CN105682274B - Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil - Google Patents

Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil Download PDF

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Publication number
CN105682274B
CN105682274B CN201610171979.8A CN201610171979A CN105682274B CN 105682274 B CN105682274 B CN 105682274B CN 201610171979 A CN201610171979 A CN 201610171979A CN 105682274 B CN105682274 B CN 105682274B
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China
Prior art keywords
coil
machine
glue spreader
heat
generating disc
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Application number
CN201610171979.8A
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Chinese (zh)
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CN105682274A (en
Inventor
林宏华
张俊
赵永飞
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Anhui Aston Electric Co.,Ltd.
Original Assignee
Yangzhou Defendi Intelligent Equipment Co Ltd
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Priority to CN201610171979.8A priority Critical patent/CN105682274B/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/12Cooking devices
    • H05B6/1209Cooking devices induction cooking plates or the like and devices to be used in combination with them

Abstract

The invention discloses a kind of methods of heat-generating disc coil production p-wire and production heat-generating disc coil, including coiling line-pressing machine;The first glue spreader of gluing is carried out to coil;First heating and moistening furnace;Upper carrier machine;Second glue spreader;Upper magnetic stripe machine;Third glue spreader;Coil machine;4th glue spreader;Mica sheet fitting machine;Second heating and moistening furnace;Testboard;It further include the first transmission belt for transmitting coil semi-finished product, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body by first transmission belt, pass through manipulator or conveying band connection between coiling line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body.Heat-generating disc coil production p-wire completes the automation linkage of entire production test line, improves production efficiency, whole producing line only needs 2 people, greatlys save human cost.

