CN105690183A - Device for monitoring abnormal working state of numerical control milling cutter and monitoring method of device - Google Patents
Device for monitoring abnormal working state of numerical control milling cutter and monitoring method of device Download PDFInfo
- Publication number
- CN105690183A CN105690183A CN201610251909.3A CN201610251909A CN105690183A CN 105690183 A CN105690183 A CN 105690183A CN 201610251909 A CN201610251909 A CN 201610251909A CN 105690183 A CN105690183 A CN 105690183A
- Authority
- CN
- China
- Prior art keywords
- gear wheel
- location
- milling cutter
- bevel pinion
- numerical control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0952—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
- B23Q17/0957—Detection of tool breakage
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
Abstract
The invention discloses a device for monitoring an abnormal working state of a numerical control milling cutter and a monitoring method of the device, relates to the field of machining, and solves the problem that wear and damage of an existing cutter are hard to monitor and control in real time on line. The monitoring device comprises a measuring head, an observing cover, a collecting and emitting mechanism, a permanent magnet suction disk and a control panel, wherein the observing cover is arranged at the lower end of the measuring head; the permanent magnet suction disk is arranged at the upper end of the measuring head; the collecting and emitting mechanism is arranged between the measuring head and the permanent magnet suction disk; a positioning through hole is formed in the lower end face of the observing cover; the measuring head comprises an outer shell, a positioning mechanism and an adjustment mechanism; the positioning mechanism and the adjustment mechanism are respectively arranged in the outer shell; an eddy current vibration sensor is arranged on the adjustment mechanism. The monitoring method comprises the following steps: mounting the cutter; determining the position of the eddy current vibration sensor; starting a machine tool; constructing a signal model; performing real-time monitoring. The monitoring device and the monitoring method are used for monitoring and controlling the milling cutter in real time.
Description
Technical field
The present invention relates to field of machining, be specifically related to monitoring device and the monitoring method thereof of a kind of numerical control milling cutter abnormal operation。
Background technology
Along with the development of equipment manufacture, manufacturing intellectuality becomes very important trend。People it is well recognized that, intelligent machine equipment be better than traditional industry produce, its future will replace widely traditional industry produce irreversible, Chinese manufacturing, to intelligent development, all also exists huge space。Intelligent manufacturing plant requirements knows grasp production and marketing flow process, the controllability of raising production process, minimizing production line manual intervention, timely correctly collection production line data, more rational production schedule layout and manufacturing schedule etc., including from product development to design, outsourcing, production and payment etc., the each stage manufactured is required for realizing the automatization of height, intellectuality, and the information in each stage highly integrated be inexorable trend。It has been inevitable choice for the industrial upgrading of Chinese manufacturing。
It is particularly significant that numerical control milling is realized industrial upgrading by the monitoring of NC Milling Cutter abnormal operation, when there is abnormal duty (such as abrasion or damaged) in cutter, as do not found in time and take measures, to cause that workpiece is scrapped, even lathe damages, and causes very big loss。Therefore, cutting tool state is carried out on line real-time monitoring extremely important。Because determining the degree of cutting tool wear and damage in time and carrying out on line real-time monitoring, it is improve Automation of Manufacturing Process degree and ensure product quality, it is to avoid damage one of key element of lathe, cutter, workpiece。
Vibration signal is a kind of extraordinary information carrier, and its outstanding feature is Hz-KHz width, and the abnormal response in working angles is sensitive, so applicable vibration signal detects the service condition of cutter。
Summary of the invention
