CN105689275A - S1 bolt head pressing heating automatic sorting device and method - Google Patents
S1 bolt head pressing heating automatic sorting device and method Download PDFInfo
- Publication number
- CN105689275A CN105689275A CN201610263472.5A CN201610263472A CN105689275A CN 105689275 A CN105689275 A CN 105689275A CN 201610263472 A CN201610263472 A CN 201610263472A CN 105689275 A CN105689275 A CN 105689275A
- Authority
- CN
- China
- Prior art keywords
- automatic sorting
- plate
- bolt head
- sorting device
- heating
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/44—Making machine elements bolts, studs, or the like
- B21K1/46—Making machine elements bolts, studs, or the like with heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention discloses an S1 bolt head pressing heating automatic sorting device and method. The device comprises a machine frame, a left side plate, a right side plate and a cylinder support, wherein the machine frame is arranged below a plate type heater discharge outlet, the left side plate, the right side plate and the cylinder support are arranged on the machine frame, a rotating shaft and a shuttle plate are arranged between the left side plate and the right side plate, a rotating plate is welded to the rotating shaft, a 90-degree rotating cylinder is arranged on the cylinder support, and a coupler is arranged between the rotating shaft and the 90-degree rotating cylinder. Compared with the prior art, the S1 bolt head pressing heating automatic sorting device has the advantages that by means of the electrical principle and the mechanical principle, the S1 bolt head pressing heating automatic sorting function is achieved, and the applicability is high. According to the S1 bolt head pressing heating automatic sorting device, heated overburning materials can be automatically sorted mechanically instead of manually, labor is saved, the cost is lowered, the technical problems that labor intensity is large and labor and time are wasted in the prior art are solved, and the purposes of improving the product quality, improving the production efficiency and improving the automation degree are achieved.
Description
Technical field
The present invention relates to a kind of S1 bolt head die mould heating automatic sorting device and method for separating。
Background technology
The manual mode that sorting when general S1 bolt head die mould heats all adopts。Production is little to from people, people must be had moment there of always keeping watch to note the change of heating-up temperature, when imitation frosted glass occurred, it is all that workman relies on working experience to be picked out crossing imitation frosted glass piecemeal by hand, even sometimes because artificial reason did not find that imitation frosted glass caused that workpiece occurs underproof situation finally affecting product quality in time。The labor intensity of workman is big simultaneously, it is necessary to moment high concentration energy notes the change of heating-up temperature, and production efficiency is low and automaticity is not high。
Summary of the invention
In order to overcome the disadvantages mentioned above of prior art, the invention provides a kind of S1 bolt head die mould heating automatic sorting device and method for separating。
The technical solution adopted for the present invention to solve the technical problems is: a kind of S1 bolt head die mould heating automatic sorting device, including the frame being arranged on below baffle heater discharging opening and the left plate, right plate and the cylinder saddle that are arranged in frame, rotation axle and shuttle flitch it is provided with between left plate and right plate, it is welded with rotor plate on the rotating shaft, cylinder saddle is provided with 90 ° of rotary cylinders, being provided with shaft coupling rotating between axle and 90 ° of rotary cylinders, described rotor plate has two location status becoming 135 ° and 45 ° with horizontal plane；Horizontal position near baffle heater discharging opening is provided with infrared probe。
Present invention also offers a kind of S1 bolt head die mould heating automatic sorting method, comprise the steps:
Step one, 90 ° of rotary cylinders are in initial position, and make automatic sorting device be in normal production status；
The S1 bolt heating-up temperature of baffle heater discharging opening is carried out monitoring in real time by step 2, infrared probe:
(1) when burn-off phenomenon occurs in infrared ray probe monitors to the S1 bolt heating-up temperature coming from baffle heater, make 90 ° of rotary cylinder actions, driven by shaft coupling and rotate axle rotation, rotating axle drives rotor plate to do 90 ° of rotations, makes automatic sorting device be in automatic sorting and crosses the state of imitation frosted glass；