Description

Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil
Technical field
The present invention relates to a kind of electric heating kitchen tools, heat-generating disc coil production p-wire more particularly, to electric heating kitchen tools and The method for producing heat-generating disc coil.
Background technique
With the development of society, the kitchen tools such as electromagnetic oven, electric pressure cooking saucepan become the necessary a part of people's daily life, fever Disk coil is widely used in the kitchen tools such as electromagnetic oven, electric cooker, electric pressure cooking saucepan for heating.Heat-generating disc coil may be also used in beans In pulp grinder, boiling water pot, quality and safety are increasingly taken seriously.
Electromagnetic heating disk coil is assembled using artificial coiling at present, low efficiency, unstable quality.
The heat-generating disc coil production p-wire for designing a kind of high production efficiency is always that the applicant endeavours the interior of research One of hold.
Summary of the invention
The purpose of the present invention is in view of the deficienciess of the prior art, the heat-generating disc coil for providing a kind of high production efficiency is raw Produce p-wire.
To achieve the above object, heat-generating disc coil production p-wire of the present invention the technical solution adopted is that:
A kind of heat-generating disc coil production p-wire, including the coiling line-pressing machine for coiling and pressing coil;To line Circle carries out the first glue spreader of gluing;The first heating and moistening furnace of humidification heating is carried out to coil;For putting carrier and aluminium dish Upper carrier machine, aluminium dish is placed in the upside of carrier;The second glue spreader of gluing is carried out to aluminium sheet;Magnetic stripe is put in aluminium dish Upper magnetic stripe machine;The third glue spreader of gluing is carried out to magnetic stripe;The coil machine of coil component is put on the upside of magnetic stripe;To coil Carry out the 4th glue spreader of second glue spreading;In the mica sheet fitting machine of the surface mount mica sheet of coil;To mica sheet fitting machine The semi-finished product coil processed carries out the second heating and moistening furnace of humidification heating;The test that heat-generating disc coil is detected Platform;It further include the first transmission belt for transmitting coil semi-finished product, first transmission belt is by upper carrier machine, the second gluing Machine, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body, coiling Pass through machine between line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body Tool hand, artificial or conveying band connection, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th Glue spreader and mica sheet fitting machine are mounted on guide pile, and the guide pile is connect with two-way cylinder for stopping set winding Semi-finished product retract guide pile coil semi-finished product after the completion of affected and flow into next station.Each station is positioned using guide pile Corresponding operation is carried out, realizes automated production heat-generating disc coil.
The coiling line-pressing machine includes workbench, is equipped with wire spool on the table, is installed on the side of wire spool Live conductor device, the cord grip include cylinder and the platen for being mounted on cylinder push-rod end, are equipped on the table With platen cooperation by platen.
First glue spreader, the second glue spreader, third glue spreader and the 4th glue spreader includes workbench, in work Make that manipulator is installed on platform, tongs is equipped with sebific duct.
First heating and moistening furnace and the second heating and moistening furnace include furnace body, and the second transmission belt, furnace body are equipped in furnace body At least it is divided into two sections, each section is mounted on humidifying component, humidifies to the coil components in furnace, and each section is provided with heating Component heats the coil components in furnace.
Upper carrier machine includes workbench, and manipulator is equipped on the workbench, and the end of manipulator is equipped with sucker, For adsorbing carrier and aluminium sheet, the sucker is connect with air compressor.
The upper magnetic stripe machine includes workbench, and manipulator, the end installation of manipulator are equipped on the workbench There is sucker, the sucker is connect with air compressor.
The coil machine is provided with the upside that the machined coil of coiling crimping is placed on magnetic stripe by manipulator It is Nian Jie with magnetic stripe.
The mica sheet fitting machine is provided with the upside that mica sheet is bonded in coil by manipulator.
The testboard includes workbench, workbench be equipped with pulse tester, pressure tester, copper resistance tester and Electric inductance measuring-testing instrument.
The method that heat-generating disc coil production p-wire produces heat-generating disc coil, coiling line-pressing machine coiling and pressing line Circle;First glue spreader carries out gluing to coil;First heating and moistening furnace is humidified and is heating and curing to the coil after gluing glue Body;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is placed in the upside of carrier;Second glue spreader pair Aluminium sheet carries out gluing;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third glue spreader carries out gluing to the surface of magnetic stripe; Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader carries out second of gluing to coil;Mica sheet peace It installs in the glue-coated surface stickup mica sheet of coil;Second heating and moistening furnace installs machined semi-finished product line to mica sheet Circle carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil, detects qualified storage, unqualified to pick out Come.
Compared with prior art, the present invention having the advantage that
