CN105686080A - Method for decreasing contact defects produced during filter tip rod production - Google Patents
Method for decreasing contact defects produced during filter tip rod production Download PDFInfo
- Publication number
- CN105686080A CN105686080A CN201610138586.7A CN201610138586A CN105686080A CN 105686080 A CN105686080 A CN 105686080A CN 201610138586 A CN201610138586 A CN 201610138586A CN 105686080 A CN105686080 A CN 105686080A
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- CN
- China
- Prior art keywords
- filter rod
- internal diameter
- filter tip
- loudspeaker nozzle
- tip rod
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/18—Mouthpieces for cigars or cigarettes; Manufacture thereof
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
A method for decreasing contact defects produced during filter tip rod production adopts a horn mouthpiece in a cutting system in a filter tip rod production line and a usage and management method thereof and is characterized in that the inner diameter of the horn mouthpiece is increased or accumulations on the surface of the inner wall of the horn mouthpiece are removed within a certain startup time period while the inner diameter of the horn mouthpiece is increased. The method has the advantages that due to the fact that certain dirt always attaches to the inner wall of the horn mouthpiece in the filter tip rod production process, the inner diameter of the horn mouthpiece is decreased over time and further the phenomenon that a filter tip rod in stroke is extruded occurs to form the contact defects, a proper amount of dirt adhered to the inner wall of the horn mouthpiece is allowed by properly increasing the inner diameter of the horn mouthpiece on the premise that the cutoff of the filter tip rod is not affected, and the contact defects are not produced; the inner wall of the horn mouthpiece is cleaned periodically, the problems causing contacts can be thoroughly solved, and the production efficiency is also not affected.
Description
Technical field
The invention belongs to cigarette filter rod production technical field, particularly there is the method for contact defect in a kind of minimizing during filter rod produces。
Background technology
Acetate fiber filter is called for short vinegar fibre nozzle rod, it is the filter formed for filter material with Diacetate cellulose tow, the filter stick made with this material not only has good outward appearance and higher filter efficiency, there is water flowing performance simultaneously strong, elastic strong, it is easy to the advantages such as Continuous maching, and the suction taste of Medicated cigarette will not be produced harmful effect by it, vinegar fibre filter is liking by producer and consumer deeply, develop very rapid, it is so far still in widely used a kind of Medicated cigarette filter, but owing to the tobacco business market competition is big, the quality of producer's Dichlorodiphenyl Acetate fibrous filter candle proposes requirements at the higher level, this just requires that our filter stick to producing must accomplish a Zhi Jingyi。
On prescription, it is desirable to filter stick reaches that length is equal, otch is concordant, bright and clean, tangent plane is vertical with filter stick axis。In actual production, always there will be such or such mass defect, its principal phenomena has: otch injustice, otch hair slag, glue hole, overlap, drop-head, rough, have breakage, contact, surface to have a stain, have gauffer, have quick-fried product。In long term quality checks, it has been found that contact defect account for the overwhelming majority of quality problems, and contact defect refers to that filter stick end face because being caused the phenomenon caved in by External Force Acting。
Cigarette filter rod production process is mainly diacetate fiber shredding-big step of gluing-molding-cut-out-vanning five, in cutting off operation, it is necessary to the filter rod of strip is cut into segment, and the diced system on production line is made up of mechanisms such as cutterhead, loudspeaker nozzle, connecting rods。By diced system by roll-forming and the filter rod of doing straight line output cut into the list of segment and prop up filter stick。Mainly cutting knife cutting filter stick with filter tip row culture straight reciprocating motion is clamped from loudspeaker nozzle mechanism during cutting。
Summary of the invention
The technical problem to be solved is to provide the device of a kind of loose loudspeaker nozzle internal diameter and the method for periodic cleaning loudspeaker nozzle inner area knot thing, loudspeaker nozzle internal diameter and filter rod external diameter is made to remain identical state, to reduce the generation of contact defect, improve the quality of production。
For solving above-mentioned technical problem, the technical solution adopted in the present invention is a kind of method reducing during filter rod produces and contact defect occur, including the loudspeaker nozzle in diced system on filter rod production line and use management method thereof, it is characterised in that loudspeaker nozzle internal diameter is widened。
Further, while widening loudspeaker nozzle internal diameter, determine the long-pending knot thing of certain available machine time section cleaning loudspeaker nozzle inner wall surface。
Further, when producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter size being changed to 8.0 ± 0.05mm, often start runs the long-pending knot thing of 2 hours cleaning primary horn mouth inner wall surface simultaneously。
Further, when producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter size being changed to arrival end internal diameter 8.10 ± 0.05mm and is uniformly decreased to port of export internal diameter 7.95 ± 0.05mm, often start runs the long-pending knot thing of 3 hours cleaning primary horn mouth inner wall surface simultaneously。
The invention has the beneficial effects as follows owing to, in filter rod production process, always having some foulant sticks on loudspeaker nozzle inwall, time length, loudspeaker nozzle internal diameter will be made to diminish, and then the filter rod situation in crush stroke occurs, form contact defect;Loudspeaker nozzle internal diameter is suitably widened, it is possible to do not affect under the premise cutting off filter rod, allow the loudspeaker nozzle inwall suitable dirt of bonding, without contact defect occurs;Periodic cleaning loudspeaker nozzle inwall, it is possible to thoroughly solve the factor that contact occurs without affecting production efficiency。
Accompanying drawing explanation
