CN105689311B - A kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration - Google Patents

A kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration Download PDF

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Publication number
CN105689311B
CN105689311B CN201610227313.XA CN201610227313A CN105689311B CN 105689311 B CN105689311 B CN 105689311B CN 201610227313 A CN201610227313 A CN 201610227313A CN 105689311 B CN105689311 B CN 105689311B
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China
Prior art keywords
half tone
base system
frame
demoulding
seat
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Expired - Fee Related
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CN201610227313.XA
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Chinese (zh)
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CN105689311A (en
Inventor
曲兴田
闫冠宇
吴江
李文欣
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Jilin University
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Jilin University
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Publication of CN105689311B publication Critical patent/CN105689311B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The present invention relates to a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration, belong to cleaning equipment.Including frame, purging system, half tone base system, half tone base system lifter, controller, demoulding case;Demoulding case is located at below machine frame inside, and half tone base system is located at central rack, and purging system is located at half tone base system both sides, and lifter is connected with half tone base system, and controller is connected with frame.Advantage is to realize the cleaning of silk-screen half tone, the demoulding and air-dry integration, and whole process is realized automatically, solves the problems, such as manually to clean demoulding efficiency low, greatly reduces water consumption, saving water resource, makes cleaning demoulding efficiency double.

Description

A kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration
Technical field
The present invention relates to cleaning equipment field, the silk-screen half tone that particularly a kind of cleaning demoulding air-dries integration takes off in batches Mould machine.
Background technology
Screen printing technique is widely used, and common printed matter has:Colored oil painting, pictorial poster, business card, binding and layout front cover, business Product label and printed textile etc..Silk-screen half tone is the main tool of silk-screen printing, in order to cost-effective in actual production Silk-screen half tone needs to carry out recycling after discarded, and this process is referred to as demoulding.Its principle is exactly from silk by photosensitive material Stripped down in printed network version, the ink on screen printing forme is cleaned up first during demoulding, be then immersed in silk-screen half tone de- In film, through the immersion of 5-10 minutes or so, when silk-screen half tone bleaches, it can be rinsed with water (or sponging down), version film takes off After falling, silk screen is rinsed well and dried with water, so that it may be re-used for coating plate-making.
At present, in the cleaning of half tone and knockout course, it is necessary to manually carry out the immersion demoulding of half tone, using giant, The instruments such as towel clean, and time-consuming for process, efficiency is low.
Patent name is " a kind of vehicle glass silk-screen half tone cleaning device ", the China of Patent No. 201220722183.4 Utility model patent, a kind of screen printing plate cleaning machine is disclosed, but its half tone seat can not be adjusted, can not for different size of half tone Accomplish effectively to clean.
Patent name is " a kind of screen printing plate cleaning machine ", the Chinese utility model patent of Patent No. 201520169360.4, A kind of screen printing plate cleaning machine, including half tone cleaning main frame, half tone grabbing device and solvent recovery machine are disclosed, passes through a mechanical arm The transport of half tone is carried out, realizes and cleans multiple half tones simultaneously.Although oil removing, demoulding, washing are integrated by the patent, to not With size the cleaning of silk-screen half tone when adaptability it is poor, and device is too fat to move huge, economical poor.
The content of the invention
The present invention provides a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration, to solve artificial behaviour The problem of efficiency is low when making, waste water resource, big labor intensity, to replace the manual mode of operation of factory, realize high efficiency, The purpose of low stain, saving water resource.
The present invention adopts the technical scheme that:Including frame, purging system, half tone base system, half tone base system lifter, Controller, demoulding case;Demoulding case is located at below machine frame inside, and half tone base system is located at central rack, and purging system is located at half tone Base system both sides, lifter are connected with half tone base system, and controller is connected with frame;
Described purging system includes the first purging system and the second purging system, and two sets of purging systems are placed in opposite directions, knot Structure is identical, wherein the first purging system includes nozzle boss and several steam hybrid nozzles, the steam hybrid nozzle is uniform On nozzle boss, the nozzle of steam hybrid nozzle is equipped with sliding block towards half tone, nozzle boss both sides, and sliding block can move along guide rail Dynamic, two guide rails are arranged on the inside of frame, and guide rail top and bottom are in contact with frame top plate and water fender respectively, at the top of nozzle boss Bolt has the first steel wire rope, and the first steel wire rope connects coil around the first fixed pulley on top plate with the first gyrator of frame side On wrapping head, the first servo motor shaft is connected with coil winder;The second steel wire rope in second purging system is through the first corner Device is connected on coil winder, carries self-locking device inside coil winder, the first described servomotor is placed on dash Below plate.
