CN105682274A - Production test line for heating plate coil and method for producing heating plate coil - Google Patents

Production test line for heating plate coil and method for producing heating plate coil Download PDF

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Publication number
CN105682274A
CN105682274A CN201610171979.8A CN201610171979A CN105682274A CN 105682274 A CN105682274 A CN 105682274A CN 201610171979 A CN201610171979 A CN 201610171979A CN 105682274 A CN105682274 A CN 105682274A
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CN
China
Prior art keywords
coil
machine
spreadometer
heat
magnetic stripe
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Granted
Application number
CN201610171979.8A
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Chinese (zh)
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CN105682274B (en
Inventor
林宏华
张俊
赵永飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Aston Electric Co.,Ltd.
Original Assignee
Yangzhou Defendi Intelligent Equipment Co Ltd
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Priority to CN201610171979.8A priority Critical patent/CN105682274B/en
Publication of CN105682274A publication Critical patent/CN105682274A/en
Application granted granted Critical
Publication of CN105682274B publication Critical patent/CN105682274B/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/12Cooking devices
    • H05B6/1209Cooking devices induction cooking plates or the like and devices to be used in combination with them

Abstract

The invention discloses a production test line for a heating plate coil and a method for producing the heating plate coil. The production test line comprises a winding and crimping machine, a first gumming machine, a first warming and humidifying furnace, a carrier loading machine, a second gumming machine, a magnetic strip loading machine, a third gumming machine, a coil loading machine, a fourth gumming machine, a mica sheet installing machine, a second warming and humidifying furnace, a test bench and a first transmission belt, wherein the first gumming machine is used for gumming the coil; the first transmission belt is used for transmitting a semi-finished product of the coil; the first transmission belt connects the carrier loading machine, the second gumming machine, the magnetic strip loading machine, the third gumming machine, the coil loading machine, the fourth gumming machine and the mica sheet installing machine into a main assembly line body; the winding and crimping machine, the first gumming machine, the first warming and humidifying furnace, the second warming and humidifying furnace and the test bench are connected with the main assembly line body through a manipulator or the transmission belt. The production test line for the heating plate coil finishes automatic linkage of the whole production test line and improves the production efficiency; and the overall production line only requires two persons, so that the human cost is greatly saved.

