectively in different injection machines；System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively；Described technological parameter record setting device also includes data syn-chronization controller, described data syn-chronization controller carries out data cube computation with the data storage in its place technological parameter record setting device and data server respectively, for providing the data syn-chronization between data storage and data server to operate；

In described injection machine processing parameter setting system, and the technological parameter data set of each molding proces s parameters stored record of storage table in the technological parameter record setting device of injection machine pairing, carry out data acquisition in accordance with the following steps:

U1) run and the data syn-chronization controller in the technological parameter record setting device of injection machine pairing, trigger data synchronization process；

U2) the data syn-chronization controller in described technological parameter record setting device is when trigger data synchronization process, the molding proces s parameters storage table of the numbering that is respectively directed in data storage stored each injection mold, extracting the whole technological parameter data sets in the Shooting Technique data base of corresponding injection mold numbering from data server, synchronized update stores in the molding proces s parameters storage table that in data storage, corresponding injection mold is numbered。

Compared to prior art, the method have the advantages that

1, the injection machine processing parameter setting system of the present invention, it can to finally determining carry out the debugging of molding proces s parameters when different ambient parameters for injection mold to be processed after that preferably meeting the molding proces s parameters that injection molding requires carries out storage record, and subsequent query is provided, and adopting this injection machine processing parameter setting system to perform in the setting operation method to injection machine technological parameter, have only to the parameter query display typing injection mold numbering to be checked of Operating parameters record setting device, just can inquire about and find and extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, complete the molding proces s parameters to injection machine according to the molding proces s parameters wherein recorded to set, technical staff is just referred to the molding proces s parameters of display and injection machine is set, easy and simple to handle, avoid the memory artificial based on technical staff on the one hand, molding proces s parameters is carried out producing the flow process of mould testing by the processing mode of reference or intuition, can reduce or avoid because producing the problem that die trial causes time and raw materials consumption, also solve technical staff on the other hand to be also difficult to carry out ambient parameter intuitively accurately quantifying with reference to and affecting the problem to the judgement that molding proces s parameters sets, assist in ensuring that set molding proces s parameters is corresponding with its instantly concrete ambient conditions all the time, and then improve accuracy and the specific aim that molding proces s parameters sets。

2, the injection machine processing parameter setting system of the present invention, can the technological parameter record setting device that matches from different injection machines containing multiple stage of scale expanding packet, and the technological parameter data set setting up the variant injection mold numbering of the correspondence of storage in the technological parameter record setting device that each injection machine is matched by data server carries out centralized database storage, and inquiry is provided, the stored technological parameter data set content of each technological parameter record setting device matched in system in different injection machines can be shared, improve information inquiry effectiveness and the ease for use of system。

3, the injection machine processing parameter setting system of the present invention, on the technological parameter record setting device matched from different injection machines containing multiple stage in expanding packet and the basis setting up data server, the data syn-chronization between technological parameter record setting device and data server in system can also be passed through, promote data query and extraction efficiency, it is to avoid the problem causing data server inquiry data transmission blocking because of Integrated query。

4, the injection machine processing parameter setting system of the present invention and injection machine processing parameter setting method, can effectively help to solve molding proces s parameters debugging time length, die trial problem often, to reduce because the time loss cost and the cost of materials consumed caused is debugged in die trial, there is good application and popularization value。

Accompanying drawing explanation

The system architecture schematic diagram that Fig. 1 is the present invention to be docked with injection machine based on injection machine a kind of embodiment of processing parameter setting system of data record。

Fig. 2 is this present invention based on a kind of more excellent integrated layout design scheme of technological parameter record setting device in the injection machine processing parameter setting system of data record and the schematic diagram that docks with injection machine thereof。

Fig. 3 is the present invention improves, based on the injection machine processing parameter setting system of data record is a kind of, the system architecture schematic diagram that embodiment docks with injection machine。

The system architecture schematic diagram that Fig. 4 is the present invention to be docked with injection machine based on a kind of further improvement embodiment of injection machine processing parameter setting system of data record。