Described purging system also includes auxiliary cleaner, and its structure is:Filtered water tank, cyclic water tank, filter, gas Pump is both placed in below water fender, and filtered water tank is utilized respectively water pipe with cyclic water tank and is connected through the first magnetic valve and second solenoid valve To the water inlet of steam hybrid nozzle, air pump is connected to the air inlet of steam hybrid nozzle using tracheae through the 3rd magnetic valve.
Described half tone base system includes the first half tone base system and the second half tone base system, the knot of two sets of half tone base systems Structure is identical, wherein the structure of the first half tone base system is, upper half tone seat and lower half tone seat main body are U-type groove, lower half tone seat bottom There is mesh, lower half tone seat both ends are equipped with double-slider, and half tone base system top plate is I-shaped, and half tone base system top plate both ends are double Sliding block, double-slider are slided in double guide rails, and two double guide rails are arranged on the inside of frame, double guide rail top and bottom respectively with frame Top plate and framework soleplate are in contact, and lower half tone seat is connected with half tone base system top plate by four circular guideways, lower half tone seat with There is upper half tone seat between half tone base system top plate, upper half tone seat both ends there are four half tone seat sliding blocks, and half tone seat slide block set is in circle On guide rail, half tone seat lifting and lowering mechanism is connected with the top of upper half tone seat, the half tone seat lifting and lowering mechanism other end is connected to half tone base system On top plate, described half tone seat lifting and lowering mechanism includes cylinder, lifting slider, riser guide, scissor structure, cylinder head and lifting Sliding block connects, and cylinder drives lifting slider to be moved left and right in riser guide, half tone seat oscilaltion in realization.
Described half tone base system lifter is calmly sliding including the 3rd steel wire rope, the second fixed pulley, the 4th steel wire rope, the 3rd Wheel, two-way coil winder and the second servomotor, the 3rd steel wire rope one end are fastened in the first half tone base system upper end, the other end around The second fixed pulley of on frame top plate and frame side is crossed, is connected in a hole of two-way coil winder;4th steel wire rope One end is fastened to be connected in the second half tone base system upper end, the other end around the 3rd fixed pulley of on frame top plate and frame side In another hole of two-way coil winder, the second servo motor shaft is connected with two-way coil winder, second servomotor It is placed on below water fender.
Described demoulding case is located at below frame lower face half tone base system, and there are two openings demoulding box top, is open Shape size it is identical with lower half tone seat, for ensureing that half tone base system passes through.
Shutter, half tone door, frame door and outer water tube are additionally provided with frame, shutter is located in front of frame, half tone door Positioned at frame side, frame door is located at frame rear, and frame door is provided with observation window, and outer water tube is arranged on shell outside, uses To connect the cyclic water tank of demoulding case both sides.
Described the first servomotor, the second servomotor, it is placed on below water fender.
It is an advantage of the invention that:
1st, the present invention realizes the cleaning, the demoulding and air-dried integration of silk-screen half tone, and whole process is realized automatically, is solved The problem of artificial cleaning demoulding efficiency is low.
2nd, the present invention utilizes half tone seat lifting and lowering mechanism, can be achieved that the half tone of different model is carried out to clean to be stripped to air-dry, increases The scope of application of machine is added.
3rd, for the present invention using steam hybrid nozzle by the way of magnetic valve is combined, it is main body to realize recirculated water and steam Cleaning, greatly reduce water consumption, saving water resource.
4th, purging system of the present invention is placed in above demoulding case, then coordinates half tone base system lifter, can be simultaneously to two pieces of nets Version wash cycles demoulding, cleaning demoulding efficiency are double.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the side view of the present invention;
Fig. 4 is half tone base system and half tone base system lifter schematic diagram of the present invention;
Fig. 5 is half tone seat lifting and lowering mechanism figure of the present invention;
Fig. 6 is purging system schematic diagram of the present invention;
Fig. 7 is frame lower schematic diagram of the present invention;
Fig. 8 is water route pneumatic diagram of the present invention.