What the present invention is to solve existing tool wear and failure is difficult to monitoring in real time and the problem controlled online, and then proposes monitoring device and the monitoring method thereof of a kind of numerical control milling cutter abnormal operation。
The present invention solves that above-mentioned technical problem adopts the technical scheme that:
The monitoring device of a kind of numerical control milling cutter abnormal operation includes gauge head, observe lid, gather trigger mechanism, permanent magnetic chuck and control panel, observe lid and be arranged on the lower end of gauge head, the upper end of gauge head is provided with permanent magnetic chuck, collection trigger mechanism it is provided with between gauge head and permanent magnetic chuck, the lower surface observing lid is provided with positioning through hole, gauge head includes shell body, detent mechanism and governor motion, detent mechanism and governor motion are respectively provided with within the outer shell, governor motion is provided with electric vortex vibrating sensor, electric vortex vibrating sensor is connected with gathering trigger mechanism, control panel is provided with wireless receiver, wireless receiver receives and gathers the signal that trigger mechanism sends。
The monitoring method of the monitoring device of a kind of numerical control milling cutter abnormal operation comprises the steps:
Step one: install cutter: first according to the gauge head that the type of handle of a knife and size Selection are suitable, cutter is loaded from the positioning through hole of lower end, monitoring device is adsorbed on by permanent magnetic chuck the upper end of main shaft, then location bevel pinion is rotated, making location bevel pinion drive location bevel gear wheel to rotate, three locating dowels radially inwardly clamp handle of a knife under the effect of spiral helicine projection and the first stopper slot；
Step 2: determine the position of electric vortex vibrating sensor: rotate and regulate bevel pinion, make adjustment bevel pinion drive and regulate bevel gear wheel rotation, three claws radially move under the effect of spiral helicine projection and the second stopper slot, adjust the distance between electric vortex vibrating sensor and handle of a knife, make electric vortex vibrating sensor arrive desired location；
Step 3: start lathe: first reversely rotate location bevel pinion, three locating dowels radially return, then starts lathe and detecting device；
Step 4: set up signal model: electric vortex vibrating Sensor monitoring to data be sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, data under normal operating conditions are carried out preserving and analyzing by control panel, carry out demarcating and modeling；
Step 5: in real time monitoring: electric vortex vibrating Sensor monitoring to data be sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, the data signal recorded and signal model are compared analysis, data signal as recorded notes abnormalities, then automatically starting the safety governor in control panel, cutter stops after running to safe position and reports to the police。
The present invention compared with prior art comprises and provides the benefit that:
1, the present invention proposes a kind of new cutter abnormal operation monitoring method and equipment, during when cutter generation abnormal operation such as abrasion or breakage, it is possible to take measures in time, it is possible to achieve cutting tool state is carried out monitor in real time。
2, the present invention can realize the visual control to tool condition, drastically increases certainty of measurement。
3, the present invention can be effectively protected workpiece and lathe, it is possible to increase Automation of Manufacturing Process degree and guarantee product quality。
4, the present invention monitors device and controls system start-up safety when an abnormality is discovered, stops and report to the police after cutter is run to safe position。
5, the present invention takes three points centering localization method, and certainty of measurement is accurate。
6, the present invention adopts the suction type of permanent magnetic chuck, makes monitoring device use more convenient。
7, the present invention efficiently solves owing to tool wear or breakage are to producing the problem bringing loss, thus greatly saving manpower, and improves production efficiency, improves Automation of Manufacturing Process degree and ensures product quality, it is to avoid damaging lathe, cutter and workpiece。
Accompanying drawing explanation
Fig. 1 is the integrally-built radial projection figure of the present invention；