Detailed description of the invention

The invention provides a kind of injection machine processing parameter setting system based on data record, as shown in Figure 1, it includes and the technological parameter record setting device of injection machine pairing, described technological parameter record setting device include the injection machine that parameter acquisition controller, data storage, parameter query display, parameter setting controller and being arranged on match ambient parameter harvester in the environment；Wherein, ambient parameter harvester for sense the injection machine that matches ambient parameter in the environment；

Parameter acquisition controller and the injection machine matched carry out data communication, and carry out data cube computation with ambient parameter harvester and data storage respectively, for providing the acquisition operations of typing that injection mold numbers and molding proces s parameters, and when triggering the injection mold for institute's typing and numbering the collection performing molding proces s parameters, molding proces s parameters during from the injection machine acquisition triggering collection matched, ambient parameter during from ambient parameter harvester acquisition triggering collection, molding proces s parameters and ambient parameter merging during the triggering collection that injection mold targeted during by triggering collection is numbered and obtained are recorded as a technological parameter data set being marked with corresponding injection mold numbering, it is uploaded to data storage to store；Data storage is provided with the molding proces s parameters storage table of multiple different injection mold numbering, for receiving the technological parameter data set being marked with injection mold numbering that parameter acquisition controller transmits, store to corresponding injection mold in the molding proces s parameters storage table numbered；Parameter query display respectively with ambient parameter harvester, data storage and parameter setting controller carry out data cube computation, for providing inquiry and the display operation of the technological parameter data set of typing that injection mold to be checked numbers and correspondence thereof, and when triggering technological parameter data set corresponding to the numbering of the injection mold to be checked to typing and inquiring about, ambient parameter when triggering inquiry is obtained from ambient parameter harvester, then from data storage, the stored molding proces s parameters storage table being marked with injection mold to be checked numbering is inquired about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding, send to parameter setting controller, and the molding proces s parameters of record in this technological parameter data set Query Result is shown；Parameter setting controller and the injection machine matched carry out data communication, for the molding proces s parameters of record in the technological parameter data set Query Result that sends according to parameter query display, the molding proces s parameters of injection machine are set。

In the injection machine processing parameter setting system of the present invention, technological parameter record setting device needs to use with injection machine pairing, in order to the molding proces s parameters that set injection mold correspondences many joined together by each injection machine are set carry out record and setting targetedly。

In the technological parameter record setting device matched with injection machine, ambient parameter harvester, parameter acquisition controller, data storage, parameter query display and parameter setting controller, can be achieved each via electronic circuit integrated technology, there is good technical feasibility；And integral type Integrated design can be adopted between ambient parameter harvester, parameter acquisition controller, data storage, parameter query display, parameter setting controller, each independent split-type design or the hybrid structure design that part is integrated, part is split type can also be adopted。

The injection machine that ambient parameter harvester gathers ambient parameter in the environment can include but not limited to the one or more parameters therein such as ambient temperature, ambient humidity, environmental air pollution index, as long as the ambient parameter relevant to injection molding all can as the acquisition target of ambient parameter harvester, ambient parameter harvester entirety is then made up of the respective environment parameter sensors of technology maturation and data acquisition and data output circuit。Also there is certain requirement the position that arranges of ambient parameter harvester, need be arranged on match injection machine institute in the environment, such as it is arranged in the workshop of injection machine of its pairing, or the concrete lodging workpiece being arranged on the injection machine output to its pairing carries out on the mechanical arm of pickup, etc.。

