CN105682274B - Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil - Google Patents
Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil Download PDFInfo
- Publication number
- CN105682274B CN105682274B CN201610171979.8A CN201610171979A CN105682274B CN 105682274 B CN105682274 B CN 105682274B CN 201610171979 A CN201610171979 A CN 201610171979A CN 105682274 B CN105682274 B CN 105682274B
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- China
- Prior art keywords
- coil
- machine
- glue spreader
- heat
- generating disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 239000003292 glue Substances 0.000 claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 239000010445 mica Substances 0.000 claims abstract description 33
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 33
- 239000000969 carrier Substances 0.000 claims abstract description 32
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 239000011265 semifinished product Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 239000004411 aluminium Substances 0.000 claims description 29
- 229910052782 aluminium Inorganic materials 0.000 claims description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 29
- 241000252254 Catostomidae Species 0.000 claims description 11
- 239000000084 colloidal system Substances 0.000 claims description 4
- 238000002788 crimping Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 238000010411 cooking Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 235000021251 pulses Nutrition 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 240000005158 Phaseolus vulgaris Species 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
Abstract
The invention discloses a kind of methods of heat-generating disc coil production p-wire and production heat-generating disc coil, including coiling line-pressing machine;The first glue spreader of gluing is carried out to coil;First heating and moistening furnace;Upper carrier machine;Second glue spreader;Upper magnetic stripe machine;Third glue spreader;Coil machine;4th glue spreader;Mica sheet fitting machine;Second heating and moistening furnace;Testboard;It further include the first transmission belt for transmitting coil semi-finished product, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body by first transmission belt, pass through manipulator or conveying band connection between coiling line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body.Heat-generating disc coil production p-wire completes the automation linkage of entire production test line, improves production efficiency, whole producing line only needs 2 people, greatlys save human cost.
Description
Technical field
The present invention relates to a kind of electric heating kitchen tools, heat-generating disc coil production p-wire more particularly, to electric heating kitchen tools and
The method for producing heat-generating disc coil.
Background technique
With the development of society, the kitchen tools such as electromagnetic oven, electric pressure cooking saucepan become the necessary a part of people's daily life, fever
Disk coil is widely used in the kitchen tools such as electromagnetic oven, electric cooker, electric pressure cooking saucepan for heating.Heat-generating disc coil may be also used in beans
In pulp grinder, boiling water pot, quality and safety are increasingly taken seriously.
Electromagnetic heating disk coil is assembled using artificial coiling at present, low efficiency, unstable quality.
The heat-generating disc coil production p-wire for designing a kind of high production efficiency is always that the applicant endeavours the interior of research
One of hold.
Summary of the invention
The purpose of the present invention is in view of the deficienciess of the prior art, the heat-generating disc coil for providing a kind of high production efficiency is raw
Produce p-wire.
To achieve the above object, heat-generating disc coil production p-wire of the present invention the technical solution adopted is that:
A kind of heat-generating disc coil production p-wire, including the coiling line-pressing machine for coiling and pressing coil;To line
Circle carries out the first glue spreader of gluing;The first heating and moistening furnace of humidification heating is carried out to coil;For putting carrier and aluminium dish
Upper carrier machine, aluminium dish is placed in the upside of carrier;The second glue spreader of gluing is carried out to aluminium sheet;Magnetic stripe is put in aluminium dish
Upper magnetic stripe machine;The third glue spreader of gluing is carried out to magnetic stripe;The coil machine of coil component is put on the upside of magnetic stripe;To coil
Carry out the 4th glue spreader of second glue spreading;In the mica sheet fitting machine of the surface mount mica sheet of coil;To mica sheet fitting machine
The semi-finished product coil processed carries out the second heating and moistening furnace of humidification heating;The test that heat-generating disc coil is detected
Platform;It further include the first transmission belt for transmitting coil semi-finished product, first transmission belt is by upper carrier machine, the second gluing
Machine, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body, coiling
Pass through machine between line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body
Tool hand, artificial or conveying band connection, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th
Glue spreader and mica sheet fitting machine are mounted on guide pile, and the guide pile is connect with two-way cylinder for stopping set winding
Semi-finished product retract guide pile coil semi-finished product after the completion of affected and flow into next station.Each station is positioned using guide pile
Corresponding operation is carried out, realizes automated production heat-generating disc coil.
The coiling line-pressing machine includes workbench, is equipped with wire spool on the table, is installed on the side of wire spool
Live conductor device, the cord grip include cylinder and the platen for being mounted on cylinder push-rod end, are equipped on the table
With platen cooperation by platen.