Fig. 2 is the front view of Fig. 1；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the integrally-built axonometric drawing of the present invention；
Fig. 5 is the axonometric drawing of gauge head 1 in the present invention；
Fig. 6 is the front view of detent mechanism and governor motion in the present invention；
Fig. 7 is the top view of Fig. 6；
Fig. 8 is the axonometric drawing of detent mechanism in the present invention；
Fig. 9 is the axonometric drawing of governor motion in the present invention；
Figure 10 is the upward view of Fig. 9；
Figure 11 is the axonometric drawing of locating dowel 1-4 in the present invention；
Figure 12 is the upward view of locating dowel 1-4 in the present invention；
Figure 13 is the axonometric drawing of claw 1-7 in the present invention；
Figure 14 is the upward view of claw 1-7 in the present invention；
Figure 15 is the axonometric drawing observing lid 2 in the present invention。
Detailed description of the invention
Detailed description of the invention one: present embodiment is described in conjunction with Fig. 1 to Figure 15, described in present embodiment, the monitoring device of a kind of numerical control milling cutter abnormal operation includes gauge head 1, observe lid 2, gather trigger mechanism 3, permanent magnetic chuck 4 and control panel, observe lid 2 and be arranged on the lower end of gauge head 1, the upper end of gauge head 1 is provided with permanent magnetic chuck 4, collection trigger mechanism 3 it is provided with between gauge head 1 and permanent magnetic chuck 4, the lower surface observing lid 2 is provided with positioning through hole 2-1, gauge head 1 includes shell body 1-1, detent mechanism and governor motion, detent mechanism and governor motion are separately positioned on the inside of shell body 1-1, governor motion is provided with electric vortex vibrating sensor 1-10, electric vortex vibrating sensor 1-10 is connected with gathering trigger mechanism 3, control panel is provided with wireless receiver, wireless receiver receives and gathers the signal that trigger mechanism 3 sends。
Detailed description of the invention two: present embodiment is described in conjunction with Fig. 1 to Figure 14, the inside of present embodiment shell body 1-1 is provided with dividing plate 1-1-1, dividing plate 1-1-1 is radially respectively equipped with three the first stopper slot 1-1-2 and three the second stopper slot 1-1-3, the middle part of dividing plate 1-1-1 is provided with intermediate throughholes 1-1-4, detent mechanism includes location bevel gear wheel 1-2, one group of location bevel pinion 1-3 and three locating dowel 1-4, governor motion includes regulating bevel gear wheel 1-5, one group regulates bevel pinion 1-6 and three claw 1-7, the end face positioning bevel gear wheel 1-2 and the adjustment bevel gear wheel 1-5 two ends and location bevel gear wheel 1-2 and adjustment bevel gear wheel 1-5 being symmetricly set on dividing plate 1-1-1 is arranged respectively inwards, the end face of location bevel gear wheel 1-2 and adjustment bevel gear wheel 1-5 is equipped with one group of protruding 1-8 being distributed in the shape of a spiral, three locating dowel 1-4 are along the circumferential direction symmetricly set on the end face of location bevel gear wheel 1-2 respectively, and each locating dowel 1-4 is separately positioned in a first stopper slot 1-1-2, three claw 1-7 are along the circumferential direction symmetrical arranged respectively, the shape of each claw 1-7 is L-shaped, one end of claw 1-7 is arranged on the end face regulating bevel gear wheel 1-5, and one end of each claw 1-7 is separately positioned in a second stopper slot 1-1-3, the other end of claw 1-7 is arranged in intermediate throughholes 1-1-4, the inner side of the end of the claw 1-7 other end is equipped with electric vortex vibrating sensor 1-10, the end of the claw 1-7 other end is arranged in observation lid 2, the sidewall of three locating dowel 1-4 and three claw 1-7 is all provided with one group of helical groove 1-9 along the direction of spiral helicine protruding 1-8, helical groove 1-9 is slidably connected with protruding 1-8, along the circumferential direction vertically symmetrical setting and end are inserted on the sidewall of shell body 1-1 one group of location bevel pinion 1-3 respectively, location bevel pinion 1-3 is meshed with location bevel gear wheel 1-2 respectively, along the circumferential direction vertically symmetrical setting and end are inserted on the sidewall of shell body 1-1 one group of adjustment bevel pinion 1-6 respectively, regulate bevel pinion 1-6 to be meshed with adjustment bevel gear wheel 1-5 respectively。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention one。
