CN105689935A - Small-power automatic series welding machine for solar module and welding manner for small-power automatic series welding machine - Google Patents
Small-power automatic series welding machine for solar module and welding manner for small-power automatic series welding machine Download PDFInfo
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- CN105689935A CN105689935A CN201610243522.3A CN201610243522A CN105689935A CN 105689935 A CN105689935 A CN 105689935A CN 201610243522 A CN201610243522 A CN 201610243522A CN 105689935 A CN105689935 A CN 105689935A
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- power automatic
- welding machine
- small
- series welding
- rotating platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention discloses a small-power automatic series welding machine for a solar module. The small-power automatic series welding machine comprises an electric appliance control structure, a feeding part, a positioning part, a rotating platform structure, a copper strip supplying and slitting part, a welding part, a series welding part and a material collecting part. The electric appliance control structure is provided with a PLC upper control part, a driving control part, a power control part, a temperature and pneumatic control part and a human-computer interface operation part. The feeding part is provided with a stepping motor, a transmission shaft, a material disc and an air cylinder. The rotating platform structure is provided with a rotating platform, a speed reducer, a stepping servo closed-loop positioning system, a constant-temperature heating system and a vacuum auxiliary positioning system. The copper strip supplying and slitting part is provided with a tension control structure, a plurality of guide wheel sets, a plurality of guide rollers and a cutter. The series welding part is provided with a series welding table, a horizontally-moving guide rail, a guide pillar, a linear bearing, a vertical material collecting air cylinder, a horizontal moving stepping motor, a welding mechanism, a vacuum system, a constant-temperature system and a piece passing air cylinder. The material collecting part is provided with a double-acting air cylinder and a horizontally-moving guide rail. By means of the small-power automatic series welding machine, the production efficiency can be improved, the manufacturing cost can be reduced, and the small-power automatic series welding machine has the beneficial effects of being intelligent, fast, accurate, high in reliability and the like.
Description
Technical field
Present disclosure generally relates to a kind of welding facility and welding method thereof；More specifically, present disclosure generally relates to a kind of solar components small-power automatic string welding machine and welding manner thereof。
Background technology
Based on the powerful promotion of the rise of current solar energy electric energy and national energy policy, and being continuously increased of cost of labor, improve production efficiency and reduce manufacturing cost
At present in solder technology, occur that the board of automatization uses in weld job aspect, it is possible to make the operating personnel need to operation under high temperature and relatively hazardous environment。
But based on the powerful promotion of the rise of current solar energy electric energy and national energy policy, and being continuously increased of cost of labor, improve production efficiency and to reduce manufacturing cost be future trend。
In view of this, how to provide a kind of solar components small-power automatic string welding machine and welding manner thereof so that it is can solve the problem that above-mentioned disappearance, be lead, by current industry, the problem expecting to be intended to solution。
Summary of the invention
The purpose of the present invention is in that to provide a kind of solar components small-power automatic string welding machine, is available for Automation of Welding operation and uses, can improving production efficiency and reduce manufacturing cost and tool intelligence quickly, precisely and reliability high。
For reaching above-mentioned purpose, the solar components small-power automatic string welding machine of the present invention, comprise: an electrical equipment control structure, it has PLC upper control portion, drive control part, power control part, temperature and pneumatic control portion and man machine interface operating portion；One feeding portion, it has a stepper motor, a power transmission shaft, a charging tray and a cylinder: a location division；One rotating platform structure, it has a rotation platform, one speed reducer, a stepping servo closed loop alignment system, a constant-temperature heating system and a vacuum aided alignment system；One copper strips supply and slitting unit, it has a tension control structure, plural number guiding wheels, plural number deflector roll and cutting knife；One weld part；One series welding portion, it has a series soldering station, one moves horizontally guide rail, a guide pillar, a linear bearing, upper and lower splicing cylinder, moves horizontally motor, welding mechanism, vacuum system, constant temperature system and cross sheet cylinder；And a rewinding portion, it has a double-acting cylinder and a translating rails。
