CN105689470A - Pre-bending device which is matched with symmetrical three-roll plate bending machine for use - Google Patents
Pre-bending device which is matched with symmetrical three-roll plate bending machine for use Download PDFInfo
- Publication number
- CN105689470A CN105689470A CN201610152933.1A CN201610152933A CN105689470A CN 105689470 A CN105689470 A CN 105689470A CN 201610152933 A CN201610152933 A CN 201610152933A CN 105689470 A CN105689470 A CN 105689470A
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- CN
- China
- Prior art keywords
- plate
- bearing
- backing roll
- hydraulic cylinder
- square
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
- B21D19/043—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers for flanging edges of plates
Abstract
The invention provides a pre-bending device which is matched with a symmetrical three-roll plate bending machine for use. The pre-bending device mainly consists of a supporting roll, a supporting roll support, hydraulic lifting mechanisms, a rack and the like, wherein the rack is a weld assembly which is bilaterally symmetrical; the supporting roll is supported by the supporting roll support; the hydraulic lifting mechanisms are two mechanisms which are completely identical on the left and the right; each hydraulic lifting mechanism comprises a hydraulic cylinder, a lifting rod and a connection disc; each hydraulic cylinder is fixed on the rack through the corresponding connection disc; and one end of each lifting rod is connected with the supporting roll support, and the other end of each lifting rod is in threaded connection with a piston rod in the corresponding hydraulic cylinder. The pre-bending device is arranged between two lower rolls of the original plate bending machine, and are fixed on the plate bending machine through bolts; when the piston rods extend outwards, the supporting roll support and the supporting roll are driven to move upwards; a plate is clamped among the upper roll and the lower rolls of the plate bending machine and the supporting roll of the pre-bending device, and is rolled repeatedly until the two ends of the plate reach the pre-bending requirement; then the piston rods contract, and the supporting roll moves downwards; and the plate is rolled and rounded by the original three-roll plate bending machine continuously, so that the problem of remaining straight edges is solved.
Description
Technical field
The present invention relates to mechanical engineering manufacture field, be specifically related to a kind of pre-bending device。
Background technology
In recent years, along with developing rapidly of the industries such as coal, petrochemical industry, water power, automobile making and building, the demand for variously-shaped, specification and the board making of different accuracy requirement also increases therewith rapidly。Veneer reeling machine is the process equipment shaped that twisted by sheet material, and the veneer reeling machine of current domestic use has the forms such as four-roller type, asymmetric three-roller type, horizontal down-regulation type and symmetrical expression three-roller type, and wherein four-roller type veneer reeling machine can pre-bending, remained straight edge is little, but structure is complicated, operation easier is big, and price is higher；Asymmetric three-roller type remained straight edge is few, but inconvenient operation, roll up curved ability little；Horizontal down-regulation type remained straight edge is few, but plate centering is poor, and price is high；Symmetrical three-roller type is due to simple in construction, easy to operate, the low feature such as ease of maintenaince of price, it is widely used at medium-sized and small enterprises, this veneer reeling machine two lower roll axis is fixing, top roll does and moves both vertically up and down, thus the plate being placed between up-down rollers being rolled into arc or circle, but owing to two lower roller center distances are relatively big, plate two ends rolling when rolling does not live, make two ends still for straight flange, it is difficult to eliminate at school bowlder, it is necessary to rely on artificial cutting, then weld, so not only waste material, and reduce work efficiency。
Summary of the invention
1. solve technical problem
Remained straight edge is there is for current symmetrical expression three rolls plate bending machine, need artificial cutting, cause great waste, the shortcomings such as inefficiency, the present invention provides a kind of and the matching used pre-bending device of symmetrical expression three rolls plate bending machine, and this device is placed between veneer reeling machine two lower roll, add fulcrum, reducing roll bending span, such that it is able to make the plate two ends between up-down rollers first obtain pre-bending, then recycling veneer reeling machine is round as a ball by plate。
2. technical scheme