Detailed description of the invention three: present embodiment is described in conjunction with Fig. 1 to Fig. 4, described in present embodiment, the monitoring device of a kind of numerical control milling cutter abnormal operation also includes oscillating bearing 5, oscillating bearing 5 is arranged between collection trigger mechanism 3 and gauge head 1, and the upper end of gauge head 1 is connected with oscillating bearing 5 by lock-screw 6。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention one or two。
In present embodiment, gauge head 1 is connected by oscillating bearing 5 between trigger mechanism 3 with gathering, it is prevented that the upper surface that permanent magnetic chuck 4 adsorbs is uneven and affects the location of gauge head 1, thus ensureing certainty of measurement。
Detailed description of the invention four: present embodiment is described in conjunction with Fig. 1 to Fig. 4 and Figure 15, the positioning through hole 2-1 observing lid 2 described in present embodiment is provided with dust ring 2-2。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention three。
When lathe band cutting fluid is run, cutting fluid is very serious on the impact of certainty of measurement, realizes totally enclosed type detection by dust ring 2-2, thus ensureing certainty of measurement in present embodiment。
Detailed description of the invention five: present embodiment is described in conjunction with Fig. 1 to Fig. 4 and Fig. 6 to Figure 10, the end face positioning bevel pinion 1-3 and adjustment bevel pinion 1-6 end described in present embodiment is provided with inner hexagonal hole 1-11。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention two。
It is so designed that and utilizes instrument to be inserted in inner hexagonal hole 1-11, it is simple to realize location bevel pinion 1-3 and regulate the revolution of bevel pinion 1-6。
Detailed description of the invention six: present embodiment is described in conjunction with Fig. 1 to Fig. 4 and Fig. 6 to Figure 10, the edge positioning inner hexagonal hole 1-11 described in present embodiment is provided with scale。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention five。
Can by the observation of scale in present embodiment, the accurate distance changing electric vortex vibrating sensor 1-10 and handle of a knife, reach Precision measurement。
Detailed description of the invention seven: present embodiment is described in conjunction with Fig. 1 to Fig. 4 and Fig. 6 to Figure 10, described in present embodiment, one group of location bevel pinion 1-3 includes three location bevel pinion 1-3, and one group regulates bevel pinion 1-6 and includes three adjustment bevel pinion 1-6。Undocumented technical characteristic and detailed description of the invention two in present embodiment, four, five or six identical。
Detailed description of the invention eight: present embodiment is described in conjunction with Fig. 1 to Fig. 4, gather trigger mechanism 3 described in present embodiment and include capture card, wireless transmitter and power supply, electric vortex vibrating sensor 1-10 is connected with wireless transmitter by capture card, wireless receiver receives the signal that wireless transmitter sends, and capture card and wireless transmitter are connected with power supply respectively。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention seven or four。
Detailed description of the invention nine: present embodiment is described in conjunction with Fig. 1 to Figure 15, the monitoring method of the monitoring device of a kind of numerical control milling cutter abnormal operation described in present embodiment comprises the steps:
Step one: install cutter: first according to the gauge head 1 that the type of handle of a knife and size Selection are suitable, cutter is loaded from the positioning through hole 2-1 of lower end, monitoring device is adsorbed on by permanent magnetic chuck 4 upper end of main shaft, then location bevel pinion 1-3 is rotated, making location bevel pinion 1-3 drive location bevel gear wheel 1-2 to rotate, three locating dowel 1-4 radially inwardly clamp handle of a knife under the effect of spiral helicine protruding 1-8 and the first stopper slot 1-1-2；
Step 2: determine the position of electric vortex vibrating sensor 1-10: rotate and regulate bevel pinion 1-6, make adjustment bevel pinion 1-6 drive and regulate bevel gear wheel 1-5 rotation, three claw 1-7 radially move under the effect of spiral helicine protruding 1-8 and the second stopper slot 1-1-3, adjust the distance between electric vortex vibrating sensor 1-10 and handle of a knife, make electric vortex vibrating sensor 1-10 arrive desired location；