Parameter acquisition controller needs possess the related electronic module that data message input, parameter acquisition and data message are uploaded, data message input electronic module can be conventional input through keyboard module or touch screen input unit module etc., and the electronic module that the electronic module of parameter acquisition and data message are uploaded then carries out data with injection machine, ambient parameter harvester and data storage respectively and docks。The injection mold numbering of the provided typing of parameter acquisition controller, it is possible to be the model of injection mold, user-defined identification coding, converted products model code etc., as long as can in order to the mark of Division identification difference injection mold；And about the typing mode of injection mold numbering on parameter acquisition controller, it is possible to it is directly enter data message, it is also possible to be choose after pre-set typing option。Parameter acquisition controller is then determined according to molding proces s parameters scope set injection machine and type from the molding proces s parameters of injection machine, can including injection pressure, injection time, injection temperature, dwell pressure, dwell time, be pressed parameter etc., technological parameter involved in actual injection molding can serve as acquisition target。After the typing of injection mold numbering completes during triggering collection, parameter acquisition controller then can by triggering collection time targeted injection mold numbering and obtain triggering collection time molding proces s parameters and ambient parameter merge and be recorded as a technological parameter data set being marked with corresponding injection mold numbering, be uploaded to data storage and store。

Data storage then adopts storage electronic unit to realize；The molding proces s parameters storage table of the different injection molds numbering arranged in data storage, can be need the different injection molds coordinated to be set in advance in data storage according to injection machine in actual production, it is also possible to be edit generation when the technological parameter data producing to be marked with injection mold numbering need to carry out uploading storage。When practical application, in order to ensure that the molding proces s parameters that the later stage obtains when carrying out parameter query as much as possible accurately and has reference significance, parameter acquisition controller collection uploads to the technological parameter data set of data storage to be needed to reach certain quantity accumulation, and these technological parameter data sets are required to contain different injection mold numberings and corresponding different ambient parameter states, in order to when concrete inquiry application can for different injection molds numberings when different ambient parameters can after inquire the technological parameter data set matched。

Parameter query display needs possess the related electronic module that data message input, parameter acquisition and data message are inquired about and obtained and data export and information shows, data message input electronic module can be conventional input through keyboard module, certainly preferably select can the touch screen input unit module that shows of integrated information, be so more beneficial for equipment lightweight, Miniaturization Design；Data message inquiry and obtaining, then have only to design and the data transmission circuit of data storage, and set up the data query relevant between data storage and acquisition communication instruction, data storage in addition feedback transmission can realize；The output of data is to carry out data transmission docking with parameter setting controller, and the data transmission circuit adopting prior art conventional can realize。Parameter query display carries out in the process inquired about in the molding proces s parameters storage table being marked with injection mold to be checked numbering stored from data storage, judge, when whether the ambient parameter that a technological parameter data set records matches with the described ambient parameter triggered when inquiring about, also to adopt multiple different judgment mode；Such as, the range of error of permission can be preset for each parameter in ambient parameter, if with described trigger inquiry time ambient parameter compared with, in the ambient parameter that technological parameter data set records, every corresponding parameter is all in the range of error allowed, then judge to compare to join；Or, the ambient parameter that can be stored by molding proces s parameters in table in each technological parameter data set carries out difference comparsion with the described ambient parameter triggered when inquiring about respectively, is judged to match by minimum with the summation of the difference of parameters in the described ambient parameter triggered when inquiring about for the ambient parameter recorded a technological parameter data set；Even, degree of correlation for different parameters in ambient parameter with injection moulding effect formulates the relevancy algorithm arranging weight differentiation, it is judged to match by the technological parameter data set that the ambient parameter recorded and parameters in the described ambient parameter triggered when inquiring about obtain optimum degree of association result according to this relevancy algorithm, etc.；Concrete coupling decision procedure, it is possible to determine according to the needs of practical application。

Parameter setting controller then needs to possess data message and obtains and data message uploads the related electronic module of setting, data message obtains electronic module for communicating with the docking of parameter query display, data message is uploaded and is set electronic module for carrying out having docked the set-up function to its molding proces s parameters with the injection machine of pairing, needing to obtain, from injection machine, the communication authority that molding proces s parameters is set, the data transmission circuit that these electronic modules adopt prior art conventional coordinates corresponding data transmission permission communication protocol to realize。