Description

The method of heat-generating disc coil production testing wire and production heat-generating disc coil
Technical field
The present invention relates to a kind of electrically heated kitchen tools, especially relate to the heat-generating disc coil production testing wire of electrically heated kitchen tools and produce the method for heat-generating disc coil.
Background technology
Along with the development of society, the kitchen tools such as electromagnetic oven, electricity pressure cooker become the part of people's daily life necessity, and heat-generating disc coil is widely used in the kitchen tools such as electromagnetic oven, electric cooker, electricity pressure cooker for heating. During heat-generating disc coil can also be used in soybean milk maker, boiling water is stewed, its quality and security are more and more paid attention to.
Current electromagnetic heating dish coil adopts artificial coiling to assemble, and efficiency is low, and quality is unstable.
Design the high heat-generating disc coil production testing wire of a kind of production efficiency is one of the content that the applicant endeavours research always.
Summary of the invention
It is an object of the invention to for the deficiency that prior art exists, it is provided that the heat-generating disc coil production testing wire that a kind of production efficiency is high.
For achieving the above object, the technical scheme that heat-generating disc coil production testing wire of the present invention adopts is:
A kind of heat-generating disc coil production testing wire, comprises for coiling and the coiling line-pressing machine flattening coil, coil is carried out the first spreadometer of gluing, coil is added the first heating and moistening stove of wet heating, for put load tool and aluminium dish upload tool machine, aluminium dish is placed in load tool upside, aluminium sheet is carried out the 2nd spreadometer of gluing, aluminium dish is put the upper magnetic stripe machine of magnetic stripe, magnetic stripe is carried out the 3rd spreadometer of gluing, the upper coil plane of coil component is put on the upside of magnetic stripe, coil is carried out the 4th spreadometer of second glue spreading, at the sheet mica fitting machine of the surface stickup sheet mica of coil, the work in-process coil processed by sheet mica fitting machine adds the 2nd heating and moistening stove of wet heating, to the test board that heat-generating disc coil detects, also comprise for transmitting half-finished first transport tape of coil, the first described transport tape will upload tool machine, 2nd spreadometer, upper magnetic stripe machine, 3rd spreadometer, upper coil plane, 4th spreadometer and sheet mica fitting machine connect for streamline main body, coiling line-pressing machine, first spreadometer, first heating and moistening stove, 2nd heating and moistening stove and pass through mechanical manipulator between test board and streamline main body, artificial or conveying belt connects, upload tool machine, 2nd spreadometer, upper magnetic stripe machine, 3rd spreadometer, upper coil plane, 4th spreadometer and sheet mica fitting machine are all provided with spud, described spud is connected for stopping location coil work in-process with two-way cylinder, affected complete after spud coil work in-process of retracting flow into next station.Each station adopts spud to position and operates accordingly, it is achieved automatic production heat-generating disc coil.
Described coiling line-pressing machine comprises worktable, wire spool is installed on the table, being provided with line ball device on the side of wire spool, described line ball device comprises cylinder and is arranged on the pressure dish of cylinder push-rod end, be provided with on the table coordinate with pressure dish by pressure dish.
Described the first spreadometer, the 2nd spreadometer, the 3rd spreadometer and the 4th spreadometer, include worktable, be provided with mechanical manipulator on the table, and the handgrip of mechanical manipulator is provided with sebific duct.
First heating and moistening stove and the 2nd heating and moistening stove include body of heater, are provided with the 2nd transport tape in body of heater, and body of heater is at least divided into two sections, each section is all provided with humidifying component, adding wet to the coil component in stove, each section is provided with heater block, is heated by the coil component in stove.
Uploading tool machine and comprise worktable, described worktable is provided with mechanical manipulator, the end of mechanical manipulator is provided with sucker, and for adsorbing load tool and aluminium sheet, described sucker is connected with air compressor.
Described upper magnetic stripe machine comprises worktable, and described worktable is provided with mechanical manipulator, and the end of mechanical manipulator is provided with sucker, and described sucker is connected with air compressor.
It is bonding with magnetic stripe that described upper coil plane is provided with the upside that the coil that coiling line-pressing machine processes is placed on magnetic stripe by mechanical manipulator.
Described sheet mica fitting machine is provided with the upside that sheet mica is bonded in coil by mechanical manipulator.
Described test board comprises worktable, and worktable is provided with pulse test instrument, Hi-pot Tester, copper resistance tester and inductance measurement instrument.
Heat-generating disc coil production testing wire produces the method for heat-generating disc coil, coiling line-pressing machine coiling and pressing coil; Coil is carried out gluing by the first spreadometer; Coil after gluing is added wet and the colloid that is heating and curing by the first heating and moistening stove; The aluminium dish of heat-generating disc coil put on load tool uploading tool machine, aluminium dish is placed in the upside of load tool; Aluminium sheet is carried out gluing by the 2nd spreadometer; Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish; The surface of magnetic stripe is carried out gluing by the 3rd spreadometer; Upper coil plane puts coil component on the upside of magnetic stripe coated face; Coil is carried out second time gluing by the 4th spreadometer; Sheet mica fitting machine pastes sheet mica in the glue-coated surface of coil; The work in-process coil that sheet mica fitting machine is processed by the 2nd heating and moistening stove adds the wet colloid that is heating and curing; Heat-generating disc coil is detected by test board, detects qualified warehouse-in, defective picks out.