Step 3: start lathe: first reversely rotate location bevel pinion 1-3, radially return by three locating dowel 1-4, then starts lathe and detecting device；
Step 4: set up signal model: the data that electric vortex vibrating sensor 1-10 monitors are sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, data under normal operating conditions are carried out preserving and analyzing by control panel, carry out demarcating and modeling；
Step 5: monitoring in real time: the data that electric vortex vibrating sensor 1-10 monitors are sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, the data signal recorded and signal model are compared analysis, data signal as recorded notes abnormalities, then automatically start the safety governor in control panel, stop after cutter is run to safe position and report to the police。
Detailed description of the invention ten: present embodiment is described in conjunction with Fig. 1 to Fig. 6, in step one described in present embodiment after three locating dowel 1-4 clamp handle of a knife, adjust the angles and positions of oscillating bearing 5, then screw the lock-screw 6 on oscillating bearing 5, the position of adjustment fixing gauge head 1。In present embodiment, undocumented technical characteristic is identical with detailed description of the invention nine。
The above; it is only the present invention preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; any those familiar with the art is in the technical scope that the invention discloses; it is equal to replacement according to technical scheme and inventive concept thereof or is changed, all should be encompassed within protection scope of the present invention。
Claims (10)
1. the monitoring device of a numerical control milling cutter abnormal operation, it is characterized in that: the monitoring device of described a kind of numerical control milling cutter abnormal operation includes gauge head (1), observe lid (2), gather trigger mechanism (3), permanent magnetic chuck (4) and control panel, observe lid (2) and be arranged on the lower end of gauge head (1), the upper end of gauge head (1) is provided with permanent magnetic chuck (4), collection trigger mechanism (3) it is provided with between gauge head (1) and permanent magnetic chuck (4), the lower surface observing lid (2) is provided with positioning through hole (2-1), gauge head (1) includes shell body (1-1), detent mechanism and governor motion, detent mechanism and governor motion are separately positioned on the inside of shell body (1-1), governor motion is provided with electric vortex vibrating sensor (1-10), electric vortex vibrating sensor (1-10) is connected with gathering trigger mechanism (3), control panel is provided with wireless receiver, wireless receiver receives and gathers the signal that trigger mechanism (3) sends。
2. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 1, it is characterized in that: the inside of shell body (1-1) is provided with dividing plate (1-1-1), dividing plate (1-1-1) is radially respectively equipped with three the first stopper slots (1-1-2) and three the second stopper slots (1-1-3), the middle part of dividing plate (1-1-1) is provided with intermediate throughholes (1-1-4), detent mechanism includes location bevel gear wheel (1-2), one group of location bevel pinion (1-3) and three locating dowels (1-4), governor motion includes regulating bevel gear wheel (1-5), one group regulates bevel pinion (1-6) and three claws (1-7), the end face at two ends and location bevel gear wheel (1-2) and adjustment bevel gear wheel (1-5) that location bevel gear wheel (1-2) and adjustment bevel gear wheel (1-5) are symmetricly set on dividing plate (1-1-1) is arranged respectively inwards, the end face of location bevel gear wheel (1-2) and adjustment bevel gear wheel (1-5) is equipped with one group of projection being distributed in the shape of a spiral (1-8), three locating dowels (1-4) are along the circumferential direction symmetricly set on the end face of location bevel gear wheel (1-2) respectively, and each locating dowel (1-4) is separately positioned in first stopper slot (1-1-2), three claws (1-7) are along the circumferential direction symmetrical arranged respectively, the shape of each claw (1-7) is L-shaped, one end of claw (1-7) is arranged on the end face regulating bevel gear wheel (1-5), and one end of each claw (1-7) is separately positioned in second stopper slot (1-1-3), the other end of claw (1-7) is arranged in intermediate throughholes (1-1-4), the inner side of the end of claw (1-7) other