As the more excellent integrated layout designs thinking of the one of technological parameter record setting device in injection machine processing parameter setting system of the present invention, as shown in Figure 2, can by the parameter acquisition controller in technological parameter record setting device, data storage, parameter query display and parameter setting controller is integrated is arranged in a handheld mobile device, and ambient parameter harvester be arranged on as an independent device match injection machine institute in the environment, with integrated parameter acquisition controller, data storage, the handheld mobile device of parameter query display and parameter setting controller sets up data communication。Such advantage is in that, the related electronic module of the data message input, parameter acquisition and the communicating data information that relate in parameter acquisition controller and parameter query display can be shared, and it is integrated with data storage, it is more favorable to ensure parameter acquisition controller, parameter query display respectively and the localization of data communication between data storage, better ensure to carry out data upload, the message transmission rate of query manipulation, it is to avoid the transmission delay problem that long-range communications causes；On the other hand, dock, between the injection machine that parameter acquisition controller and parameter setting controller match with it, the related electronic module carrying out data communication and corresponding data transmission permission communication protocol can also be shared, be conducive to circuit structure further to be integrated；Simultaneously parameter acquisition controller, data storage, parameter query display and parameter setting controller is integrated is set to a handheld mobile device, also allow for technical staff in operational use can this equipment hand-held arbitrarily mobile, use more convenient。And ambient parameter harvester is separately provided, being easy to is fixed be arranged on the injection machine that matches a fixed position in the environment carry out the monitoring of ambient parameter, avoid ambient parameter harvester to move to different azimuth with the handheld mobile device of parameter acquisition controller, data storage and the integrated place of parameter query display and cause ambient parameter monitoring difference, the problem causing inquiry error in data。

Adopt the present invention based on the injection machine processing parameter setting system of data record, it is possible to directly performing the setting operation to injection machine technological parameter, concrete grammar flow process is as follows:

By above-mentioned injection machine processing parameter setting method flow process, it can be seen that, as long as storage has the molding proces s parameters storage table of the injection mold numbering that injection mold to be processed is corresponding in the data storage of injection machine processing parameter setting system of the present invention, and record has checking of passing through corresponding under abundant varying environment Parameter Conditions to meet the technological parameter data set that injection molding requires in this molding proces s parameters storage table, so when the injection mold to be processed being required on injection machine re-starts the setting of molding proces s parameters, have only to the parameter query display typing injection mold numbering to be checked of Operating parameters record setting device, with injection machine pairing technological parameter record setting device parameter query display just can automatically from ambient parameter harvester trigger collection inquire about time ambient parameter, from data storage, the stored molding proces s parameters storage table being marked with injection mold to be checked numbering carries out match query, find and extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, send to parameter setting controller, and the molding proces s parameters wherein recorded is shown, confirm so that molding proces s parameters is carried out observing by the technical staff at scene；Parameter setting controller is after receiving the technological parameter data set Query Result that parameter query display sends, directly according to the molding proces s parameters wherein recorded, the molding proces s parameters of injection machine is set, once namely the setting operation of injection machine technological parameter is completed, and by the setting operation of parameter setting controller, it becomes possible to make the molding proces s parameters of injection machine meet the processing request of injection mold to be processed。Since so, avoid the memory artificial based on technical staff on the one hand, molding proces s parameters is carried out producing the flow process of mould testing by the processing mode of reference or intuition, can reduce or avoid because producing the problem that die trial causes time and raw materials consumption, also solve technical staff on the other hand to be also difficult to carry out ambient parameter intuitively accurately quantifying with reference to and affecting the problem to the judgement that molding proces s parameters sets, assist in ensuring that set molding proces s parameters is corresponding with its instantly concrete ambient conditions all the time, and then improve accuracy and the specific aim that molding proces s parameters sets。Therefore, the injection machine processing parameter setting system of the present invention, it is possible to help to solve molding proces s parameters debugging time length, die trial problem often, to reduce because the time loss cost and the cost of materials consumed caused is debugged in die trial。