The present invention compared with prior art, has the following advantages:
Gluing on magnetic stripe → magnetic stripe in coiling, the gluing of line ball → gluing → heating and moistening → upload tool and aluminium sheet → on aluminium sheet → bonding → put coil component and pressing → India-rubber strip gluing and install India-rubber strip → installation sheet mica → heating and moistening stove → automatically detect, complete the automatization linkage of whole production test line, improve the production efficiency of heat-generating disc coil, whole bar produces line and only needs 2 people, greatly saves human cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of heat-generating disc coil production testing wire.
Fig. 2 is the structural representation of coiling line-pressing machine.
Fig. 3 is the structural representation of the first heating and moistening stove.
Fig. 4 is the structural representation uploading tool machine.
Fig. 5 is the structural representation of the first transport tape and spud.
Embodiment
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, these enforcement modes should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of the various equivalent form of values of the present invention is all fallen within the application's claims limited range by those skilled in the art.
As shown in Figure 1 to Figure 2, a kind of heat-generating disc coil production testing wire, comprise for coiling and the coiling line-pressing machine 1 flattening coil, coiling line-pressing machine comprises worktable 11, worktable 11 is provided with wire spool 12, being provided with line ball device 13 on the side of wire spool 12, line ball device 13 comprises cylinder 14 and is arranged on the pressure dish 15 of cylinder push-rod end, worktable 11 is provided with coordinate with pressure dish by pressure dish 16, coil is carried out the first spreadometer 2 of gluing, coil is added the first heating and moistening stove 3 of wet heating, for put load tool and aluminium dish upload tool machine 4, aluminium dish is placed in load tool upside, upload tool machine 4 and comprise worktable 41, worktable 41 is provided with mechanical manipulator 42, the end of mechanical manipulator 42 is provided with sucker, and for adsorbing load tool and aluminium sheet, described sucker is connected with air compressor, aluminium sheet is carried out the 2nd spreadometer 5 of gluing, putting the upper magnetic stripe machine 6 of magnetic stripe on aluminium dish, upper magnetic stripe machine 6 comprises worktable 61, and worktable 61 is provided with mechanical manipulator 62, and the end of mechanical manipulator is provided with sucker, and described sucker is connected with air compressor, magnetic stripe is carried out the 3rd spreadometer 7 of gluing, putting the upper coil plane 8 of coil component on the upside of magnetic stripe, upper coil plane 8 comprises worktable 81, is provided with mechanical manipulator 82 on the table, and the upside that the coil that coiling line-pressing machine processes is placed on magnetic stripe by mechanical manipulator 82 is bonding with magnetic stripe, coil is carried out the 4th spreadometer 9 of second glue spreading, at the sheet mica fitting machine 10 of the surface stickup sheet mica of coil, sheet mica fitting machine 10 comprises worktable 101, and worktable 101 is provided with the upside that sheet mica is bonded in coil by mechanical manipulator 102, the work in-process coil processed by sheet mica fitting machine adds the 2nd heating and moistening stove 20 of wet heating, the test board 30 that heat-generating disc coil is detected, test board 30 comprises worktable 301, and worktable is provided with pulse test instrument, Hi-pot Tester, copper resistance tester and inductance measurement instrument, also comprise for transmitting half-finished first transport tape 40 of coil, first transport tape 40 will upload tool machine 4, 2nd spreadometer 5, upper magnetic stripe machine 6, 3rd spreadometer 7, upper coil plane 8, 4th spreadometer 9 and sheet mica fitting machine 10 connect for streamline main body, coiling line-pressing machine, first spreadometer, first heating and moistening stove, 2nd heating and moistening stove and being connected by mechanical manipulator between test board with streamline main body, upload tool machine, 2nd spreadometer, upper magnetic stripe machine, 3rd spreadometer, upper coil plane, 4th spreadometer and sheet mica fitting machine are all provided with spud 50, described spud 50 is connected for stopping location coil work in-process with two-way cylinder 501, affected complete after spud coil work in-process of retracting flow into next station, each station adopts spud to position and operates accordingly, realize automatic production heat-generating disc coil. described the first spreadometer, the 2nd spreadometer, the 3rd spreadometer and the 4th spreadometer, include worktable, be provided with mechanical manipulator on the table, and the handgrip of mechanical manipulator is provided with sebific duct. first heating and moistening stove 3 and the 2nd heating and moistening stove 20 include body of heater 31,2nd transport tape is installed in body of heater 31, body of heater is divided into four sections, each section is all provided with humidifying component 32, coil component in stove are added wet, each section is provided with heater block 33, is heated by the coil component in stove.
Heat-generating disc coil production testing wire produces the method for heat-generating disc coil, coiling line-pressing machine coiling and pressing coil; Coil is carried out gluing by the first spreadometer; Coil after gluing is added wet and the colloid that is heating and curing by the first heating and moistening stove; The aluminium dish of heat-generating disc coil put on load tool uploading tool machine, aluminium dish is placed in the upside of load tool; Aluminium sheet is carried out gluing by the 2nd spreadometer; Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish; The surface of magnetic stripe is carried out gluing by the 3rd spreadometer; Upper coil plane puts coil component on the upside of magnetic stripe coated face; Coil is carried out second time gluing by the 4th spreadometer; Sheet mica fitting machine pastes sheet mica in the glue-coated surface of coil; The work in-process coil that sheet mica fitting machine is processed by the 2nd heating and moistening stove adds the wet colloid that is heating and curing; Heat-generating disc coil is detected by test board, detects qualified warehouse-in, defective picks out.