end is equipped with electric vortex vibrating sensor (1-10), the end of claw (1-7) other end is arranged in observation lid (2), the sidewall of three locating dowels (1-4) and three claws (1-7) is all provided with one group of helical groove (1-9) along the direction of spiral helicine projection (1-8), helical groove (1-9) is slidably connected with protruding (1-8), along the circumferential direction vertically symmetrical setting and end are inserted on the sidewall of shell body (1-1) one group of location bevel pinion (1-3) respectively, location bevel pinion (1-3) is meshed with location bevel gear wheel (1-2) respectively, along the circumferential direction vertically symmetrical setting and end are inserted on the sidewall of shell body (1-1) one group of adjustment bevel pinion (1-6) respectively, regulate bevel pinion (1-6) to be meshed with adjustment bevel gear wheel (1-5) respectively。
3. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 1 or claim 2, it is characterized in that: the monitoring device of described a kind of numerical control milling cutter abnormal operation also includes oscillating bearing (5), oscillating bearing (5) is arranged between collection trigger mechanism (3) and gauge head (1), and the upper end of gauge head (1) is connected with oscillating bearing (5) by lock-screw (6)。
4. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 3, it is characterised in that: the described positioning through hole (2-1) observing lid (2) is provided with dust ring (2-2)。
5. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 2, it is characterised in that: described location bevel pinion (1-3) and regulate the end face of bevel pinion (1-6) end and be provided with inner hexagonal hole (1-11)。
6. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 5, it is characterised in that: the edge of described inner hexagonal hole (1-11) is provided with scale。
7. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 2,4,5 or 6, it is characterized in that: described one group of location bevel pinion (1-3) includes three location bevel pinion (1-3), one group regulates bevel pinion (1-6) and includes three adjustments bevel pinion (1-6)。
8. the monitoring device of a kind of numerical control milling cutter abnormal operation according to claim 7, it is characterized in that: described collection trigger mechanism (3) includes capture card, wireless transmitter and power supply, electric vortex vibrating sensor (1-10) is connected with wireless transmitter by capture card, wireless receiver receives the signal that wireless transmitter sends, and capture card and wireless transmitter are connected with power supply respectively。
9. the monitoring method of the monitoring device of a numerical control milling cutter abnormal operation, it is characterised in that: described method comprises the steps:
Step one: install cutter: first according to the gauge head (1) that the type of handle of a knife and size Selection are suitable, cutter is loaded from the positioning through hole (2-1) of lower end, device will be monitored and be adsorbed on the upper end of main shaft by permanent magnetic chuck (4), then location bevel pinion (1-3) is rotated, making location bevel pinion (1-3) drive location bevel gear wheel (1-2) to rotate, three locating dowels (1-4) radially inwardly clamp handle of a knife under the effect of spiral helicine projection (1-8) and the first stopper slot (1-1-2)；
Step 2: determine the position of electric vortex vibrating sensor (1-10): rotate and regulate bevel pinion (1-6), make adjustment bevel pinion (1-6) drive and regulate bevel gear wheel (1-5) rotation, three claws (1-7) are radially moved under the effect of spiral helicine projection (1-8) and the second stopper slot (1-1-3), adjust the distance between electric vortex vibrating sensor (1-10) and handle of a knife, make electric vortex vibrating sensor (1-10) arrive desired location；
Step 3: start lathe: first reversely rotate location bevel pinion (1-3), three locating dowels (1-4) radially return, then starts lathe and detecting device；
Step 4: set up signal model: the data that electric vortex vibrating sensor (1-10) monitors are sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, data under normal operating conditions are carried out preserving and analyzing by control panel, carry out demarcating and modeling；
Step 5: monitoring in real time: the data that electric vortex vibrating sensor (1-10) monitors are sent in data collecting card, capture card is emitted data by wireless transmitter, control panel receives data signal by wireless receiver, the data signal recorded and signal model are compared analysis, data signal as recorded notes abnormalities, then automatically start the safety governor in control panel, stop after cutter is run to safe position and report to the police。