The technical solution adopted for the present invention to solve the technical problems is: described pre-bending device is mainly made up of backing roll, backing roll bearing, cu bearing liner, hydraulicefficiency elevation structure, frame, and wherein, described backing roll is cross section is circular long roller；Described backing roll bearing is made up of a bearing body and four connection legs, each connection leg has a manhole, it is connected with hydraulicefficiency elevation structure by bearing pin, bearing body is cuboid, surface has three rectangular grooves thereon, surface once bores four equal-sized semicircle bearing saddle bores thereon again, to ensure installation accuracy, described four semicircular cu bearing liners are separately fixed on four bearing saddle bores by sunk screw, described backing roll is placed on these four cu bearing liners, backing roll can rotate under the drive of plate, for preventing backing roll left and right play, respectively pressing plate is fixed by screws on backing roll bearing at its two ends；Described frame, for being symmetrically arranged, respectively includes that two pieces of upper and lower ends respectively have the rectangle left and right side plate of a rectangle groove along centrage, the two square epipleurals of block length, the two square lower side panels of block length, two block length square front and back flat boards, one piece of center have the rectangle upper flat plate of manhole, one piece of center has flat board, two block length square floors, a block length square hydraulic cylinder gripper shoe and two pieces of rectangular cover plates under the rectangle of manhole；The two square epipleurals of block length are welded to form upper frame with upper flat plate respectively, two blocks of lower side panels form underframe with lower plate welding respectively, front and back flat board forms support body main body with left side plate welding respectively, and together with upper and lower frame welding, again two cover plates is welded with it, two pieces of base plates respectively with underframe, front and back plate welding, hydraulic cylinder gripper shoe is welded on underframe, is finally bolted on reel trigger by the two of frame pieces of base plates；Described hydraulicefficiency elevation structure is the identical Liang Tao mechanism in left and right, respectively include a hydraulic cylinder, one elevating lever and a connection dish, the cylinder of a manhole is had centered by elevating lever head, the body of rod is circular cross-section, at rod end along one cylindrical female hole of processing, center, in order to match with the external screw thread of piston rod in hydraulic cylinder, connection dish is welded on hydraulic cylinder, hydraulic cylinder is placed in frame on hydraulic supporting plate, and it is fixed in frame by bolt, on in elevating lever traverse frame, in the hole of lower flat board, its one end is connected by a bearing pin with the connection leg in backing roll bearing, the other end matches with the external screw thread of piston rod in hydraulic cylinder。
This pre-bending device is placed between reel trigger two lower roll, and is bolted on veneer reeling machine。When piston rod stretches out, elevating lever rises, and drives backing roll bearing to move upward, backing roll also moves upward simultaneously, falls the top roll of veneer reeling machine, and sheet material clamping is between upper roller of press brake, lower roll and the backing roll of pre-bending device, press under top roll, plate two ends are rolled repeatedly；When reaching the requirement of pre-bending, hydraulic cylinder oil return unloads, and piston rod is retracted, and elevating lever drives backing roll bearing and backing roll to move downward, and former symmetrical expression three rolls plate bending machine continues plate is round as a ball。
3. beneficial effects of the present invention
Present configuration is simple, easy to operate, the problem solving symmetrical expression three rolls plate bending machine remained straight edge, reduces the labor intensity of material consumption and workman, the perfect performance of equipment, improves work efficiency and product quality, meets the user demand of enterprise。
Accompanying drawing explanation
The structural representation of Fig. 1 pre-bending device。
Fig. 2 is the left view of Fig. 1。
The structural representation of Fig. 3 backing roll bearing。
Fig. 4 is the structural representation of hydraulicefficiency elevation structure。
1. backing roll in figure, 2. backing roll bearing, 3. pressing plate, 4. frame, 5. hydraulicefficiency elevation structure, 6. bearing body, 7. connection leg, 8. cu bearing liner, 9. epipleural, 10. cover plate, 11. upper flat plate, flat board before 12., 13. times flat boards, 14. lower side panels, 15. base plate, 16. hydraulic cylinder gripper shoes, 17. base plates, 18. lower side panels, 19. rear plate, 20,21. left and right side plates, 22. cover plates, 23. epipleurals, 24. elevating lever, 25. piston rods, 26. hydraulic cylinders, 27. connection dishes。
Detailed description of the invention