Coiling, crimping → gluing → heating and moistening → upper carrier and aluminium sheet → gluing on aluminium sheet → are bonded with magnetic stripe → magnetic Gluing on item → put coil component and pressing → rubber strip gluing and installation rubber strip → installation mica sheet → heating adds Wet furnace → automatic detection completes the automation linkage of entire production test line, improves the production efficiency of heat-generating disc coil, whole Producing line only needs 2 people, greatlys save human cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of heat-generating disc coil production p-wire.
Fig. 2 is the structural schematic diagram of coiling line-pressing machine.
Fig. 3 is the structural schematic diagram of the first heating and moistening furnace.
Fig. 4 is the structural schematic diagram of upper carrier machine.
Fig. 5 is the structural schematic diagram of the first transmission belt and guide pile.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that these embodiments are only used for Illustrate the present invention rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to the present invention The modifications of various equivalent forms fall within the application range as defined in the appended claims.
As shown in Figure 1 to Figure 2, a kind of heat-generating disc coil production p-wire, including for coiling and pressing coil Coiling line-pressing machine 1, coiling line-pressing machine include workbench 11, wire spool 12 are equipped on workbench 11, on the side of wire spool 12 While being equipped with cord grip 13, cord grip 13 includes cylinder 14 and the platen 15 for being mounted on cylinder push-rod end, in workbench It is equipped on 11 with platen cooperation by platen 16;The first glue spreader 2 of gluing is carried out to coil;Humidification heating is carried out to coil The first heating and moistening furnace 3;For putting the upper carrier machine 4 of carrier and aluminium dish, aluminium dish is placed in the upside of carrier, upper carrier Machine 4 includes workbench 41, is equipped with manipulator 42 on workbench 41, and the end of manipulator 42 is equipped with sucker, is carried for adsorbing Tool and aluminium sheet, the sucker are connect with air compressor;The second glue spreader 5 of gluing is carried out to aluminium sheet;It is put in aluminium dish The upper magnetic stripe machine 6 of magnetic stripe, upper magnetic stripe machine 6 include workbench 61, and manipulator 62, the end peace of manipulator are equipped on workbench 61 Equipped with sucker, the sucker is connect with air compressor;The third glue spreader 7 of gluing is carried out to magnetic stripe;The side-sway on magnetic stripe The coil machine 8 of unwrapping wire coil component, coil machine 8 include workbench 81, are equipped with manipulator 82, manipulator 82 on the table The upside that the machined coil of coiling crimping is placed on magnetic stripe is Nian Jie with magnetic stripe;The 4th of second glue spreading is carried out to coil Glue spreader 9;In the mica sheet fitting machine 10 of the surface mount mica sheet of coil, mica sheet fitting machine 10 includes workbench 101, work Make platform 101 and the upside that mica sheet is bonded in coil by manipulator 102 is installed;Machined semi-finished product are installed to mica sheet Coil carries out the second heating and moistening furnace 20 of humidification heating;To the testboard 30 that heat-generating disc coil is detected, testboard 30 is wrapped Workbench 301 is included, workbench is equipped with pulse tester, pressure tester, copper resistance tester and electric inductance measuring-testing instrument;It further include using In transmission coil semi-finished product the first transmission belt 40, the first transmission belt 40 by upper carrier machine 4, the second glue spreader 5, upper magnetic stripe machine 6, Third glue spreader 7, coil machine 8, the 4th glue spreader 9 and mica sheet fitting machine 10 are connected as assembly line main body, coiling line-pressing machine, Connected between first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body by manipulator It connects, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine It is mounted on guide pile 50, the guide pile 50 is connect for stopping set winding semi-finished product with two-way cylinder 501, affected complete Next station is flowed at rear retraction guide pile coil semi-finished product, each station carries out positioning using guide pile and grasped accordingly Make, realizes automated production heat-generating disc coil.First glue spreader, the second glue spreader, third glue spreader and the 4th gluing Machine includes workbench, is equipped with manipulator on the table, tongs is equipped with sebific duct.First heating and moistening furnace 3 Include furnace body 31 with the second heating and moistening furnace 20, second transmission belt is installed in furnace body 31, furnace body is divided into four sections, and each section is pacified Equipped with humidifying component 32, the coil components in furnace are humidified, each section is provided with heating element 33, to the coil in furnace Components are heated.
The method that heat-generating disc coil production p-wire produces heat-generating disc coil, coiling line-pressing machine coiling and pressing line Circle;First glue spreader carries out gluing to coil;First heating and moistening furnace is humidified and is heating and curing to the coil after gluing glue Body;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is placed in the upside of carrier;Second glue spreader pair Aluminium sheet carries out gluing;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third glue spreader carries out gluing to the surface of magnetic stripe; Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader carries out second of gluing to coil;Mica sheet peace It installs in the glue-coated surface stickup mica sheet of coil;Second heating and moistening furnace installs machined semi-finished product line to mica sheet Circle carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil, detects qualified storage, unqualified to pick out Come.