Fig. 1 is the perspective structure schematic diagram of loudspeaker nozzle in the present invention。
Fig. 2 is the loudspeaker nozzle perspective structure schematic diagram that in the present invention, internal diameter uniformly reduces。
In figure: 1, loudspeaker nozzle, 2, loudspeaker nozzle internal diameter, 3, loudspeaker nozzle inner wall surface, 4, arrival end internal diameter, 5, port of export internal diameter。
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and following example are intended to illustrate the present invention rather than limitation of the invention further, should not limit the scope of the invention with this。
Embodiment 1。
When producing the filter rod that external diameter is 7.6mm, still as in the past, loudspeaker nozzle internal diameter 2 is designed and sized to 7.9 ± 0.05mm。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
Embodiment 2。
When producing the filter rod that external diameter is 7.6mm, loudspeaker nozzle internal diameter 2 size is changed to 8.0 ± 0.05mm by 7.9 ± 0.05mm。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
Embodiment 3。
When producing the filter rod that external diameter is 7.6mm, loudspeaker nozzle internal diameter 2 being still designed and sized to as in the past 7.9 ± 0.05mm, often start runs the long-pending knot thing of 2 hours cleaning primary horn mouth inner wall surface 3 simultaneously。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
Embodiment 4。
When producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter 2 size being changed to 8.0 ± 0.05mm, often start runs the long-pending knot thing of 2 hours cleaning primary horn mouth inner wall surface 3 simultaneously。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
Embodiment 5。
When producing external diameter and being the filter rod of 7.6mm, loudspeaker nozzle internal diameter 2 size is changed to arrival end internal diameter 4 by 7.9 ± 0.05mm and is of a size of 8.10 ± 0.05mm and is uniformly decreased to port of export internal diameter 5 and is of a size of 7.95 ± 0.05mm。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
Embodiment 6。
When producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter 2 size being changed to arrival end internal diameter 4 be of a size of 8.10 ± 0.05mm and be uniformly decreased to port of export internal diameter 5 and be of a size of 7.95 ± 0.05mm, often start runs the long-pending knot thing of 3 hours cleaning primary horn mouth inner wall surface 3 simultaneously。
Filter rod finished product is carried out stochastic sampling detection, obtains following testing result table。
Filter rod contact defect stochastic sampling testing result registration form
The filter rod product that above-mentioned six embodiments produce is occurred that the Integrated comparative table of contact defect is as follows
Visible, according to conventional production method, the contact defect that every batch sample occurs is maximum, has 102, and after suitably being widened by loudspeaker nozzle internal diameter, contact defect sharply reduces to 35;After increasing the operation on time cleaning loudspeaker nozzle inwall, contact defect sharply reduces to 26;After widening internal diameter and cleaning inwall binding operation, contact defect reduces further to only 6;After suitably loudspeaker nozzle internal diameter is widened into taper, contact defect sharply reduces to only 11;After loudspeaker nozzle internal diameter is suitably widened into taper and cleaning inwall binding operation, contact defect reduces further to only 3;Visible, internal diameter and cleaning inwall binding operation will be widened, it is possible to make contact defect sharply reduce, be greatly improved the quality of production。
Claims (4)
1. reduce during filter rod produces the method that contact defect occurs, including the loudspeaker nozzle (1) in diced system on filter rod production line and use management method thereof, it is characterised in that widened by loudspeaker nozzle internal diameter (2)。
2. the method that contact defect occurs in minimizing filter rod according to claim 1 in producing, it is characterised in that determine the long-pending knot thing of certain available machine time section cleaning loudspeaker nozzle inner wall surface (3)。
3. the method that contact defect occurs in minimizing filter rod according to claim 2 in producing, it is characterized in that when producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter (2) size is changed to 8.0 ± 0.05mm, and often start runs the long-pending knot thing clearing up primary horn mouth inner wall surface (3) for 2 hours simultaneously。
4. the method that contact defect occurs in minimizing filter rod according to claim 2 in producing, it is characterized in that when producing the filter rod that external diameter is 7.6mm, by 7.9 ± 0.05mm, loudspeaker nozzle internal diameter (2) size being changed to arrival end internal diameter (4) 8.10 ± 0.05mm and is uniformly decreased to port of export internal diameter (5) 7.95 ± 0.05mm, often start runs the long-pending knot thing clearing up primary horn mouth inner wall surface (5) for 3 hours simultaneously。
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CN201610138586.7A CN105686080A (en) | 2016-03-11 | 2016-03-11 | Method for decreasing contact defects produced during filter tip rod production |
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CN201610138586.7A CN105686080A (en) | 2016-03-11 | 2016-03-11 | Method for decreasing contact defects produced during filter tip rod production |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102657379A (en) * | 2012-05-14 | 2012-09-12 | 上海烟草集团有限责任公司 | Forming method and device of filter sticks of cigarettes |
CN202642976U (en) * | 2012-07-03 | 2013-01-02 | 云南玉溪卷烟厂滤嘴棒分厂 | Cut tobacco guiding horn mouth of filter stick forming machine |
CN204426669U (en) * | 2014-12-03 | 2015-07-01 | 河南中烟工业有限责任公司 | Spices line filter stick imports formation system |
-
2016
- 2016-03-11 CN CN201610138586.7A patent/CN105686080A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102657379A (en) * | 2012-05-14 | 2012-09-12 | 上海烟草集团有限责任公司 | Forming method and device of filter sticks of cigarettes |
CN202642976U (en) * | 2012-07-03 | 2013-01-02 | 云南玉溪卷烟厂滤嘴棒分厂 | Cut tobacco guiding horn mouth of filter stick forming machine |
CN204426669U (en) * | 2014-12-03 | 2015-07-01 | 河南中烟工业有限责任公司 | Spices line filter stick imports formation system |
Non-Patent Citations (3)
Title |
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C8HJ2W 上传: "第五章 滤棒成型设备故障分析与排除方法", 《豆丁网WWW.DOCIN.COM/P-597625375.HTML》 * |
杨岗: "《中国烟草大辞典》", 30 April 1992, 中国经济出版社 * |
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Application publication date: 20160622 |