In Fig. 1～4, this pre-bending device is mainly made up of backing roll (1), backing roll bearing (2), cu bearing liner (8), hydraulicefficiency elevation structure (5), frame (4), wherein, described backing roll (1) to be cross section be circular long roller；Described backing roll bearing (2) is made up of a bearing body (6) and four connection legs (7), each connection leg (7) has a manhole, it is connected with described hydraulicefficiency elevation structure (5) by bearing pin, bearing body (6) is in cuboid, surface has three rectangular grooves thereon, once bore four equal-sized semicircle bearing saddle bores more thereon, to ensure installation accuracy；Described four semicircle cu bearing liners (8) are fixed on four bearing saddle bores respectively through sunk screw, described backing roll (1) is placed on described four cu bearing liners (8), and can rotate under the drive of plate, for preventing backing roll (1) left and right play, respectively pressing plate (3) is fixed by screws on described backing roll bearing (2) at its two ends；Described frame (4) is for being symmetrically arranged, respectively include on two pieces, lower end edge centrage respectively has rectangle left side plate (20) and (21) of a rectangular slot, the square epipleural of two block length (9) and (23), the square lower side panel of two block length (14) and (18), before two block lengths are square, rear plate (12) and (19), one piece of center has the rectangle upper flat plate (11) of manhole, one piece of center has flat board (13) under the rectangle of manhole, two block length square floor (15) and (17), the one square hydraulic cylinder gripper shoe (16) of block length, the square cover plate of two block length (10) and (22)；The square epipleural of two block length (9), (23) it is welded to form upper frame with upper flat plate (11) respectively, two pieces of lower side panels (14), (18) and lower flat board (13) composition underframe, before, rear plate (12), (19) respectively with left side plate (20), (21) welding forms support body main body, and with upper, underframe welds together, again by cover plate (10), (22) weld with it, base plate (15), (17) respectively with underframe, front and back flat board (12), (19) welding, hydraulic cylinder gripper shoe (16) is welded on underframe, finally by base plate (15), (17) respectively through being bolted on reel trigger。
At Fig. 1, in 2 and 4, described hydraulicefficiency elevation structure (5) is the identical Liang Tao mechanism in left and right, respectively includes a hydraulic cylinder (26), a connection dish (27) and an elevating lever (24)。Having the cylinder of a manhole centered by elevating lever (24) head, the body of rod is circular cross-section, processes a cylindrical female hole at rod end center, in order to match with the external screw thread of piston rod (25)；Hydraulic cylinder (26) one connection dish (27) of upper welding, hydraulic cylinder (26) is placed in frame (4) in hydraulic cylinder gripper shoe (16), and it is fixed in frame (4) by bolt, elevating lever (24) is in the hole of upper and lower flat board (11), (13) in frame (4), its one end is connected by a bearing pin with the connection leg (7) in backing roll bearing (2), and the other end matches with the external screw thread of piston rod (25) in hydraulic cylinder (26)。
This pre-bending device is placed between reel trigger two lower roll, and it is bolted on reel trigger, when piston rod (25) stretches out, elevating lever (24) rises, and drives backing roll bearing (2) to move upward, and backing roll (1) also moves upward simultaneously, fall the top roll of veneer reeling machine, sheet material clamping, between the backing roll (1) of upper roller of press brake, lower roll and pre-bending device, is pressed under top roll, is repeatedly rolled at plate two ends；When reaching the requirement of pre-bending, hydraulic cylinder (26) oil return unloads, piston rod (25) is retracted, and elevating lever (24) drives backing roll bearing (2) and backing roll (1) to move downward, and former symmetrical expression three rolls plate bending machine continues plate is round as a ball。
Claims (1)
1. one kind and the matching used pre-bending device of symmetrical expression three rolls plate bending machine, it is characterized in that: be mainly made up of backing roll (1), backing roll bearing (2), cu bearing liner (8), hydraulicefficiency elevation structure (5), frame (4), wherein, described backing roll (1) to be cross section be circular long roller；Described backing roll bearing (2) is made up of a bearing body (6) and four connection legs (7), each connection leg (7) has a manhole, it is connected with described hydraulicefficiency elevation structure (5) will pass through bearing pin, bearing body (6) is in cuboid, surface has three rectangular grooves thereon, surface once bores four equal-sized semicircle bearing saddle bores thereon again, to ensure installation accuracy, described four semicircular cu bearing liners (8) are fixed on four bearing saddle bores respectively through sunk screw, described backing roll (1) is placed on described four cu bearing liners (8), backing roll (1) can rotate under the drive of plate, for preventing backing roll (1) left and right play, respectively pressing plate (3) is fixed by screws on described backing roll bearing (2) at its two ends；Described frame (4) is for being symmetrically arranged, respectively include on two pieces, lower end edge centrage respectively has rectangle left side plate (20) and (21) of a rectangular slot, the square epipleural of two block length (9) and (23), the square lower side panel of two block length (14) and (18), before two block lengths are square, rear plate (12) and (19), one piece of center has the rectangle upper flat plate (11) of manhole, one piece of center has flat board (13) under the rectangle of manhole, two block length square floor (15) and (17), the one square hydraulic cylinder gripper shoe (16) of block length, the square