(2) when infrared ray probe monitors to come from the S1 bolt heating-up temperature of baffle heater by burning recovering state normal time, make 90 ° of rotary cylinders reset immediately, make automatic sorting device return to normal production status。
Compared with prior art, the method have the advantages that the present invention utilizes electrical principle, theory of mechanics, reached S1 bolt head die mould is heated the function of automatic sorting, the suitability is strong。This device is to replace artificial carrying out automatic sorting to adding the imitation frosted glass of crossing hankered with machinery, saves artificial, reduces cost, solve the technical problem that the labor intensity of prior art existence is big, time-consuming, reach raising product quality, improved production efficiency, improve the purpose of automaticity。
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the front view of this device；
Fig. 2 is the left view of this device；
Fig. 3 is the front view of first fixed cover 1 of this device and the second fixed cover 9；
Fig. 4 is the left view of first fixed cover 1 of this device and the second fixed cover 9；
Fig. 5 is the front view of the left plate 3 of this device and right plate 8；
Fig. 6 is the left view of the left plate 3 of this device and right plate 8；
Fig. 7 is the front view rotating axle 6 of this device；
Fig. 8 is the side view rotating axle 6 of this device；
Fig. 9 is the front view of the shaft coupling 10 of this device；
Figure 10 is the side view of the shaft coupling 10 of this device；
Figure 11 is the front view of the cylinder saddle 12 of this device；
Figure 12 is the side view of the cylinder saddle 12 of this device。
Detailed description of the invention
A kind of S1 bolt head die mould heating automatic sorting device, as shown in Figures 1 to 12, including: first fixed cover the 1, first copper sheathing 2, left plate 3, shuttle flitch 4, rotor plate 5, rotation axle the 6, second copper sheathing 7, right plate the 8, second fixed cover 9,10,90 ° of rotary cylinders 11 of shaft coupling, cylinder saddle 12, baffle heater 13, limiting plate 14 and infrared probe 15 etc., wherein:
First fixed cover 1 is installed on left plate 3, first copper sheathing 2 adopts interference fit to be installed in the first fixed cover 1, left plate 3 is installed in frame, shuttle flitch 4 is welded between left plate 3 and right plate 8, the lower end of rotor plate 5 is welded on rotation axle 6, rotation axle 6 two ends adopt matched in clearance to be respectively arranged in the first copper sheathing 2 and the second copper sheathing 7 and realize 90 ° of rotations, second copper sheathing 7 adopts interference fit to be installed in the second fixed cover 9, second fixed cover 9 is installed on right plate 8, right plate 8 is installed in frame, shaft coupling 10 adopts matched in clearance to be installed between rotation axle 6 and 90 ° of rotary cylinders 11, 90 ° of rotary cylinders 11 are installed on cylinder saddle 12, cylinder saddle 12 is installed in frame, limiting plate 14 two ends are respectively welded at left plate 3 and right plate 8 top。Left plate 3 and right plate 8 are respectively arranged in frame and play fixation and position-limiting action, shuttle flitch 4 plays lacing wire effect and shuttle material effect, rotor plate 5 plays rotating action, and position-limiting action is played when 90 ° of rotary cylinders 11 reset (recovery initial position) in the upper end of rotor plate 5 by limiting plate 14。
Whole automatic sorting device is installed on the underface of the discharging opening of baffle heater 13 with baffle heater 13 one-tenth 135 °, and the underface of automatic sorting device blanking port is provided with waste material bucket。Horizontal position near baffle heater 13 discharging opening is provided with infrared probe 15。
Present invention also offers a kind of S1 bolt head die mould heating automatic sorting method, comprise the steps:
Step one, 90 ° of rotary cylinders are in initial position, and make automatic sorting device be in normal production status:
The rotor plate 5 of automatic sorting device becomes 135 ° with horizontal plane, it is ensured that the blanking port of automatic sorting device is positioned at the underface of baffle heater 13 discharging opening；The upper end of rotor plate 5 is close on limiting plate 14, now automatic sorting device is in the normal production status of position 1, blanking 1, (that is: S1 bolt is fallen above rotor plate 5 from discharging opening after being heated by baffle heater 13 as shown in Figure 2, on subsequently again from shuttle rotor plate 5 to shuttle flitch 4, finally carried out profiling operation by shuttle flitch 4 shuttle to die mould charging tray by operator)；
The S1 bolt heating-up temperature of baffle heater 13 discharging opening is carried out monitoring in real time by step 2, infrared probe 15:
(1) when infrared probe 15 monitor the S1 bolt heating-up temperature coming from baffle heater 13 burn-off phenomenon occurs time, make the action of 90 ° of rotary cylinders 11, rotation axle 6 is driven to rotate by shaft coupling 10, rotating axle 6 drives rotor plate 5 to do 90 ° of rotations, make automatic sorting device be in position 2, the automatic sorting of blanking 2 crosses the state of imitation frosted glass, (that is: the rotor plate 5 of automatic sorting device is at 45 ° with horizontal plane as shown in Figure 2, cross imitation frosted glass and do in the waste material bucket that the movement of falling object falls directly into underface, thus automatic sorting appears imitation frosted glass)；
(2) when infrared probe 15 monitor the S1 bolt heating-up temperature coming from baffle heater 13 by burning recovering state normal time, 90 ° of rotary cylinders 11 are made to reset (recovery initial position) immediately, automatic sorting device is made to recover again the normal production status of position 1, blanking 1, it is achieved thereby that S1 bolt head die mould heats the process of automatic sorting。
The operation principle of the present invention is: when, in the normal situation of heating-up temperature, this automatic sorting device is in the normal production status of position 1, blanking 1；When there is burning in heating-up temperature, 90 ° of rotary cylinder actions, drive rotor plate to do 90 ° of rotations by rotating axle, make this automatic sorting device be in position 2, the automatic sorting of blanking 2 crosses the state of imitation frosted glass；It is achieved thereby that S1 bolt head die mould to be heated the process of automatic sorting。
Claims (7)
1. a S1 bolt head die mould heating automatic sorting device, it is characterized in that: include the frame being arranged on below baffle heater discharging opening and the left plate, right plate and the cylinder saddle that are arranged in frame, rotation axle and shuttle flitch it is provided with between left plate and right plate, it is welded with rotor plate on the rotating shaft, cylinder saddle is provided with 90 ° of rotary cylinders, being provided with shaft coupling rotating between axle and 90 ° of rotary cylinders, described rotor plate has two location status becoming 135 ° and 45 ° with horizontal plane；Horizontal position near baffle heater discharging opening is provided with infrared probe。
2. S1 bolt head die mould according to claim 1 heating automatic sorting device, it is characterized in that: between left plate and right plate, be provided with limiting plate, when rotor plate is positioned at the location status becoming 135 ° with horizontal plane, rotor plate upper end is close on limiting plate。
3. S1 bolt head die mould according to claim 1 heating automatic sorting device, it is characterised in that: the underface of baffle heater discharging opening is provided with waste material bucket。
4. S1 bolt head die mould according to claim 1 heating automatic sorting device, it is characterized in that: on left plate and right plate, be respectively arranged with fixed cover, in fixed cover, be provided with copper sheathing, described in turn end shaft adopt matched in clearance be respectively arranged in the copper sheathing of left plate and right plate。
5. a S1 bolt head die mould heating automatic sorting method, it is characterised in that: comprise the steps:
Step one, 90 ° of rotary cylinders are in initial position, and make automatic sorting device be in normal production status；
The S1 bolt heating-up temperature of baffle heater discharging opening is carried out monitoring in real time by step 2, infrared probe:
(1) when burn-off phenomenon occurs in infrared ray probe monitors to the S1 bolt heating-up temperature coming from baffle heater, make 90 ° of rotary cylinder actions, driven by shaft coupling and rotate axle rotation, rotating axle drives rotor plate to do 90 ° of rotations, makes automatic sorting device be in automatic sorting and crosses the state of imitation frosted glass；
(2) when infrared ray probe monitors to come from the S1 bolt heating-up temperature of baffle heater by burning recovering state normal time, make 90 ° of rotary cylinders reset immediately, make automatic sorting device return to normal production status。
6. S1 bolt head die mould according to claim 5 heating automatic sorting method, it is characterized in that: described normal production status refers to that rotor plate becomes 135 ° with horizontal plane, S1 bolt heated by baffle heater after from discharging opening through rotor plate to shuttle flitch, finally by shuttle flitch shuttle to die mould charging tray。