Claims (10)

1. a heat-generating disc coil production testing wire, it is characterised in that: comprise for coiling and the coiling line-pressing machine flattening coil;Coil is carried out the first spreadometer of gluing, coil is added the first heating and moistening stove of wet heating, for put load tool and aluminium dish upload tool machine, aluminium dish is placed in load tool upside, aluminium sheet is carried out the 2nd spreadometer of gluing, aluminium dish is put the upper magnetic stripe machine of magnetic stripe, magnetic stripe is carried out the 3rd spreadometer of gluing, the upper coil plane of coil component is put on the upside of magnetic stripe, coil is carried out the 4th spreadometer of second glue spreading, at the sheet mica fitting machine of the surface stickup sheet mica of coil, the work in-process coil processed by sheet mica fitting machine adds the 2nd heating and moistening stove of wet heating, to the test board that heat-generating disc coil detects, also comprise for transmitting half-finished first transport tape of coil, the first described transport tape will upload tool machine, 2nd spreadometer, upper magnetic stripe machine, 3rd spreadometer, upper coil plane, 4th spreadometer and sheet mica fitting machine connect for streamline main body, coiling line-pressing machine, first spreadometer, first heating and moistening stove, 2nd heating and moistening stove and being connected by mechanical manipulator or conveying belt between test board with streamline main body, upload tool machine, 2nd spreadometer, upper magnetic stripe machine, 3rd spreadometer, upper coil plane, 4th spreadometer and sheet mica fitting machine are all provided with spud, described spud is connected for stopping location coil work in-process with two-way cylinder, affected complete after spud coil work in-process of retracting flow into next station.
2. heat-generating disc coil production testing wire according to claim 1, it is characterized in that: described coiling line-pressing machine comprises worktable, wire spool is installed on the table, on the side of wire spool, line ball device is installed, described line ball device comprises cylinder and is arranged on the pressure dish of cylinder push-rod end, be provided with on the table coordinate with pressure dish by pressure dish.
3. heat-generating disc coil production testing wire according to claim 1, it is characterized in that: described the first spreadometer, the 2nd spreadometer, the 3rd spreadometer and the 4th spreadometer, including worktable, be provided with mechanical manipulator on the table, the handgrip of mechanical manipulator is provided with sebific duct.
4. heat-generating disc coil production testing wire according to claim 1, it is characterized in that: the first heating and moistening stove and the 2nd heating and moistening stove include body of heater, 2nd transport tape is installed in body of heater, body of heater is at least divided into two sections, each section is all provided with humidifying component, adding wet to the coil component in stove, each section is provided with heater block, is heated by the coil component in stove.
5. heat-generating disc coil production testing wire according to claim 1, it is characterized in that: uploading tool machine and comprise worktable, described worktable is provided with mechanical manipulator, the end of mechanical manipulator is provided with sucker, for adsorbing load tool and aluminium sheet, described sucker is connected with air compressor.
6. heat-generating disc coil production testing wire according to claim 1, it is characterised in that: described upper magnetic stripe machine comprises worktable, and described worktable is provided with mechanical manipulator, and the end of mechanical manipulator is provided with sucker, and described sucker is connected with air compressor.
7. heat-generating disc coil production testing wire according to claim 1, it is characterised in that: it is bonding with magnetic stripe that described upper coil plane is provided with the upside that the coil that coiling line-pressing machine processes is placed on magnetic stripe by mechanical manipulator.
8. heat-generating disc coil production testing wire according to claim 1, it is characterised in that: described sheet mica fitting machine is provided with the upside that sheet mica is bonded in coil by mechanical manipulator.
9. heat-generating disc coil production testing wire according to claim 1, it is characterised in that: described test board comprises worktable, and worktable is provided with pulse test instrument, Hi-pot Tester, copper resistance tester and inductance measurement instrument.
10. heat-generating disc coil production testing wire according to claim 1 produces the method for heat-generating disc coil, it is characterised in that: coiling line-pressing machine coiling and pressing coil; Coil is carried out gluing by the first spreadometer; Coil after gluing is added wet and the colloid that is heating and curing by the first heating and moistening stove; The aluminium dish of heat-generating disc coil put on load tool uploading tool machine, aluminium dish is placed in the upside of load tool; Aluminium sheet is carried out gluing by the 2nd spreadometer; Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish; The surface of magnetic stripe is carried out gluing by the 3rd spreadometer; Upper coil plane puts coil component on the upside of magnetic stripe coated face; Coil is carried out second time gluing by the 4th spreadometer; Sheet mica fitting machine pastes sheet mica in the glue-coated surface of coil; The work in-process coil that sheet mica fitting machine is processed by the 2nd heating and moistening stove adds the wet colloid that is heating and curing; Heat-generating disc coil is detected by test board, detects qualified warehouse-in, defective picks out.
CN201610171979.8A 2016-03-23 2016-03-23 Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil Active CN105682274B (en)