10. according to claim 9 a kind of numerical control milling cutter abnormal operation monitoring device monitoring method, it is characterized in that: in described step one after three locating dowels (1-4) clamp handle of a knife, adjust the angles and positions of oscillating bearing (5), then the lock-screw (6) on oscillating bearing (5), the position of adjustment fixing gauge head (1) are screwed。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610251909.3A CN105690183B (en) | 2016-04-21 | 2016-04-21 | A kind of monitoring device and its monitoring method of numerical control milling cutter abnormal operation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610251909.3A CN105690183B (en) | 2016-04-21 | 2016-04-21 | A kind of monitoring device and its monitoring method of numerical control milling cutter abnormal operation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105690183A true CN105690183A (en) | 2016-06-22 |
| CN105690183B CN105690183B (en) | 2017-12-08 |
Family
ID=56217313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610251909.3A Expired - Fee Related CN105690183B (en) | 2016-04-21 | 2016-04-21 | A kind of monitoring device and its monitoring method of numerical control milling cutter abnormal operation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105690183B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760074A (en) * | 2019-02-22 | 2019-05-17 | 清华大学 | The ATC slotting tool force detection system of wireless transmission |
| CN110015627A (en) * | 2019-04-25 | 2019-07-16 | 燕京啤酒(玉林)有限公司 | A kind of method and capping machine of on-line checking beer Pull ring cover gland pawl |
| CN110153799A (en) * | 2019-05-14 | 2019-08-23 | 华中科技大学 | A kind of milling cutter damage testing method, apparatus and application based on permanent magnetism disturbance probe |
| CN111618357A (en) * | 2020-04-21 | 2020-09-04 | 深圳精匠云创科技有限公司 | Wireless data acquisition device and steel rail milling cutter equipment with same |
| CN111644900A (en) * | 2020-05-21 | 2020-09-11 | 西安交通大学 | Tool damage real-time monitoring method based on spindle vibration characteristic fusion |
| CN114378644A (en) * | 2021-12-08 | 2022-04-22 | 鸿富锦精密电子（成都）有限公司 | Change-making device, cutter abnormity detection system and method |
| CN114563151A (en) * | 2022-01-25 | 2022-05-31 | 中铁工程装备集团技术服务有限公司 | Full-face tunnel boring machine cutter abnormal vibration static detection test bed and method |
| CN118578197A (en) * | 2024-08-05 | 2024-09-03 | 武汉工程大学 | Intelligent vibration suppression system and control method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060085092A1 (en) * | 2004-10-20 | 2006-04-20 | Volker Redecker | Sensor system for a cutting machine tool |
| JP2010149206A (en) * | 2008-12-24 | 2010-07-08 | Toshiba Corp | Cutting monitoring device, cutting device, cutting monitoring method, and cutting method |
| CN201565820U (en) * | 2009-10-19 | 2010-09-01 | 春兴铸造(苏州工业园区)有限公司 | Wireless cutter breakage detection device used in machining center. |
| CN103111643A (en) * | 2013-03-12 | 2013-05-22 | 哈尔滨工业大学 | Intelligent diamond cutter capable of sensing cutting state without any wire |
| CN103226151A (en) * | 2013-01-25 | 2013-07-31 | 中南大学 | System and method for monitoring operation state of disc cutter group of cutterhead of tunneling machine |
| CN103472247A (en) * | 2013-09-12 | 2013-12-25 | 中南大学 | TBM hob rotating speed on-line monitoring device |
| CN104607672A (en) * | 2015-02-03 | 2015-05-13 | 山东信和造纸工程股份有限公司 | Observing system used in machining process and application method thereof |
-
2016
- 2016-04-21 CN CN201610251909.3A patent/CN105690183B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060085092A1 (en) * | 2004-10-20 | 2006-04-20 | Volker Redecker | Sensor system for a cutting machine tool |
| JP2010149206A (en) * | 2008-12-24 | 2010-07-08 | Toshiba Corp | Cutting monitoring device, cutting device, cutting monitoring method, and cutting method |
| CN201565820U (en) * | 2009-10-19 | 2010-09-01 | 春兴铸造(苏州工业园区)有限公司 | Wireless cutter breakage detection device used in machining center. |
| CN103226151A (en) * | 2013-01-25 | 2013-07-31 | 中南大学 | System and method for monitoring operation state of disc cutter group of cutterhead of tunneling machine |
| CN103111643A (en) * | 2013-03-12 | 2013-05-22 | 哈尔滨工业大学 | Intelligent diamond cutter capable of sensing cutting state without any wire |
| CN103472247A (en) * | 2013-09-12 | 2013-12-25 | 中南大学 | TBM hob rotating speed on-line monitoring device |