For reaching above-mentioned purpose, the rotating platform structure of the solar components small-power automatic string welding machine of the present invention can do 180 degree of upsets, and can cycle operation continuously。
For reaching above-mentioned purpose, the weld part of the solar components small-power automatic string welding machine of the present invention can provide constant temperature, constant voltage and adjust weld length。
For reaching above-mentioned purpose, the power resources of the solar components small-power automatic string welding machine of the present invention are solar energy。
The present invention more comprises the welding method of a kind of solar components small-power automatic string welding machine, comprise the steps of (a) feeding portion directly driven by stepper motor mode by power transmission shaft drive be fixed on 360 degree rotate charging trays, and synthesized up and down by cylinder group or the reciprocating motion of front and back, make the weld tabs sequentially circulating that uniform quarter is placed on charging tray deliver to appointment position；B weld tabs that charging tray is sent to by () location division, according to profile and size, fixes its two limits that are adjacent and that be mutually perpendicular to, then adjusts other two limits and can be accurately positioned；C weld tabs that () will be had good positioning is adsorbed on rotating platform structure；D the copper strips that ring type or disc type are packed can be discharged by tension control structure by () copper strips confession portion with slitting unit, the weld tabs combination being driven on rotating platform structure by deflector roll again after leading via guiding wheels and cut in real time by the cutting knife of deflector roll front end and having good positioning；E monolithic weld tabs and copper strips are carried out weld job by () weld part after, semi-finished product are carried out 180 upsets and are positioned on series soldering station by rotating platform structure；F semi-finished product that weld part list is welded by () series welding portion from rotating platform structure connect lower after moved to the appointment position of series welding, and series welding plural number semi-finished product successively；G finished product that series welding is completed by () rewinding portion is adsorbed in appointment position。
For reaching above-mentioned purpose, the welding method of the solar components small-power automatic string welding machine of the present invention, its rewinding portion adjustable adsorbs center location point and the height of finished product。
For reaching above-mentioned purpose, the welding method of the solar components small-power automatic string welding machine of the present invention, the configurable binder box in rewinding portion and completely box warning devices。
Accompanying drawing explanation
Fig. 1 is the axonometric chart of solar components small-power automatic string welding machine of the present invention；
Fig. 2 is the welding method block diagram of solar components small-power automatic string welding machine of the present invention。
Accompanying drawing identifier declaration
1 solar components small-power automatic string welding machine
10 electrical equipment control structures
11 feeding portions
12 location divisions
13 rotating platform structures
14 copper strips supply and slitting units
15 weld parts
16 series welding portions
17 rewinding portions
Detailed description of the invention
Refer to Fig. 1, the one solar components small-power automatic string welding machine 1 of the present invention, its power resources are solar energy, comprise: an electrical equipment control structure 10, and it has PLC upper control portion, drive control part, power control part, temperature and pneumatic control portion and man machine interface operating portion；One feeding portion 11, it has a stepper motor, a power transmission shaft, a charging tray and a cylinder: a location division 12；One rotating platform structure 13, it has a rotation platform, one speed reducer, a stepping servo closed loop alignment system, a constant-temperature heating system and a vacuum aided alignment system；One copper strips supply and slitting unit 14, it has a tension control structure, plural number guiding wheels, plural number deflector roll and cutting knife；One weld part 15；One series welding portion 16, it has a series soldering station, one moves horizontally guide rail, a guide pillar, a linear bearing, upper and lower splicing cylinder, moves horizontally motor, welding mechanism, vacuum system, constant temperature system and cross sheet cylinder；And a rewinding portion 17, it has a double-acting cylinder and a translating rails。