Certainly, in the injection machine processing parameter setting system of the present invention, if the data storage disappearance in factor data memorizer, and cause at above-mentioned steps s2) in parameter query display inquire about from data storage less than the ambient parameter recorded with described trigger inquiry time a technological parameter data set matching of ambient parameter, then parameter query display can early warning in addition, or the relevant information that display is in order to indicate " inquiry data failure ", determined the molding proces s parameters of injection machine by other approach with teaching process personnel, parameter setting controller is owing to cannot obtain technological parameter data set Query Result simultaneously, also cannot directly the molding proces s parameters of injection machine be set。Carry out relevant prompting when correlated results cannot be inquired and cause completing parameter setting, be the art methods comparatively commonly used, therefore no longer add here to repeat。

From above-mentioned injection machine processing parameter setting method flow process it is also seen that, the present invention, based on the data content of the molding proces s parameters storage table of storage in the data storage of the injection machine processing parameter setting system of data record, is realize the inquiry of injection machine technological parameter and the significant data basis set。Therefore, in injection machine processing parameter setting system, with the technological parameter data set of each molding proces s parameters stored record of storage table in the technological parameter record setting device of injection machine pairing, it is possible to carry out data acquisition in accordance with the following steps:

Data acquisition is carried out according to above-mentioned step, finally determine after being equivalent to carry out when different ambient parameters the debugging of molding proces s parameters for injection mold to be processed that preferably meeting the molding proces s parameters that injection molding requires has carried out storage record, and each the molding proces s parameters all remarks recorded have the ambient parameter of its correspondence, make the parameter query display of technological parameter record setting device when inquiring about, it is possible to inquire the corresponding injection mold to be processed technological parameter data set under its environmental condition that instantly matches。In data storage, the molding proces s parameters storage table of stored different injection molds numberings is more many, then injection machine processing parameter setting system can the adaptive injection mold kind used more many；And the technological parameter data set of record ambient parameter scope more many, that cover is more extensive in each molding proces s parameters storage table, then the molding proces s parameters for corresponding injection mold institute's match query and setting then more has accuracy and reliability。

In a larger processing factory, it is likely to use several injection machines to carry out batch production processing, even for the division of different production tasks, it is possible to arrange multiple injection moulding workshops with multistation injection molding machine；Under such application scenario, it is likely that because the interim adjustment of production task, occur carrying out between different injection machine or different injection moulding workshop the situation of production task exchange。This has just caused a problem further: probably due to the exchange of production task on an injection machine, it needs to use the injection mold never coordinated before this to produce new product, or on injection machine, the new injection mold changed is once with the use of mistake, but lacks technological parameter data set record corresponding under current environment Parameter Conditions；Since so, it is easy in the technological parameter record setting device causing this injection machine to match and does not store the technological parameter data set having corresponding injection mold, thus causing cannot obtaining relevant query result when utilizing injection machine processing parameter setting system to carry out molding proces s parameters inquiry, and then the situation that molding proces s parameters sets cannot be completed。In order to solve such problem, as the further improvement project of injection machine processing parameter setting system of the present invention, as it is shown on figure 3, system can arrange technological parameter record setting device multiple stage, and match respectively in different injection machines；Simultaneously, system is also set up data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively。Since so, in the data server of injection machine processing parameter setting system, the technological parameter data set recording molding proces s parameters set by the injection machine once used injection mold that storage has in system each technological parameter record setting device match will be accumulated, therefore, in data server, the Shooting Technique data base of corresponding injection mold numbering is all recorded for multiple injection mold。Thus, when the injection machine processing parameter setting system adopting this improvement project carries out the setting operation of injection machine technological parameter, its concrete method flow is as follows:

S2) with the parameter query display of the technological parameter record setting device of injection machine pairing when triggering technological parameter data set corresponding to the numbering of the injection mold to be checked to typing and inquiring about, ambient parameter when triggering inquiry is obtained from ambient parameter harvester, then from data storage, the stored molding proces s parameters storage table being marked with injection mold to be checked numbering is inquired about, if inquiring the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, then perform step s3)；If inquiring about the technological parameter data set matched with the described ambient parameter triggered when inquiring about less than the ambient parameter recorded from data storage, then sending data server inquiry request to data storage, then performing step s2.1)；