Embodiment
Including frame 1, purging system 2, half tone base system 3, half tone base system lifter 4, controller 5, demoulding case 6;It is de- Film case 6 is located at the lower inside of frame 1, and half tone base system 3 is located at central rack, and purging system 2 is located at the both sides of half tone base system 3, Lifter 4 is connected with half tone base system 3, and controller 5 is connected with frame 1;
Described purging system 2 includes the first purging system 201 and the second purging system 202, and two sets of purging systems are opposite Place, structure is identical, wherein the first purging system 201 includes nozzle boss 20101 and several steam hybrid nozzles 20102, institute State steam hybrid nozzle 20102 to be uniformly arranged on nozzle boss 20101, the nozzle of steam hybrid nozzle 20102 is towards net Version 30101, the both sides of nozzle boss 20101 are equipped with sliding block 20103, and sliding block 20103 can be moved along guide rail 20104, and two guide rails 20104 are pacified Mounted in the inner side of frame 1, the top and bottom of guide rail 20104 are in contact with frame top plate 101 and water fender 102 respectively, nozzle boss 20101 top bolts have the first steel wire rope 20105, and the first steel wire rope 20105 is around the He of the first fixed pulley 20106 on top plate 101 On the first gyrator 203 connection coil winder 204 of the side of frame 1, the axle of the first servomotor 205 and coil winder 204 It is connected;The second steel wire rope 20205 in second purging system 202 is connected on coil winder 204 through the first gyrator 203, Self-locking device is also carried inside coil winder 204, the steam hybrid nozzle in the case that the first servomotor 205 powers off 20102 can also be held in place putting, and the first described servomotor is placed on the lower section of water fender 102.
Described purging system 2 also includes auxiliary cleaner 206, and its structure is:Filtered water tank 20601, cyclic water tank 20602nd, filter 20603, air pump 20604 are both placed in the lower section of water fender 102, filtered water tank 20601 and cyclic water tank 20602 It is utilized respectively the water inlet that water pipe is connected to steam hybrid nozzle 20102 through the first magnetic valve 20605 and second solenoid valve 20606 Mouthful, air pump 20604 is connected to the air inlet of steam hybrid nozzle 20102, steam mixing using tracheae through the 3rd magnetic valve 20607 The magnetic valve 20605 of shower nozzle 20102 and the 3rd has several, and each steam hybrid nozzle 20102 is by respective 3rd magnetic valve 20607 controls, useless steam hybrid nozzle is closed using the selection of the 3rd magnetic valve 20607 according to the size of half tone 30101 20102, to save water resource;
In the case where the 3rd magnetic valve 20607 and air pump 20604 are opened, when the first magnetic valve 20605 is opened, second is electric Magnet valve 20606 is closed, and steam hybrid nozzle 20102 sprays clear water steam;When the first magnetic valve 20605 is closed, second solenoid valve 20606 open, and steam hybrid nozzle 20102 sprays recirculated water steam;When the first magnetic valve 20605 and second solenoid valve 20606 are equal During closing, steam hybrid nozzle 20102 sprays high pressure gas;
Described half tone base system 3 includes the first half tone base system 301 and the second half tone base system 302, two sets of half tone seats The structure of system is identical, wherein the structure of the first half tone base system 301 is, the first half tone base system 301 includes upper half tone seat 30102nd, lower half tone seat 30103, half tone base system top plate 30104, double-slider 30105, double guide rails 30106, circular guideway 30107th, half tone seat sliding block 30108, upper half tone seat 30102 and the lower main body of half tone seat 30103 are U-type groove, the lower bottom of half tone seat 30103 There is mesh in portion, and to prevent U-type groove internal water accumulation, the lower both ends of half tone seat 30103 are equipped with double-slider 30105, half tone base system top plate 30104 be I-shaped, and the both ends of half tone base system top plate 30104 are double-slider 30105, and double-slider 30105 is in double guide rails 30106 Interior slip, two double guide rails 30106 are arranged on the inner side of frame 1, double top and bottom of guide rail 30106 respectively with frame top plate 101 It is in contact with framework soleplate 103, lower half tone seat 30103 is connected with half tone base system top plate 30104 by four circular guideways 30107 Connect, there is upper half tone seat 30102 between lower half tone seat 30103 and half tone base system top plate 30104, the upper both ends of half tone seat 30102 have Four half tone seat sliding blocks 30108, half tone seat sliding block 30108 are enclosed on circular guideway 30107, and the upper top of half tone seat 30102 connects There is half tone seat lifting and lowering mechanism 303, the other end of half tone seat lifting and lowering mechanism 303 is connected on half tone base system top plate 30104, passes through net Version seat lifting and lowering mechanism 303 adjusts the spacing between two half tone seats 30102,30103, realizes the installation of different model half tone 30101, Described half tone seat lifting and lowering mechanism 303 includes cylinder 30301, lifting slider 30302, riser guide 30303, scissor structure 30304, the head of cylinder 30301 is connected with lifting slider 30302, and cylinder 30301 drives lifting slider 30302 in riser guide Moved left and right in 30303, the oscilaltion of half tone seat 30102 in realization.
