CN105689919B - Nickel-based alloy welding wire with weld deposit metal capable of being recrystallized - Google Patents

Nickel-based alloy welding wire with weld deposit metal capable of being recrystallized Download PDF

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Publication number
CN105689919B
CN105689919B CN201610230578.5A CN201610230578A CN105689919B CN 105689919 B CN105689919 B CN 105689919B CN 201610230578 A CN201610230578 A CN 201610230578A CN 105689919 B CN105689919 B CN 105689919B
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welding
nickel
weld
less
ing
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CN105689919A (en
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尹宏飞
谷月峰
袁勇
赵新宝
鲁金涛
严靖博
党莹樱
杨珍
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Xian Thermal Power Research Institute Co Ltd
Huaneng Power International Inc
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Xian Thermal Power Research Institute Co Ltd
Huaneng Power International Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033Ni as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention belongs to the field of welding materials of ultra-supercritical power stations, in particular to a solid solution strengthening type nickel-based alloy welding wire with high plasticity, which is suitable for welding an superheater/reheater tube of an ultra-supercritical boiler and welding the superheater and the reheater tube with a gas collection header (including a tube connecting seat) of the boiler, and is mainly characterized in that after TIG (tungsten inert gas welding) welding by using the welding wire, weld deposit metal can be recrystallized after postweld heat treatment at 1000 ℃ or above, and dendrite and columnar crystal tissues in the original weld joint are eliminated; the hardness of the welded seam area is 300HV after welding, and the hardness is reduced to 210HV after recrystallization; eliminating the residual stress and component segregation of the welding seam, and basically consistent with the base metal in the structure appearance. The nickel-based alloy welding wire comprises the following chemical components (by weight percent) of Fe less than 3 percent, Cr: 14-18%, Al + Ti is less than or equal to 0.45%, Ti/Al is less than 0.9, Nb: 1.0-1.5%, Mo: 7.0-9.8%, W less than 0.4%, Si less than or equal to 1.0%, Mn: 0.5-1.0%, C is less than or equal to 0.1%, B: 0.003-0.005 percent of Zr, less than or equal to 0.03 percent of Zr, the balance of Ni and the sum of other impurity elements is less than 0.1 percent.