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CN201610171979.8A CN105682274B (en) 2016-03-23 2016-03-23 Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110227660A (en) * 2019-06-03 2019-09-13 中山展晖电子设备有限公司 The bad product detection system of T1T2 coil

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201114851Y (en) * 2007-09-06 2008-09-10 李玉青 A heating loop disk
JP2009231178A (en) * 2008-03-25 2009-10-08 Panasonic Corp High-frequency induction heating device for bottomed metal cans
CN103929893A (en) * 2014-04-18 2014-07-16 高怡达科技(深圳)有限公司 Automatic transformer PCB assembling line
CN205546018U (en) * 2016-03-23 2016-08-31 扬州德芬迪智能装备有限公司 A set coil production test line generates heat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201114851Y (en) * 2007-09-06 2008-09-10 李玉青 A heating loop disk
JP2009231178A (en) * 2008-03-25 2009-10-08 Panasonic Corp High-frequency induction heating device for bottomed metal cans
CN103929893A (en) * 2014-04-18 2014-07-16 高怡达科技(深圳)有限公司 Automatic transformer PCB assembling line
CN205546018U (en) * 2016-03-23 2016-08-31 扬州德芬迪智能装备有限公司 A set coil production test line generates heat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110227660A (en) * 2019-06-03 2019-09-13 中山展晖电子设备有限公司 The bad product detection system of T1T2 coil

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Effective date of registration: 20211012

Address after: 239300 No. 168, Qianqiu Avenue, Tianchang City, Chuzhou City, Anhui Province

Patentee after: Anhui Aston Electric Co.,Ltd.

Address before: 225008 intersection of Yangzi River North Road and Heye West Road, Hanjiang District, Yangzhou City, Jiangsu Province

Patentee before: YANGZHOU DEFENDI INTELLIGENT EQUIPMENT Co.,Ltd.