Described half tone base system lifter 4 include the 3rd steel wire rope 401, the second fixed pulley 402, the 4th steel wire rope 403, 3rd fixed pulley 404, the servomotor 406 of two-way coil winder 405 and second, the one end of the 3rd steel wire rope 401 is fastened in the first net Version base system 301 upper end, the other end are connected to two-way around the second fixed pulley 402 of on the frame top plate 101 and side of frame 1 In one hole of coil winder 405;The one end of 4th steel wire rope 404 is fastened to be bypassed in the upper end of the second half tone base system 302, the other end 3rd fixed pulley 404 of on the frame top plate 101 and side of frame 1, is connected in another hole of two-way coil winder 405, The axle of second servomotor 406 is connected with two-way coil winder 405, and second servomotor 406 is placed under water fender 102 Side, 403 1, the 3rd steel wire rope 401 and the 4th steel wire rope rises one and declined when two-way coil winder 405 rotates, and realizes the The counter motion of one half tone base system 301 and the second half tone base system 302.
Described demoulding case 6 is located at the lower section of 1 bottom face half tone base system of frame 3, and releasing agent is housed in demoulding case 6, used To be stripped to half tone 30101.Two openings, the shape size of opening and the lower phase of half tone seat 30103 are arranged at the top of demoulding case 6 Together, it can just ensure that half tone base system 3 passes through.
Shutter 104, half tone door 105, frame door 106 and outer water tube 107 are additionally provided with frame 1, shutter 104 is located at The front of frame 1, shutter 104 can control folding by control system.Half tone door 105 is located at the side of frame 1,106, frame door In the rear of frame 1, frame door 106 is provided with observation window 10601, and outer water tube 107 is arranged on the outside of frame 1, de- to connect The cyclic water tank of the both sides of film case 6.
The course of work
First by the size input control system 5 of half tone 30101, according to the big minor benefit of the longitudinal size of half tone 30101 Half tone seat 30102,30103 spacing up and down are adjusted with half tone seat lifting and lowering mechanism 303, according to the lateral dimension size of half tone 30101 Open the steam hybrid nozzle 20102 of respective numbers (second set of purging system 202 operates identical).Then web plate door 105 is opened, Half tone 30101 is placed on the half tone seat 30102,30103 of the first half tone base system 301, adjusts lower half tone seat 30103 just The open top of demoulding case 6 is blocked, now the half tone base system top plate 30104 on the second half tone base system 302 is just blocked de- Another opening in the top of film case 6.Next master switch is started, the first servomotor 205 controls two sets of purging systems 201, about 202 It is mobile, the mist of oil on steam removal half tone 30101 is sprayed using the recirculated water in cyclic water tank 20602, water flows through gear after cleaning Water plate 102 is recovered in filter 7, after filtered device 7 filters, returns to cyclic water tank 20602, waste water obtains repeating profit With.After being cleaned up using recirculated water, switching clear water is finally cleaned with steam.After mist of oil cleaning, control system 5 utilizes net Version base system lifter 4 controls the first half tone base system 301 to drop to half tone base system top plate 30104 and blocks demoulding case 6 just Open top, now the lower half tone seat 30103 on the second half tone base system 302 just block another opening in the top of demoulding case 6, together When half tone 30101 immersion demoulding is carried out in demoulding case.Another piece of half tone 30201 is put into the second half tone base system during demoulding Cleaned on 302, the demoulding of the first half tone base system 301 is completed after the completion of cleaning.Utilize the control of half tone base system lifter 4 the One half tone base system 301 rises to the top of demoulding case 6, and now the half tone 30201 in the second half tone base system 302 is in demoulding case 6 Middle immersion demoulding.The steam of clear water is recycled to the half tone on the first half tone base system 301 first with the steam of recirculated water afterwards 30101 are cleaned.After the completion of cleaning, control shutter 104 is opened, and closes water source, and steam hybrid nozzle 20102 is blown, net After the drying of version 30101, opening half tone door 105 is changed another piece of half tone 30201 and cleaned, to the first half tone seat after the completion of cleaning Half tone 30101 in system 301 carries out demoulding, while cleans drying to the half tone 30201 in the second half tone base system 302, such as This alternating is reciprocal, until the cleaning of all half tones finishes, power cut-off.