Description

A kind of nickel-base alloy bare welding filler metal that weld(ing) deposit can recrystallize
Technical field:
The invention belongs to ultra supercritical power station field of welding material, and in particular to what a kind of weld(ing) deposit can recrystallize Nickel-base alloy bare welding filler metal.
Background technology:
With the development of thermal power generating technology, develop 600 DEG C and the above ultra-supercritical power generation technology, China is saved The energy reduces pollutant and CO2 emission with highly important strategic importance and actual application value.Power station high temperature material Material welding be always power plant construction and production key technique, and steam parameter be continuously improved, used high temperature material The alloying level of material is continuously improved, and austenitic stainless steel and nickel-base alloy largely use so that welding technique difficulty is also therewith Increase.
Traditional seam organization does not have the chance of controlled rolling and thermomechanical treatment due to deposited metal, with directive column (branch) is brilliant can not possibly be thus to obtain refinement;Simultaneously again since weld seam cooling velocity is fast, segregation is serious, and deposition gold Nb, V etc. in category are difficult to be precipitated in fine carbide, nitride in solidification process, therefore the synthesis mechanical property of weld seam It can be far away from base material and there are anisotropy.With the extension of welding point active time, weld properties are (especially tough Property) decay notable, reduced service life;Simultaneously because welding residual stress, easily occurs stress corrosion (SCC), become entire (weldering Connect) weak link of component, influence the safe operation in power station.
For such weld seam there are the problem of, and in domestic existing wlding system, also find no such nickel-base alloy Welding wire does not find relevant technology report yet.The weld(ing) deposit of the welding material is required with following technology:Weld seam is molten Metallisation is handled by postwelding recrystallization, and column (branch) crystalline substance with apparent directionality in former seam organization is completely reformed into Equiax crystal, hardness drop to 200~220HV by 290~310HV, while farthest eliminating component segregation and welding remnants Stress keeps seam organization and base material with uniformity.
Solution strengthening nickel-base alloy wlding thermal stability is good, matrix Solid Free phase transformation.By alloying element to the work of matrix The coefficient of thermal expansion and plasticity of material are improved with mechanism, make deposition to generate big heat (expansion) stress in the welding process It is plastically deformed under metallic high temperature;Simultaneously because the good plasticity of austenitic matrix, avoids and is answered in larger welding remnants It cracks under power and deflection.Quickly due to weld seam solidification and cooling velocity, weld(ing) deposit remaining deformation and plasticity The distortion of deformation can be remained, and in subsequent post weld heat treatment, weld(ing) deposit has occurred more than recrystallization temperature (static state) recrystallizes.
Weld(ing) deposit caused by welded stress is plastically deformed, and is more than the critical strain amount ε of its recrystallizationcr, and it is small In its maximum plastic deformation amount δmax
That is, εcrWeld seammax
The addition of Mn, B element reduce the invar characteristic of alloy, will increase the coefficient of thermal expansion of alloy.Ti and Al are The hardening constituent of ordered structure ' (Ni3(Al, Ti)) formation element, as the alloy wlding of solution strengthening, should reduce as possible Ti and The content of Al elements can avoid the generation of post weld heat treatment reheat crack(ing);To control Ti/Al ratios simultaneously, Ti/Al than it is excessively high when meeting Structure stability when high temperature is reduced, brittleness η (Ni occur3Low-alloyed high-temp plastic drops in Ti) phase transition.Stringent control W and Zr constituent contents, deteriorate to avoid weldability.
In addition, rare earth element can reduce the mobility of nickel-base alloy liquid, increase weld seam crystallization crack sensitivity, therefore welding wire Rare earth element is free of in chemical composition.
Invention content:
The purpose of the present invention is be directed to existing ultra supercritical Utility Boiler Superheater/reheater tube welding point remnants to answer The problems such as power is big, component segregation is serious, weld metal zone solidification (casting) state tissue is apparent, providing a kind of weld(ing) deposit can tie again Brilliant nickel-base alloy bare welding filler metal.
In order to achieve the above objectives, the present invention adopts the following technical scheme that realize:
A kind of nickel-base alloy bare welding filler metal that weld(ing) deposit can recrystallize, the nickel-base alloy bare welding filler metal by following component by weight Percentage is prepared:Fe < 3%, Cr:14-18%, Al+Ti≤0.45% and Ti/Al < 0.9, Nb:1.0-1.5%, Mo: 7.0-9.8%, W < 0.4%, Si≤1.0%, Mn:0.5-1.0%, C≤0.1%, B:0.003-0.005%, Zr≤ 0.03%, remaining is Ni and other impurities element summation < 0.1%.
The present invention, which further improves, to be, which is smelted using vacuum drying oven, by forging, rolling, cold After drawing and annealing, nickel-base alloy bare welding filler metal is ultimately formed.
The present invention, which further improves, to be, the specification of nickel-base alloy bare welding filler metal is Φ 1.5-2.4mm, using welding procedure For:Manual TIG is welded or semi-automatic silk filling tungsten inert-gas welding TIG, welding current intensity:105-210A, welding arc voltage: 10.5-18V, speed of welding are:100~150mm/min, electric current type/polarity:Direct current DC/ just meets SP, and interlayer temperature is not higher than 100 DEG C, protective gas:Ar, 12~16L/min of gas flow.
The present invention, which further improves, to be, in use, using Tig Welding, using Ar as protective gas, Form weld(ing) deposit.
The present invention, which further improves, to be, weld(ing) deposit at 1000~1100 DEG C by being heat-treated 30~60 minutes Afterwards, air-cooled, weld(ing) deposit recrystallizes.
The present invention, which further improves, to be, nickel-based welding wire is suitable for ultra-supercritical boiler superheater and reheater tube Welding, the welding of superheater and reheater tube and boiler gas collection header.
Compared with the existing technology, the present invention has the following advantages:
1, through experiment, the present invention is suitable for the welding of ultra supercritical station boiler high-temperature component, and nickel-based welding wire is suitable for super The welding of super critical boiler superheater and reheater tube, superheater and reheater tube and boiler gas collection header (including stub (tube)) Welding.
When 2, being welded using welding wire of the present invention, weld(ing) deposit high-temp plastic is good, is not likely to produce weld crack.
3, welding wire of the present invention can realize the microalloying of weld seam, the weld seam met the requirements of the standard.
When 4, being welded using welding wire of the present invention, after postwelding recrystallization (heat) processing, weld metal zone is solidifying for weld(ing) deposit Solid column crystal and dendrite are changed into equiax crystal, farthest eliminate composition of weld line segregation and welding residual stress, Keep the consistency with base material tissue.
Description of the drawings:
Fig. 1 is the light microscope pattern photo for welding IN740H nickel-base alloys (base material) welding joint structure;Wherein, scheme 1 (a) is the light microscope pattern photo of as-welded microstructure, and Fig. 1 (b) is the light microscope shape of postwelding dynamic recrystallization treatment tissue Looks photo.
Fig. 2 is the light microscope pattern photo for welding GH2984 ni-fe-based alloys (base material) welding joint structure;Wherein, Fig. 2 (a) is the light microscope pattern photo of as-welded microstructure, and Fig. 2 (b) is the light microscope of postwelding dynamic recrystallization treatment tissue Pattern photo.
Specific implementation mode:
Below in conjunction with embodiment, invention is further described in detail.
Embodiment 1:
Referring to Fig. 1, is welded using manual TIG using the welding wire (Φ 1.5mm), IN740H nickel-base alloys are welded, are welded Connect electric current:140A, weldingvoltage:13V, speed of welding are:110mm/min, electric current type/polarity:Direct current DC/ just connects SP, layer Between temperature be not higher than 100 DEG C, protective gas:Ar, gas flow 13L/min.Postwelding carries out 1050 DEG C/1h heat treatments, weld seam group Knitting from the column crystal of postwelding and dendrite becomes equiax crystal, and the defects of welding crackle generates.Postwelding commissure hardness is 310HV, impact flexibility 22kJ;After post weld heat treatment, hardness is reduced to 215HV, impact flexibility 31kJ.
Embodiment 2:
Referring to Fig. 2, is welded using manual TIG using the welding wire (Φ 2.4mm), GH2984 ni-fe-based alloys is welded, Welding current:160A, weldingvoltage:14V, speed of welding are:120mm/min, electric current type/polarity:Direct current DC/ just meets SP, Interlayer temperature is not higher than 100 DEG C, protective gas:Ar, gas flow 15L/min.Postwelding carries out 1100 DEG C/30min heat treatments, weldering Seam tissue becomes equiax crystal from the column crystal of postwelding and dendrite, and the defects of welding crackle generates.Postwelding commissure hardness For 300HV, impact flexibility 26kJ;After post weld heat treatment, hardness is reduced to 210HV, impact flexibility 46kJ.