S2.1) data storage of described technological parameter record setting device is when receiving the data server inquiry request from parameter query display, from data server, the stored Shooting Technique data base being marked with injection mold to be checked numbering inquires about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, it is transmitted back to parameter query display, then performs step s3)；

By above-mentioned injection machine processing parameter setting method flow process, it can be seen that, the reasons such as the exchange if as production task cause that injection machine needs use the injection mold never coordinated before this to produce new product, or the new injection mold changed is once with the use of mistake on injection machine, but shortage technological parameter data set record of correspondence under current environment Parameter Conditions causes in the technological parameter record setting device that this injection machine matches, storage does not have the technological parameter data set of corresponding injection mold, when the injection mold to be processed being required on injection machine re-starts the setting of molding proces s parameters, perform to above-mentioned step s2), the parameter query display that will cause the technological parameter record setting device matched with injection machine inquires about the situation of the technological parameter data set matched less than the ambient parameter recorded with the described ambient parameter triggered when inquiring about from data storage, now, parameter query display then sends data server inquiry request to data storage, trigger and perform step s2.1), by the data storage of technological parameter record setting device when receiving the data server inquiry request from parameter query display, from data server, the stored Shooting Technique data base being marked with injection mold to be checked numbering inquires about, this wants have any one to have corresponding injection mold numbering and the technological parameter data set matched with ambient parameter when triggering inquiry to record in the technological parameter record setting device of injection machine pairing in system, then will be stored in corresponding injection mold numbering Shooting Technique data base by data server collection, therefore the technological parameter data set that the ambient parameter recorded matches just can be inquired about and extract to the data storage of technological parameter record setting device with the described ambient parameter triggered when inquiring about from this Shooting Technique data base of data server, it is transmitted back to parameter query display, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding, and complete the molding proces s parameters to injection machine set according to the molding proces s parameters of record in this technological parameter data set Query Result。Thus, just make the stored technological parameter data set content of each technological parameter record setting device matched in system in different injection machines to be shared, improve information inquiry effectiveness and the ease for use of system。

Certainly, in the injection machine processing parameter setting system of the present invention, if the data storage disappearance in factor data server, and cause at above-mentioned steps s2.1) in, the technological parameter data set that the ambient parameter recorded matches still can not be inquired about and extract to the data storage of technological parameter record setting device with the described ambient parameter triggered when inquiring about from the corresponding Shooting Technique data base of data server, then the parameter query display of technological parameter record setting device can early warning in addition, or the relevant information that display is in order to indicate " inquiry data failure ", determined the molding proces s parameters of injection machine by other approach with teaching process personnel, parameter setting controller is owing to cannot obtain technological parameter data set Query Result simultaneously, also cannot directly the molding proces s parameters of injection machine be set。Carry out relevant prompting when correlated results cannot be inquired and cause completing parameter setting, be the art methods comparatively commonly used, therefore no longer add here to repeat。

In the injection machine processing parameter setting system of above-mentioned improvement, although when technological parameter record setting device is undertaken inquiring about by the data storage of himself and fails to get technological parameter data set Query Result, can further trigger request and then inquiry data server, but this mode successively inquired about stage by stage, the efficiency of data query can be affected on the one hand, on the other hand, if having multiple stage technological parameter record setting device access data services device simultaneously to inquire about in certain time period, it is easy to cause the blocking of inquiry transmission channel to postpone。Therefore, generation in order to avoid these situations, as shown in Figure 4, in the injection machine processing parameter setting system-based of above-mentioned increase data server, can also increase in every technological parameter record setting device and data syn-chronization controller is set, this data syn-chronization controller carries out data cube computation with the data storage in its place technological parameter record setting device and data server respectively, for providing the data syn-chronization between data storage and data server to operate, and when trigger data synchronization process, the molding proces s parameters storage table of the numbering that is respectively directed in data storage stored each injection mold, the whole technological parameter data sets in the Shooting Technique data base of corresponding injection mold numbering are extracted from data server, synchronized update stores in the molding proces s parameters storage table that in data storage, corresponding injection mold is numbered。Thus, in the injection machine processing parameter setting system of the present invention, with the technological parameter data set of each molding proces s parameters stored record of storage table in the technological parameter record setting device of injection machine pairing, it is possible to the collection carrying out data in accordance with the following steps synchronizes:

Since so, in the injection machine processing parameter setting system of the present invention, can when injection machine be idle (when being such as not carried out processing tasks), in triggering system, the data syn-chronization controller in the technological parameter record setting device of each injection machine pairing performs data synchronization processing successively, and the molding proces s parameters storage table that the injection mold having record in its data storage is only numbered by every technological parameter record setting device carries out data synchronization updating, mean that every technological parameter record setting device is stored with the use of the related process parameters group of the injection mold numbering crossed just for its supporting injection machine, rather than the whole Shooting Technique database synchronization in data server are come；Thus, on the one hand can so that every technological parameter record setting device be by the data synchronization processing with data server, can obtain comparatively comprehensively synchronizing storage with the use of the related process parameters group of the injection mold numbering crossed for its supporting injection machine, allow follow-up for corresponding injection mold carry out molding proces s parameters set time can either directly through in technological parameter record setting device data storage inquiry and faster obtain technological parameter data set Query Result, help to improve data query and extraction efficiency, avoid causing the situation of data server inquiry data transmission blocking；On the other hand, turn avoid in the whole Shooting Technique database synchronization in data server to technological parameter record setting device, that causes technological parameter record setting device too much causes, according to storage data content in memorizer, the problem that memory data output is too fat to move, reduce efficiency data query。And, when the injection machine of technological parameter record setting device pairing needs to use a new injection mold to be processed, as long as storage has the Shooting Technique data base that corresponding injection mold is numbered in data server, so have only to set up the molding proces s parameters storage table of corresponding injection mold numbering in the data storage to the technological parameter record setting device that injection machine matches, then service data isochronous controller trigger data synchronization process, can each technological parameter data set in the Shooting Technique data base of corresponding injection mold numbering in data server be synchronized in the data storage of technological parameter record setting device, can be good at solving injection machine and need to use the problem inquiring about setting molding proces s parameters during new injection mold, and simultaneously operating is convenient to。

In sum, the present invention is based on the injection machine processing parameter setting system of data record, it can to finally determining carry out the debugging of molding proces s parameters when different ambient parameters for injection mold to be processed after that preferably meeting the molding proces s parameters that injection molding requires carries out storage record, and subsequent query is provided, and adopting this injection machine processing parameter setting system to perform in the setting operation method to injection machine technological parameter, have only to the parameter query display typing injection mold numbering to be checked of Operating parameters record setting device, just can inquire about and find and extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, complete the molding proces s parameters to injection machine according to the molding proces s parameters wherein recorded to set, avoid the memory artificial based on technical staff on the one hand, molding proces s parameters is carried out producing the flow process of mould testing by the processing mode of reference or intuition, can reduce or avoid because producing the problem that die trial causes time and raw materials consumption, also solve technical staff on the other hand to be also difficult to carry out ambient parameter intuitively accurately quantifying with reference to and affecting the problem to the judgement that molding proces s parameters sets, assist in ensuring that set molding proces s parameters is corresponding with its instantly concrete ambient conditions all the time, and then improve accuracy and the specific aim that molding proces s parameters sets。Simultaneously, the injection machine processing parameter setting system of the present invention can the technological parameter record setting device that matches from different injection machines containing multiple stage of scale expanding packet, and the technological parameter data set setting up the variant injection mold numbering of the correspondence of storage in the technological parameter record setting device that each injection machine is matched by data server carries out centralized database storage, and inquiry is provided, the stored technological parameter data set content of each technological parameter record setting device matched in system in different injection machines can be shared, improve information inquiry effectiveness and the ease for use of system；Additionally, on this basis, it is also possible to by data syn-chronization between technological parameter record setting device and data server in system, promote data query and extraction efficiency, it is to avoid the problem causing data server inquiry data transmission blocking because of Integrated query。Visible, the present invention is based on the injection machine processing parameter setting system of data record and injection machine processing parameter setting method, can effectively help to solve molding proces s parameters debugging time length, die trial problem often, to reduce because the time loss cost and the cost of materials consumed caused is debugged in die trial, there is good application and popularization value。