7. S1 bolt head die mould according to claim 5 heating automatic sorting method, it is characterised in that: described automatic sorting is crossed the state of imitation frosted glass and is referred to that rotor plate and horizontal plane are at 45 °, crosses imitation frosted glass and falls into waste material bucket from the discharging opening of baffle heater。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610263472.5A CN105689275A (en) | 2016-04-26 | 2016-04-26 | S1 bolt head pressing heating automatic sorting device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610263472.5A CN105689275A (en) | 2016-04-26 | 2016-04-26 | S1 bolt head pressing heating automatic sorting device and method |
Publications (1)
| Publication Number | Publication Date |
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| CN105689275A true CN105689275A (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610263472.5A Pending CN105689275A (en) | 2016-04-26 | 2016-04-26 | S1 bolt head pressing heating automatic sorting device and method |
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| CN (1) | CN105689275A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423907A (en) * | 2016-11-18 | 2017-02-22 | 中铁隆昌铁路器材有限公司 | Automatic separation device and separation method for overtemperature of three-roller thread grinding processes of S2 bolts |
| CN107457342A (en) * | 2017-09-29 | 2017-12-12 | 宁波市鄞州风名工业产品设计有限公司 | A kind of device and control method for long spiro nail heating occiput shaping |
| CN107695279A (en) * | 2017-09-29 | 2018-02-16 | 宁波市鄞州风名工业产品设计有限公司 | A kind of equipment and control method for long spiro nail heating occiput shaping |
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|---|---|---|---|---|
| US4453314A (en) * | 1982-03-10 | 1984-06-12 | The British Mathews, Limited | Apparatus for inspecting the chimbs of cylindrical articles such as kegs |
| DE29816818U1 (en) * | 1998-09-22 | 1999-02-11 | Richard Ryll GmbH, 48712 Gescher | Device for sorting stacked magazine remitting ends |
| CN202442768U (en) * | 2012-02-27 | 2012-09-19 | 吴宏博 | Quality detection device for industrial product |
| CN102861723A (en) * | 2012-09-14 | 2013-01-09 | 合肥市远大轴承锻造有限公司 | Three-path sorting controlling program for forging bearing |
| CN103071632A (en) * | 2013-01-14 | 2013-05-01 | 湖州剑力金属制品有限公司 | Device for automatically selecting workpiece |
| CN103381409A (en) * | 2013-07-25 | 2013-11-06 | 中铁隆昌铁路器材有限公司 | Bar stock heating automatic sorting device |
| CN203917196U (en) * | 2014-04-04 | 2014-11-05 | 江苏永生电气有限公司 | Grouping system device |
| CN104438141A (en) * | 2014-11-21 | 2015-03-25 | 重庆彭氏科技开发有限公司 | Heating and separating combination device for connecting rods of engine |
| CN204544792U (en) * | 2015-03-24 | 2015-08-12 | 常州市爱伦机械有限公司 | A kind of material base screening plant of automatic blanking saw |
| CN204842279U (en) * | 2015-04-29 | 2015-12-09 | 中国计量学院 | Decontamination of cylinder driven chain saw guide recess and detection device |
| CN205613731U (en) * | 2016-04-26 | 2016-10-05 | 中铁隆昌铁路器材有限公司 | S1 the bolt head die mould heating automatic separation device |
-
2016
- 2016-04-26 CN CN201610263472.5A patent/CN105689275A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4453314A (en) * | 1982-03-10 | 1984-06-12 | The British Mathews, Limited | Apparatus for inspecting the chimbs of cylindrical articles such as kegs |
| DE29816818U1 (en) * | 1998-09-22 | 1999-02-11 | Richard Ryll GmbH, 48712 Gescher | Device for sorting stacked magazine remitting ends |
| CN202442768U (en) * | 2012-02-27 | 2012-09-19 | 吴宏博 | Quality detection device for industrial product |
| CN102861723A (en) * | 2012-09-14 | 2013-01-09 | 合肥市远大轴承锻造有限公司 | Three-path sorting controlling program for forging bearing |
| CN103071632A (en) * | 2013-01-14 | 2013-05-01 | 湖州剑力金属制品有限公司 | Device for automatically selecting workpiece |
| CN103381409A (en) * | 2013-07-25 | 2013-11-06 | 中铁隆昌铁路器材有限公司 | Bar stock heating automatic sorting device |
| CN203917196U (en) * | 2014-04-04 | 2014-11-05 | 江苏永生电气有限公司 | Grouping system device |
| CN104438141A (en) * | 2014-11-21 | 2015-03-25 | 重庆彭氏科技开发有限公司 | Heating and separating combination device for connecting rods of engine |
| CN204544792U (en) * | 2015-03-24 | 2015-08-12 | 常州市爱伦机械有限公司 | A kind of material base screening plant of automatic blanking saw |
| CN204842279U (en) * | 2015-04-29 | 2015-12-09 | 中国计量学院 | Decontamination of cylinder driven chain saw guide recess and detection device |
| CN205613731U (en) * | 2016-04-26 | 2016-10-05 | 中铁隆昌铁路器材有限公司 | S1 the bolt head die mould heating automatic separation device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423907A (en) * | 2016-11-18 | 2017-02-22 | 中铁隆昌铁路器材有限公司 | Automatic separation device and separation method for overtemperature of three-roller thread grinding processes of S2 bolts |
| CN107457342A (en) * | 2017-09-29 | 2017-12-12 | 宁波市鄞州风名工业产品设计有限公司 | A kind of device and control method for long spiro nail heating occiput shaping |
| CN107695279A (en) * | 2017-09-29 | 2018-02-16 | 宁波市鄞州风名工业产品设计有限公司 | A kind of equipment and control method for long spiro nail heating occiput shaping |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160622 |
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| RJ01 | Rejection of invention patent application after publication |