Holding, rotating platform structure 13 can do 180 degree of upsets, and can cycle operation continuously；Weld part 15 can provide constant temperature, constant voltage and adjust weld length。
Additionally, refer to Fig. 2, the present invention more comprises kind of a welding method for solar components small-power automatic string welding machine 1, comprise the steps of (a) feeding portion 11 directly to be driven mode by stepper motor and driven by power transmission shaft and be fixed on 360 degree of charging trays rotated, and synthesized up and down by cylinder group or the reciprocating motion of front and back, make the weld tabs sequentially circulating that uniform quarter is placed on charging tray deliver to appointment position；B weld tabs that charging tray is sent to by () location division 12, according to profile and size, fixes its two limits that are adjacent and that be mutually perpendicular to, then adjusts other two limits and can be accurately positioned；C weld tabs that () will be had good positioning is adsorbed on rotating platform structure 13；D () copper strips is supplied and be discharged by tension control structure by the copper strips that ring type or disc type are packed with slitting unit 14 meeting, driven to by deflector roll again and combine with the weld tabs having good positioning on rotating platform structure 13 after leading via guiding wheels and cut in real time by the cutting knife of deflector roll front end；E monolithic weld tabs and copper strips are carried out weld job by () weld part 15 after, semi-finished product are carried out 180 upsets and are positioned on series soldering station by rotating platform structure 13；F semi-finished product that weld part 15 is singly welded by () series welding portion 16 from rotating platform structure 13 connect lower after moved to the appointment position of series welding, and series welding plural number semi-finished product successively；G finished product that series welding is completed by () rewinding portion 17 is adsorbed in appointment position。
Hold, adjust cylinder and can determine that center location point and the height of finished product are adsorbed in rewinding portion 17, can finely tune in the catch cropping of 10mm, and can separately configure a binder box and full box warning devices。
In sum, by disclosed solar components small-power automatic string welding machine 1 and welding manner thereof, can precise positioning and movement when automatic welding operation, can improving production efficiency and reduce manufacturing cost。
The foregoing is only illustrative, but not be restricted person。Any spirit without departing from the present invention and category, and to its equivalent modifications carried out or change, be intended to be limited solely by the application the scope of the claims。
Claims (7)
1. a solar components small-power automatic string welding machine, comprises:
One electrical equipment control structure, its tool PLC upper control portion, drive control part, power control part, temperature and pneumatic control portion and man machine interface operating portion；
One feeding portion, it has a stepper motor, a power transmission shaft, a charging tray and a cylinder:
One location division；
One rotating platform structure, it has a rotation platform, one speed reducer, a stepping servo closed loop alignment system, a constant-temperature heating system and a vacuum aided alignment system；
One copper strips supply and slitting unit, it has a tension control structure, plural number guiding wheels, plural number deflector roll and cutting knife；
One weld part；
One series welding portion, it has a series soldering station, one moves horizontally guide rail, a guide pillar, a linear bearing, upper and lower splicing cylinder, moves horizontally motor, welding mechanism, vacuum system, constant temperature system and cross sheet cylinder；And
One rewinding portion, it has a double-acting cylinder and a translating rails。
2. solar components small-power automatic string welding machine according to claim 1, it is characterised in that this rotating platform structure can do 180 degree of upsets, and can cycle operation continuously。
3. solar components small-power automatic string welding machine according to claim 1, it is characterised in that this weld part can provide constant temperature, constant voltage and adjust weld length。
4. solar components small-power automatic string welding machine according to claim 1, it is characterised in that power resources are solar energy。