cover plate of two block length (10) and (22)；The square epipleural of two block length (9), (23) it is welded to form upper frame with upper flat plate (11) respectively, two pieces of lower side panels (14), (18) and lower flat board (13) composition underframe, before, rear plate (12), (19) respectively with left side plate (20), (21) welding forms support body main body, and with upper, underframe welds together, again by cover plate (10), (22) weld with it, base plate (15), (17) respectively with underframe, front and back flat board (12), (19) welding, hydraulic cylinder gripper shoe (16) is welded on underframe, finally by base plate (15), (17) respectively through being bolted on reel trigger；Described hydraulicefficiency elevation structure (5) is the identical Liang Tao mechanism in left and right, respectively include a hydraulic cylinder (26), one connection dish (27) and an elevating lever (24), the cylinder of a manhole is had centered by elevating lever (24) head, the body of rod is circular cross-section, at rod end along one cylindrical female hole of processing, center, hydraulic cylinder (26) one connection dish (27) of upper welding, hydraulic cylinder (26) is placed in frame (4) in hydraulic cylinder gripper shoe (16), and it is fixed in frame (4) by bolt, on in elevating lever (24) traverse frame (4), lower flat board (11), (13) in hole, its one end is connected by a bearing pin with the connection leg (7) in backing roll bearing (2), the other end matches with the external screw thread of piston rod (25) in hydraulic cylinder (26)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610152933.1A CN105689470A (en) | 2016-03-11 | 2016-03-11 | Pre-bending device which is matched with symmetrical three-roll plate bending machine for use |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610152933.1A CN105689470A (en) | 2016-03-11 | 2016-03-11 | Pre-bending device which is matched with symmetrical three-roll plate bending machine for use |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105689470A true CN105689470A (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610152933.1A Pending CN105689470A (en) | 2016-03-11 | 2016-03-11 | Pre-bending device which is matched with symmetrical three-roll plate bending machine for use |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105689470A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53131956A (en) * | 1977-04-23 | 1978-11-17 | Sumikin Daikeikoukan Kk | Prebending process of steel band on occasion of spiral steel pipe making |
| CN200957427Y (en) * | 2006-08-04 | 2007-10-10 | 河南第一工具厂 | Lower-roller anti-flee device of taper-shank twisted-wire drill for pressed machine tool |
| CN201264148Y (en) * | 2008-10-13 | 2009-07-01 | 中海石油金洲管道有限公司 | High-frequency butt welded pipe weld joint guide roll device |
| CN202438577U (en) * | 2011-12-06 | 2012-09-19 | 南通恒力重工机械有限公司 | Upper roller apparatus for downward-adjusting veneer reeling machine |
| CN202447445U (en) * | 2012-01-20 | 2012-09-26 | 泰安华鲁锻压机床有限公司 | Numerical control auxiliary device for plate bending roll |
| CN104438494A (en) * | 2014-12-12 | 2015-03-25 | 天津煜腾恒泰钢制品有限公司 | Plate bending machine with pre-bending device |
| CN104668875A (en) * | 2014-12-30 | 2015-06-03 | 燕山大学 | Axial-float controllable cylinder flaw detecting and welding roller carrier |
| CN204921922U (en) * | 2015-08-25 | 2015-12-30 | 北京电力设备总厂有限公司 | Prevent structure of an axial float |
| CN205237669U (en) * | 2015-11-26 | 2016-05-18 | 甘肃酒钢集团西部重工股份有限公司 | Be used for prosthetic anti -channeling device of backing roll |
| CN205393241U (en) * | 2016-03-11 | 2016-07-27 | 山西大同大学 | With supporting preflex device that uses of symmetrical formula three rolls plate bending machine |
-
2016
- 2016-03-11 CN CN201610152933.1A patent/CN105689470A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS53131956A (en) * | 1977-04-23 | 1978-11-17 | Sumikin Daikeikoukan Kk | Prebending process of steel band on occasion of spiral steel pipe making |
| CN200957427Y (en) * | 2006-08-04 | 2007-10-10 | 河南第一工具厂 | Lower-roller anti-flee device of taper-shank twisted-wire drill for pressed machine tool |
| CN201264148Y (en) * | 2008-10-13 | 2009-07-01 | 中海石油金洲管道有限公司 | High-frequency butt welded pipe weld joint guide roll device |
| CN202438577U (en) * | 2011-12-06 | 2012-09-19 | 南通恒力重工机械有限公司 | Upper roller apparatus for downward-adjusting veneer reeling machine |
| CN202447445U (en) * | 2012-01-20 | 2012-09-26 | 泰安华鲁锻压机床有限公司 | Numerical control auxiliary device for plate bending roll |
| CN104438494A (en) * | 2014-12-12 | 2015-03-25 | 天津煜腾恒泰钢制品有限公司 | Plate bending machine with pre-bending device |
| CN104668875A (en) * | 2014-12-30 | 2015-06-03 | 燕山大学 | Axial-float controllable cylinder flaw detecting and welding roller carrier |
| CN204921922U (en) * | 2015-08-25 | 2015-12-30 | 北京电力设备总厂有限公司 | Prevent structure of an axial float |
| CN205237669U (en) * | 2015-11-26 | 2016-05-18 | 甘肃酒钢集团西部重工股份有限公司 | Be used for prosthetic anti -channeling device of backing roll |
| CN205393241U (en) * | 2016-03-11 | 2016-07-27 | 山西大同大学 | With supporting preflex device that uses of symmetrical formula three rolls plate bending machine |
Non-Patent Citations (1)
| Title |
|---|
| 张瑞平: "《金属材料的冷弯成形加工》", 30 June 2011, 中国铁道出版社 * |
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Application publication date: 20160622 |
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