Claims (10)

1. a kind of heat-generating disc coil production p-wire, it is characterised in that: including the coiling pressure for coiling and pressing coil Line machine;The first glue spreader of gluing is carried out to coil;The first heating and moistening furnace of humidification heating is carried out to coil;It is carried for putting Aluminium dish, is placed in the upside of carrier by the upper carrier machine of tool and aluminium dish;The second glue spreader of gluing is carried out to aluminium sheet;In aluminium dish Put the upper magnetic stripe machine of magnetic stripe;The third glue spreader of gluing is carried out to magnetic stripe;The coil of coil component is put on the upside of magnetic stripe Machine;The 4th glue spreader of second glue spreading is carried out to coil;In the mica sheet fitting machine of the surface mount mica sheet of coil;To mica Piece installs the second heating and moistening furnace that machined semi-finished product coil carries out humidification heating;Heat-generating disc coil is detected Testboard;It further include the first transmission belt for transmitting coil semi-finished product, first transmission belt is by upper carrier machine, second Glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body, Lead between coiling line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body Cross manipulator or conveying band connection, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th Glue spreader and mica sheet fitting machine are mounted on guide pile, and the guide pile is connect with two-way cylinder for stopping set winding Semi-finished product retract guide pile coil semi-finished product after the completion of affected and flow into next station.
2. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the coiling line-pressing machine includes Workbench is equipped with wire spool on the table, and cord grip is equipped with beside wire spool, and the cord grip includes Cylinder and the platen for being mounted on cylinder push-rod end are equipped on the table with platen cooperation by platen.
3. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: first glue spreader, Two glue spreaders, third glue spreader and the 4th glue spreader include workbench, are equipped with manipulator on the table, manipulator Handgrip is equipped with sebific duct.
4. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the first heating and moistening furnace and second Heating and moistening furnace includes furnace body, and the second transmission belt is equipped in furnace body, and furnace body is at least divided into two sections, and each section is mounted on humidification Component humidifies the coil components in furnace, and each section is provided with heating element, adds to the coil components in furnace Heat.
5. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: upper carrier machine includes workbench, Manipulator is installed, the end of manipulator is equipped with sucker, for adsorbing carrier and aluminium sheet, the suction on the workbench Disk is connect with air compressor.
6. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the upper magnetic stripe machine includes work Make platform, manipulator is installed on the workbench, the end of manipulator is equipped with sucker, the sucker and air compressor Connection.
7. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the coil machine is provided with The upside that the machined coil of coiling crimping is placed on magnetic stripe by manipulator is Nian Jie with magnetic stripe.
8. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the mica sheet fitting machine is set It is equipped with the upside that mica sheet is bonded in coil by manipulator.
9. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the testboard includes work Platform, workbench are equipped with pulse tester, pressure tester, copper resistance tester and electric inductance measuring-testing instrument.
10. the method for heat-generating disc coil production p-wire production heat-generating disc coil described in claim 1, it is characterised in that: around Line line-pressing machine coiling and pressing coil;First glue spreader carries out gluing to coil;After first heating and moistening furnace is to gluing Coil is humidified and is heating and curing colloid;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is put In the upside of carrier;Second glue spreader carries out gluing to aluminium sheet;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third applies Glue machine carries out gluing to the surface of magnetic stripe;Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader is to line Circle carries out second of gluing;Mica sheet fitting machine pastes mica sheet in the glue-coated surface of coil;Second heating and moistening furnace is to mica Piece installs machined semi-finished product coil and carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil, Qualified storage is detected, it is unqualified to pick out.
CN201610171979.8A 2016-03-23 2016-03-23 Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil Active CN105682274B (en)

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CN105682274B true CN105682274B (en) 2019-01-04

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110227660B (en) * 2019-06-03 2021-09-07 中山展晖电子设备有限公司 Defective product detection system of T1T2 coil

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201114851Y (en) * 2007-09-06 2008-09-10 李玉青 A heating loop disk
JP2009231178A (en) * 2008-03-25 2009-10-08 Panasonic Corp High-frequency induction heating device for bottomed metal cans
CN103929893A (en) * 2014-04-18 2014-07-16 高怡达科技(深圳)有限公司 Automatic transformer PCB assembling line
CN205546018U (en) * 2016-03-23 2016-08-31 扬州德芬迪智能装备有限公司 A set coil production test line generates heat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201114851Y (en) * 2007-09-06 2008-09-10 李玉青 A heating loop disk
JP2009231178A (en) * 2008-03-25 2009-10-08 Panasonic Corp High-frequency induction heating device for bottomed metal cans
CN103929893A (en) * 2014-04-18 2014-07-16 高怡达科技(深圳)有限公司 Automatic transformer PCB assembling line
CN205546018U (en) * 2016-03-23 2016-08-31 扬州德芬迪智能装备有限公司 A set coil production test line generates heat

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Effective date of registration: 20211012

Address after: 239300 No. 168, Qianqiu Avenue, Tianchang City, Chuzhou City, Anhui Province

Patentee after: Anhui Aston Electric Co.,Ltd.

Address before: 225008 intersection of Yangzi River North Road and Heye West Road, Hanjiang District, Yangzhou City, Jiangsu Province

Patentee before: YANGZHOU DEFENDI INTELLIGENT EQUIPMENT Co.,Ltd.

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