First glue spreader, the second glue spreader, third glue spreader and the 4th glue spreader includes workbench, in work
Make that manipulator is installed on platform, tongs is equipped with sebific duct.
First heating and moistening furnace and the second heating and moistening furnace include furnace body, and the second transmission belt, furnace body are equipped in furnace body
At least it is divided into two sections, each section is mounted on humidifying component, humidifies to the coil components in furnace, and each section is provided with heating
Component heats the coil components in furnace.
Upper carrier machine includes workbench, and manipulator is equipped on the workbench, and the end of manipulator is equipped with sucker,
For adsorbing carrier and aluminium sheet, the sucker is connect with air compressor.
The upper magnetic stripe machine includes workbench, and manipulator, the end installation of manipulator are equipped on the workbench
There is sucker, the sucker is connect with air compressor.
The coil machine is provided with the upside that the machined coil of coiling crimping is placed on magnetic stripe by manipulator
It is Nian Jie with magnetic stripe.
The mica sheet fitting machine is provided with the upside that mica sheet is bonded in coil by manipulator.
The testboard includes workbench, workbench be equipped with pulse tester, pressure tester, copper resistance tester and
Electric inductance measuring-testing instrument.
The method that heat-generating disc coil production p-wire produces heat-generating disc coil, coiling line-pressing machine coiling and pressing line
Circle;First glue spreader carries out gluing to coil;First heating and moistening furnace is humidified and is heating and curing to the coil after gluing glue
Body;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is placed in the upside of carrier;Second glue spreader pair
Aluminium sheet carries out gluing;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third glue spreader carries out gluing to the surface of magnetic stripe;
Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader carries out second of gluing to coil;Mica sheet peace
It installs in the glue-coated surface stickup mica sheet of coil;Second heating and moistening furnace installs machined semi-finished product line to mica sheet
Circle carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil, detects qualified storage, unqualified to pick out
Come.
Compared with prior art, the present invention having the advantage that
Coiling, crimping → gluing → heating and moistening → upper carrier and aluminium sheet → gluing on aluminium sheet → are bonded with magnetic stripe → magnetic
Gluing on item → put coil component and pressing → rubber strip gluing and installation rubber strip → installation mica sheet → heating adds
Wet furnace → automatic detection completes the automation linkage of entire production test line, improves the production efficiency of heat-generating disc coil, whole
Producing line only needs 2 people, greatlys save human cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of heat-generating disc coil production p-wire.
Fig. 2 is the structural schematic diagram of coiling line-pressing machine.
Fig. 3 is the structural schematic diagram of the first heating and moistening furnace.
Fig. 4 is the structural schematic diagram of upper carrier machine.
Fig. 5 is the structural schematic diagram of the first transmission belt and guide pile.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that these embodiments are only used for
Illustrate the present invention rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to the present invention
The modifications of various equivalent forms fall within the application range as defined in the appended claims.
As shown in Figure 1 to Figure 2, a kind of heat-generating disc coil production p-wire, including for coiling and pressing coil
Coiling line-pressing machine 1, coiling line-pressing machine include workbench 11, wire spool 12 are equipped on workbench 11, on the side of wire spool 12
While being equipped with cord grip 13, cord grip 13 includes cylinder 14 and the platen 15 for being mounted on cylinder push-rod end, in workbench
It is equipped on 11 with platen cooperation by platen 16;The first glue spreader 2 of gluing is carried out to coil;Humidification heating is carried out to coil
The first heating and moistening furnace 3;For putting the upper carrier machine 4 of carrier and aluminium dish, aluminium dish is placed in the upside of carrier, upper carrier
Machine 4 includes workbench 41, is equipped with manipulator 42 on workbench 41, and the end of manipulator 42 is equipped with sucker, is carried for adsorbing
Tool and aluminium sheet, the sucker are connect with air compressor;The second glue spreader 5 of gluing is carried out to aluminium sheet;It is put in aluminium dish
The upper magnetic stripe machine 6 of magnetic stripe, upper magnetic stripe machine 6 include workbench 61, and manipulator 62, the end peace of manipulator are equipped on workbench 61
Equipped with sucker, the sucker is connect with air compressor;The third glue spreader 7 of gluing is carried out to magnetic stripe;The side-sway on magnetic stripe
The coil machine 8 of unwrapping wire coil component, coil machine 8 include workbench 81, are equipped with manipulator 82, manipulator 82 on the table
The upside that the machined coil of coiling crimping is placed on magnetic stripe is Nian Jie with magnetic stripe;The 4th of second glue spreading is carried out to coil
Glue spreader 9;In the mica sheet fitting machine 10 of the surface mount mica sheet of coil, mica sheet fitting machine 10 includes workbench 101, work