Claims (6)

1. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration, including frame, it is characterised in that:Also wrap Include purging system, half tone base system, half tone base system lifter, controller, demoulding box;Demoulding box is located at below machine frame inside, Half tone base system is located at central rack, and purging system is located at half tone base system both sides, and lifter is connected with half tone base system, control Device is connected with frame;
The purging system includes the first purging system and the second purging system, and two sets of purging systems are placed in opposite directions, and structure is identical, Wherein the first purging system includes nozzle boss and several steam hybrid nozzles, and the steam hybrid nozzle is uniformly arranged on spray On headstock, the nozzle of steam hybrid nozzle is equipped with sliding block towards half tone, nozzle boss both sides, and sliding block can move along guide rail, and two lead Rail is arranged on the inside of frame, and guide rail top and bottom are in contact with frame top plate and water fender respectively, and the has been fastened at the top of nozzle boss One steel wire rope, the first steel wire rope are connected to coil winding around the first fixed pulley on top plate and the first gyrator of frame side On device, the first servo motor shaft is connected with coil winder;The second steel wire rope in second purging system connects through the first gyrator It is connected on coil winder, self-locking device is carried inside coil winder, the first servomotor is placed on below water fender.
2. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration according to claim 1, it is special Sign is:Described purging system also includes auxiliary cleaner, and its structure is:Filtered water tank, cyclic water tank, filter, gas Pump is both placed in below water fender, and filtered water tank is utilized respectively water pipe with cyclic water tank and is connected through the first magnetic valve and second solenoid valve To the water inlet of steam hybrid nozzle, air pump is connected to the air inlet of steam hybrid nozzle using tracheae through the 3rd magnetic valve.
3. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration according to claim 1, it is special Sign is:Described half tone base system includes the first half tone base system and the second half tone base system, the knot of two sets of half tone base systems Structure is identical, wherein the structure of the first half tone base system is, upper half tone seat and lower half tone seat main body are U-type groove, lower half tone seat bottom There is mesh, lower half tone seat both ends are equipped with double-slider, and half tone base system top plate is I-shaped, and half tone base system top plate both ends are double Sliding block, double-slider are slided in double guide rails, and two double guide rails are arranged on the inside of frame, double guide rail top and bottom respectively with frame Top plate and framework soleplate are in contact, and lower half tone seat is connected with half tone base system top plate by four circular guideways, lower half tone seat with There is upper half tone seat between half tone base system top plate, upper half tone seat both ends there are four half tone seat sliding blocks, and half tone seat slide block set is in circle On guide rail, half tone seat lifting and lowering mechanism is connected with the top of upper half tone seat, the half tone seat lifting and lowering mechanism other end is connected to half tone base system On top plate, described half tone seat lifting and lowering mechanism includes cylinder, lifting slider, riser guide, scissor structure, cylinder head and lifting Sliding block connects, and cylinder drives lifting slider to be moved left and right in riser guide, half tone seat oscilaltion in realization.
4. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration according to claim 1, it is special Sign is, described half tone base system lifter include the 3rd steel wire rope, the second fixed pulley, the 4th steel wire rope, the 3rd fixed pulley, Two-way coil winder and the second servomotor, the 3rd steel wire rope one end are fastened on the first half tone base system of half tone base system End, the other end are connected in a hole of two-way coil winder around the second fixed pulley of on frame top plate and frame side; 4th steel wire rope one end is fastened in the second half tone base system upper end of half tone base system, and the other end bypasses on frame top plate and frame side 3rd fixed pulley in face, is connected in another hole of two-way coil winder, and the second servo motor shaft is wound with two-way coil Device is connected, and second servomotor is placed on below water fender.
5. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration according to claim 1, it is special Sign is that described demoulding box is located at below frame lower face half tone base system, has two openings at the top of demoulding box, opening Shape size is identical with the lower half tone seat of half tone base system, for ensureing that half tone base system passes through.
6. a kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration according to claim 1, it is special Sign is, shutter, half tone door, frame door and outer water tube are additionally provided with frame, and shutter is located in front of frame, half tone door position In frame side, frame door is located at frame rear, and frame door is provided with observation window, and outer water tube is arranged on shell outside, to Connect the cyclic water tank of demoulding box both sides.
CN201610227313.XA 2016-04-12 2016-04-12 A kind of intelligent silk-screen half tone batch ingot stripper for cleaning the demoulding and air-drying integration Expired - Fee Related CN105689311B (en)

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CN107116057A (en) * 2017-07-14 2017-09-01 苏州希瑞特环保科技有限公司 Multi-function self-cleaning spray chamber
CN107671039A (en) * 2017-09-04 2018-02-09 沃苏特电子科技(苏州)有限公司 One kind efficiently washes edition technique
CN110091638A (en) * 2019-06-19 2019-08-06 赫日光电(苏州)有限公司 A kind of automatic halftone cleaning Treated sewage reusing all-in-one machine

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