What finally illustrate is, above example is only in order to illustrate technical scheme and unrestricted, although the present invention being described in detail with reference to embodiment, it will be understood by those within the art that, technical scheme can be modified or equivalent replacement, without deviating from objective and the scope of technical solution of the present invention, it all should be encompassed in the middle of scope of the presently claimed invention。

Claims

1. the injection machine processing parameter setting system based on data record, it is characterized in that, including the technological parameter record setting device matched with injection machine, described technological parameter record setting device include the injection machine that parameter acquisition controller, data storage, parameter query display, parameter setting controller and being arranged on match ambient parameter harvester in the environment, wherein:

2. according to claim 1 based on the injection machine processing parameter setting system of data record, it is characterised in that described technological parameter record setting device has multiple stage, and matches respectively in different injection machines；

System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively。

3. according to claim 2 based on the injection machine processing parameter setting system of data record, it is characterized in that, in described technological parameter record setting device, when parameter query display is additionally operable to inquire about, in the molding proces s parameters storage table being marked with injection mold to be checked numbering stored from data storage, the technological parameter data set that ambient parameter when inquiring about with described triggering matches less than the ambient parameter recorded, send data server inquiry request to data storage；Data storage is additionally operable to when receiving the data server inquiry request from parameter query display, from data server, the stored Shooting Technique data base being marked with injection mold to be checked numbering inquires about, extract the technological parameter data set that the ambient parameter recorded matches with the described ambient parameter triggered when inquiring about, it is transmitted back to parameter query display, as the technological parameter data set Query Result that injection mold to be checked numbering is corresponding。

4. according to claim 2 based on the injection machine processing parameter setting system of data record, it is characterized in that, described technological parameter record setting device also includes data syn-chronization controller, described data syn-chronization controller carries out data cube computation with the data storage in its place technological parameter record setting device and data server respectively, for providing the data syn-chronization between data storage and data server to operate, and when trigger data synchronization process, the molding proces s parameters storage table of the numbering that is respectively directed in data storage stored each injection mold, the whole technological parameter data sets in the Shooting Technique data base of corresponding injection mold numbering are extracted from data server, synchronized update stores in the molding proces s parameters storage table that in data storage, corresponding injection mold is numbered。

5. an injection machine processing parameter setting method, it is characterised in that adopt and perform the setting operation to injection machine technological parameter based on the injection machine processing parameter setting system of data record as claimed in claim 1；Specifically include following steps:

6. injection machine processing parameter setting method according to claim 5, it is characterized in that, in described injection machine processing parameter setting system, with the technological parameter data set of each molding proces s parameters stored record of storage table in the technological parameter record setting device of injection machine pairing, carry out data acquisition in accordance with the following steps:

7. injection machine processing parameter setting method according to claim 5, it is characterised in that in described injection machine processing parameter setting system, technological parameter record setting device has multiple stage, and matches respectively in different injection machines；System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively；

8. injection machine processing parameter setting method according to claim 5, it is characterised in that in described injection machine processing parameter setting system, technological parameter record setting device has multiple stage, and matches respectively in different injection machines；System also includes data server, described data server carries out data cube computation with the data storage of each technological parameter record setting device respectively, for extracting each technological parameter data set in the molding proces s parameters storage table that each injection mold stored in the data storage of each technological parameter record setting device is numbered respectively, and set up the Shooting Technique data base that each injection mold is numbered, each technological parameter data set being marked with corresponding numbering that storage is extracted in the Shooting Technique data base that each injection mold is numbered respectively；Described technological parameter record setting device also includes data syn-chronization controller, described data syn-chronization controller carries out data cube computation with the data storage in its place technological parameter record setting device and data server respectively, for providing the data syn-chronization between data storage and data server to operate；