| CN104607672A (en) * | 2015-02-03 | 2015-05-13 | 山东信和造纸工程股份有限公司 | Observing system used in machining process and application method thereof |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760074A (en) * | 2019-02-22 | 2019-05-17 | 清华大学 | The ATC slotting tool force detection system of wireless transmission |
| CN110015627A (en) * | 2019-04-25 | 2019-07-16 | 燕京啤酒(玉林)有限公司 | A kind of method and capping machine of on-line checking beer Pull ring cover gland pawl |
| CN110015627B (en) * | 2019-04-25 | 2023-11-03 | 燕京啤酒(玉林)有限公司 | Method for detecting capping claw of beer pull ring cap on line and capping machine |
| CN110153799A (en) * | 2019-05-14 | 2019-08-23 | 华中科技大学 | A kind of milling cutter damage testing method, apparatus and application based on permanent magnetism disturbance probe |
| CN111618357A (en) * | 2020-04-21 | 2020-09-04 | 深圳精匠云创科技有限公司 | Wireless data acquisition device and steel rail milling cutter equipment with same |
| CN111618357B (en) * | 2020-04-21 | 2022-12-16 | 深圳精匠云创科技有限公司 | Wireless data acquisition device and steel rail milling cutter equipment with same |
| CN111644900A (en) * | 2020-05-21 | 2020-09-11 | 西安交通大学 | Tool damage real-time monitoring method based on spindle vibration characteristic fusion |
| CN114378644A (en) * | 2021-12-08 | 2022-04-22 | 鸿富锦精密电子（成都）有限公司 | Change-making device, cutter abnormity detection system and method |
| CN114378644B (en) * | 2021-12-08 | 2023-05-16 | 鸿富锦精密电子（成都）有限公司 | Change-giving device, cutter abnormality detection system and method |
| CN114563151A (en) * | 2022-01-25 | 2022-05-31 | 中铁工程装备集团技术服务有限公司 | Full-face tunnel boring machine cutter abnormal vibration static detection test bed and method |
| CN114563151B (en) * | 2022-01-25 | 2024-04-23 | 中铁工程装备集团技术服务有限公司 | Full-face tunnel boring machine cutter abnormal vibration static detection test bed and method |
| CN118578197A (en) * | 2024-08-05 | 2024-09-03 | 武汉工程大学 | Intelligent vibration suppression system and control method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105690183B (en) | 2017-12-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105690183A (en) | Device for monitoring abnormal working state of numerical control milling cutter and monitoring method of device | |
| CN109799784B (en) | Tool wear detection device, detection method thereof and tool wear compensation method | |
| EP3488954A1 (en) | Tire mold drilling working platform and machine tool, and method for machining vent holes in tire mold | |
| JP2018086712A (en) | Tool wear prediction device and method therefor | |
| WO2012169300A1 (en) | Working abnormality detecting device and working abnormality detecting method for machine tool | |
| JP6752866B2 (en) | Cutting tool condition inspection system and method | |
| CN105676778A (en) | Intelligent manufacturing method and system based on sensor monitoring and processing machine tool | |
| CN105500113B (en) | Machine tool chief axis folder bits warning device and method based on non-contact displacement sensor | |
| CN103576615A (en) | Method and system for controlling intelligent adaptability fixed load cutting of toolroom machine | |
| CN110052876A (en) | A kind of servo tool magazine and its tool change control method | |
| CN105499642A (en) | Numerical control punching machine for tire molds and punching method thereof | |
| CN112672849A (en) | Intelligent coolant pump | |
| CN110052877A (en) | A kind of circular tool magazine and its tool change control method | |
| US20150051726A1 (en) | Method and Apparatus for an Automated Configuration of a Monitoring Function of an Industrial Robot | |
| CN205342002U (en) | Deep -hole drilling and boring machine cuts adaptive control system | |
| CN102350421B (en) | Force position servo control system for automatically cleaning carbon bowl of anode carbon block for aluminum electrolysis | |
| CN204053789U (en) | Intelligence calibrator | |
| CN109746768A (en) | A kind of workpiece cutting comprehensive monitor system | |
| CN106239263A (en) | A kind of cutter detecting method of numerical control device | |
| CN202846255U (en) | Automatic machining device | |
| CN113941901A (en) | Machine tool cutter monitoring method and device and electronic equipment | |
| CN110052878A (en) | A kind of frequency conversion tool magazine and its tool change control method | |
| CN204851856U (en) | Numerically control grinder hydraulic system reliability test device | |
| CN102172846A (en) | Automatic tool setting correction system and automatic tool setting method thereof | |
| CN202207888U (en) | Control valve balancing machine for automobile |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171208 Termination date: 20180421 |