5. a welding method for solar components small-power automatic string welding machine, comprises the steps of
A () feeding portion is directly driven mode and is driven by power transmission shaft and be fixed on 360 degree of charging trays rotated by stepper motor, and synthesized up and down by cylinder group or the reciprocating motion of front and back, makes the weld tabs sequentially circulating that uniform quarter is placed on charging tray deliver to appointment position；
B weld tabs that charging tray is sent to by () location division, according to profile and size, fixes its two limits that are adjacent and that be mutually perpendicular to, then adjusts other two limits and can be accurately positioned；
C weld tabs that () will be had good positioning is adsorbed on rotating platform structure；
D the copper strips that ring type or disc type are packed can be discharged by tension control structure by () copper strips confession portion with slitting unit, the weld tabs combination being driven on rotating platform structure by deflector roll again after leading via guiding wheels and cut in real time by the cutting knife of deflector roll front end and having good positioning；
E monolithic weld tabs and copper strips are carried out weld job by () weld part after, semi-finished product are carried out 180 upsets and are positioned on series soldering station by rotating platform structure；
F semi-finished product that weld part list is welded by () series welding portion from rotating platform structure connect lower after moved to the appointment position of series welding, and series welding plural number semi-finished product successively；
G finished product that series welding is completed by () rewinding portion is adsorbed in appointment position。
6. the welding method of solar components small-power automatic string welding machine according to claim 5, it is characterised in that the center location point of this rewinding portion adjustable absorption finished product and height。
7. the welding method of the solar components small-power automatic string welding machine according to claim 5, it is characterised in that the configurable binder box in this rewinding portion and full box warning devices。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610243522.3A CN105689935B (en) | 2016-04-13 | 2016-04-13 | The automatic string welding machine of solar components small-power and its welding manner |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610243522.3A CN105689935B (en) | 2016-04-13 | 2016-04-13 | The automatic string welding machine of solar components small-power and its welding manner |
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| CN105689935A true CN105689935A (en) | 2016-06-22 |
| CN105689935B CN105689935B (en) | 2017-11-28 |
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Citations (6)
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| CN101992341A (en) * | 2010-09-30 | 2011-03-30 | 周俊雄 | Automatic spot welding equipment |
| US20120149258A1 (en) * | 2010-08-03 | 2012-06-14 | Steven Tartaglia | System, method and apparatus for connecting battery cells |
| CN102699587A (en) * | 2012-07-02 | 2012-10-03 | 深圳市索阳新能源科技有限公司 | Single welding and series welding integrity device of solar cell slices |
| CN104139272A (en) * | 2013-05-06 | 2014-11-12 | 无锡奥特维科技有限公司 | Automatic series welding machine for photovoltaic crystalline silicon cell pieces with radians |
| CN204800094U (en) * | 2015-06-11 | 2015-11-25 | 深圳市鑫鸿华太阳能有限公司 | Novel solar wafer series welding machine |
| CN205869750U (en) * | 2016-04-13 | 2017-01-11 | 肖智柏 | Automatic stringer of solar energy component miniwatt |
-
2016
- 2016-04-13 CN CN201610243522.3A patent/CN105689935B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120149258A1 (en) * | 2010-08-03 | 2012-06-14 | Steven Tartaglia | System, method and apparatus for connecting battery cells |
| CN101992341A (en) * | 2010-09-30 | 2011-03-30 | 周俊雄 | Automatic spot welding equipment |
| CN102699587A (en) * | 2012-07-02 | 2012-10-03 | 深圳市索阳新能源科技有限公司 | Single welding and series welding integrity device of solar cell slices |
| CN104139272A (en) * | 2013-05-06 | 2014-11-12 | 无锡奥特维科技有限公司 | Automatic series welding machine for photovoltaic crystalline silicon cell pieces with radians |
| CN204800094U (en) * | 2015-06-11 | 2015-11-25 | 深圳市鑫鸿华太阳能有限公司 | Novel solar wafer series welding machine |
| CN205869750U (en) * | 2016-04-13 | 2017-01-11 | 肖智柏 | Automatic stringer of solar energy component miniwatt |
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| CN105689935B (en) | 2017-11-28 |
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Effective date of registration: 20180523 Address after: 343000 No. 9 power plant, Qingyuan District, Ji'an, Jiangxi Patentee after: Jiangxi Jing Chang Energy Technology Co Ltd Address before: 343000 No. 9 power plant, Qingyuan District, Ji'an, Jiangxi Patentee before: Xiao Zhibai |