Claims (3)

1. the nickel-base alloy bare welding filler metal that a kind of weld(ing) deposit can recrystallize, which is characterized in that the nickel-base alloy bare welding filler metal is by following Ingredient is prepared by weight percentage:Fe < 3%, Cr:14-18%, Al+Ti≤0.45% and Ti/Al < 0.9, Nb:1.0- 1.5%, Mo:7.0-9.8%, W < 0.4%, Si≤1.0%, Mn:0.5-1.0%, C≤0.1%, B:0.003-0.005%, Zr≤ 0.03%, remaining is Ni and other impurities element summation < 0.1%;
The nickel-base alloy bare welding filler metal is smelted using vacuum drying oven, after forging, rolling, cold drawing and annealing, ultimately forms nickel-base alloy Welding wire;Weld(ing) deposit pass through at 1000 ~ 1100 DEG C heat treatment 30 ~ after sixty minutes, it is air-cooled, weld(ing) deposit occur tie again It is brilliant;
Wherein, the specification of nickel-base alloy bare welding filler metal be Φ 1.5-2.4mm, use welding procedure for:Manual TIG is welded or semi-automatic silk filling Tungsten inert-gas welding TIG, welding current intensity:105-210A, welding arc voltage:10.5-18V, speed of welding are:100~ 150mm/min, electric current type/polarity:Direct current DC/ just meets SP, and interlayer temperature is not higher than 100 DEG C, protective gas:Ar, gas stream Measure 12 ~ 16L/min.
2. the nickel-base alloy bare welding filler metal that weld(ing) deposit described in accordance with the claim 1 can recrystallize, which is characterized in that use When, using Tig Welding, using Ar as protective gas, form weld(ing) deposit.
3. the nickel-base alloy bare welding filler metal that weld(ing) deposit described in accordance with the claim 1 can recrystallize, which is characterized in that Ni-based weldering Silk is suitable for the welding of ultra-supercritical boiler superheater and reheater tube, superheater and reheater tube and boiler gas collection header Welding.
CN201610230578.5A 2016-04-14 2016-04-14 Nickel-based alloy welding wire with weld deposit metal capable of being recrystallized Active CN105689919B (en)

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DE102017129218A1 (en) * 2017-12-08 2019-06-13 Vdm Metals International Gmbh WELDING MATERIAL
CN108723637B (en) * 2018-06-20 2020-12-08 华能国际电力股份有限公司 Nickel-iron-based welding wire for 700 ℃ ultra-supercritical power station boiler
CN110666393B (en) * 2019-11-15 2021-09-28 攀钢集团江油长城特殊钢有限公司 Core wire material and preparation method thereof
CN112025137A (en) * 2020-07-21 2020-12-04 江苏金桥焊材科技股份有限公司 High-temperature corrosion-resistant nickel-based welding wire and smelting and preparation method thereof
CN112518172A (en) * 2020-11-24 2021-03-19 中国华能集团有限公司 Nickel-cobalt-based high-temperature alloy welding wire
CN113084313B (en) * 2021-03-03 2022-06-14 广州特种承压设备检测研究院 Argon tungsten-arc welding process for steel for ultra-supercritical boiler
CN113510340B (en) * 2021-08-10 2022-06-14 哈尔滨电气动力装备有限公司 Welding and postweld heat treatment process method for martensite precipitation hardening stainless steel material
CN114799425B (en) * 2022-06-30 2022-11-11 中国空气动力研究与发展中心高速空气动力研究所 Invar steel medium plate welding process
CN116329809B (en) * 2023-05-29 2023-09-08 西安热工研究院有限公司 Nickel-based amorphous flux-cored wire and preparation method thereof
CN118357632B (en) * 2024-06-20 2024-09-10 西安热工研究院有限公司 Welding wire for nickel-based gradient cladding layer on surface of water-cooled wall and preparation method thereof

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