Make platform 101 and the upside that mica sheet is bonded in coil by manipulator 102 is installed;Machined semi-finished product are installed to mica sheet
Coil carries out the second heating and moistening furnace 20 of humidification heating;To the testboard 30 that heat-generating disc coil is detected, testboard 30 is wrapped
Workbench 301 is included, workbench is equipped with pulse tester, pressure tester, copper resistance tester and electric inductance measuring-testing instrument;It further include using
In transmission coil semi-finished product the first transmission belt 40, the first transmission belt 40 by upper carrier machine 4, the second glue spreader 5, upper magnetic stripe machine 6,
Third glue spreader 7, coil machine 8, the 4th glue spreader 9 and mica sheet fitting machine 10 are connected as assembly line main body, coiling line-pressing machine,
Connected between first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body by manipulator
It connects, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine
It is mounted on guide pile 50, the guide pile 50 is connect for stopping set winding semi-finished product with two-way cylinder 501, affected complete
Next station is flowed at rear retraction guide pile coil semi-finished product, each station carries out positioning using guide pile and grasped accordingly
Make, realizes automated production heat-generating disc coil.First glue spreader, the second glue spreader, third glue spreader and the 4th gluing
Machine includes workbench, is equipped with manipulator on the table, tongs is equipped with sebific duct.First heating and moistening furnace 3
Include furnace body 31 with the second heating and moistening furnace 20, second transmission belt is installed in furnace body 31, furnace body is divided into four sections, and each section is pacified
Equipped with humidifying component 32, the coil components in furnace are humidified, each section is provided with heating element 33, to the coil in furnace
Components are heated.
The method that heat-generating disc coil production p-wire produces heat-generating disc coil, coiling line-pressing machine coiling and pressing line
Circle;First glue spreader carries out gluing to coil;First heating and moistening furnace is humidified and is heating and curing to the coil after gluing glue
Body;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is placed in the upside of carrier;Second glue spreader pair
Aluminium sheet carries out gluing;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third glue spreader carries out gluing to the surface of magnetic stripe;
Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader carries out second of gluing to coil;Mica sheet peace
It installs in the glue-coated surface stickup mica sheet of coil;Second heating and moistening furnace installs machined semi-finished product line to mica sheet
Circle carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil, detects qualified storage, unqualified to pick out
Come.
Claims (10)
1. a kind of heat-generating disc coil production p-wire, it is characterised in that: including the coiling pressure for coiling and pressing coil
Line machine;The first glue spreader of gluing is carried out to coil;The first heating and moistening furnace of humidification heating is carried out to coil;It is carried for putting
Aluminium dish, is placed in the upside of carrier by the upper carrier machine of tool and aluminium dish;The second glue spreader of gluing is carried out to aluminium sheet;In aluminium dish
Put the upper magnetic stripe machine of magnetic stripe;The third glue spreader of gluing is carried out to magnetic stripe;The coil of coil component is put on the upside of magnetic stripe
Machine;The 4th glue spreader of second glue spreading is carried out to coil;In the mica sheet fitting machine of the surface mount mica sheet of coil;To mica
Piece installs the second heating and moistening furnace that machined semi-finished product coil carries out humidification heating;Heat-generating disc coil is detected
Testboard;It further include the first transmission belt for transmitting coil semi-finished product, first transmission belt is by upper carrier machine, second
Glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th glue spreader and mica sheet fitting machine are connected as assembly line main body,
Lead between coiling line-pressing machine, the first glue spreader, the first heating and moistening furnace, the second heating and moistening furnace and testboard and assembly line main body
Cross manipulator or conveying band connection, upper carrier machine, the second glue spreader, upper magnetic stripe machine, third glue spreader, coil machine, the 4th
Glue spreader and mica sheet fitting machine are mounted on guide pile, and the guide pile is connect with two-way cylinder for stopping set winding
Semi-finished product retract guide pile coil semi-finished product after the completion of affected and flow into next station.
2. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the coiling line-pressing machine includes
Workbench is equipped with wire spool on the table, and cord grip is equipped with beside wire spool, and the cord grip includes
Cylinder and the platen for being mounted on cylinder push-rod end are equipped on the table with platen cooperation by platen.
3. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: first glue spreader,
Two glue spreaders, third glue spreader and the 4th glue spreader include workbench, are equipped with manipulator on the table, manipulator
Handgrip is equipped with sebific duct.
4. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the first heating and moistening furnace and second
Heating and moistening furnace includes furnace body, and the second transmission belt is equipped in furnace body, and furnace body is at least divided into two sections, and each section is mounted on humidification
Component humidifies the coil components in furnace, and each section is provided with heating element, adds to the coil components in furnace
Heat.
5. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: upper carrier machine includes workbench,
Manipulator is installed, the end of manipulator is equipped with sucker, for adsorbing carrier and aluminium sheet, the suction on the workbench
Disk is connect with air compressor.
6. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the upper magnetic stripe machine includes work
Make platform, manipulator is installed on the workbench, the end of manipulator is equipped with sucker, the sucker and air compressor
Connection.
7. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the coil machine is provided with
The upside that the machined coil of coiling crimping is placed on magnetic stripe by manipulator is Nian Jie with magnetic stripe.
8. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the mica sheet fitting machine is set
It is equipped with the upside that mica sheet is bonded in coil by manipulator.
9. heat-generating disc coil production p-wire according to claim 1, it is characterised in that: the testboard includes work
Platform, workbench are equipped with pulse tester, pressure tester, copper resistance tester and electric inductance measuring-testing instrument.
10. the method for heat-generating disc coil production p-wire production heat-generating disc coil described in claim 1, it is characterised in that: around
Line line-pressing machine coiling and pressing coil;First glue spreader carries out gluing to coil;After first heating and moistening furnace is to gluing
Coil is humidified and is heating and curing colloid;The aluminium dish of heat-generating disc coil is put on carrier in upper carrier machine, aluminium dish is put
In the upside of carrier;Second glue spreader carries out gluing to aluminium sheet;Upper magnetic stripe machine puts magnetic stripe on the coated face of aluminium dish;Third applies
Glue machine carries out gluing to the surface of magnetic stripe;Coil machine puts coil component on the upside of magnetic stripe coated face;4th glue spreader is to line
Circle carries out second of gluing;Mica sheet fitting machine pastes mica sheet in the glue-coated surface of coil;Second heating and moistening furnace is to mica
Piece installs machined semi-finished product coil and carries out the colloid that is heating and curing;Testboard detects heat-generating disc coil,
Qualified storage is detected, it is unqualified to pick out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610171979.8A CN105682274B (en) | 2016-03-23 | 2016-03-23 | Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610171979.8A CN105682274B (en) | 2016-03-23 | 2016-03-23 | Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil |
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CN105682274A CN105682274A (en) | 2016-06-15 |
CN105682274B true CN105682274B (en) | 2019-01-04 |
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CN201610171979.8A Active CN105682274B (en) | 2016-03-23 | 2016-03-23 | Heat-generating disc coil production p-wire and the method for producing heat-generating disc coil |
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CN110227660B (en) * | 2019-06-03 | 2021-09-07 | 中山展晖电子设备有限公司 | Defective product detection system of T1T2 coil |
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---|---|---|---|---|
CN201114851Y (en) * | 2007-09-06 | 2008-09-10 | 李玉青 | A heating loop disk |
JP2009231178A (en) * | 2008-03-25 | 2009-10-08 | Panasonic Corp | High-frequency induction heating device for bottomed metal cans |
CN103929893A (en) * | 2014-04-18 | 2014-07-16 | 高怡达科技(深圳)有限公司 | Automatic transformer PCB assembling line |
CN205546018U (en) * | 2016-03-23 | 2016-08-31 | 扬州德芬迪智能装备有限公司 | A set coil production test line generates heat |
-
2016
- 2016-03-23 CN CN201610171979.8A patent/CN105682274B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201114851Y (en) * | 2007-09-06 | 2008-09-10 | 李玉青 | A heating loop disk |
JP2009231178A (en) * | 2008-03-25 | 2009-10-08 | Panasonic Corp | High-frequency induction heating device for bottomed metal cans |
CN103929893A (en) * | 2014-04-18 | 2014-07-16 | 高怡达科技(深圳)有限公司 | Automatic transformer PCB assembling line |
CN205546018U (en) * | 2016-03-23 | 2016-08-31 | 扬州德芬迪智能装备有限公司 | A set coil production test line generates heat |
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Effective date of registration: 20211012 Address after: 239300 No. 168, Qianqiu Avenue, Tianchang City, Chuzhou City, Anhui Province Patentee after: Anhui Aston Electric Co.,Ltd. Address before: 225008 intersection of Yangzi River North Road and Heye West Road, Hanjiang District, Yangzhou City, Jiangsu Province Patentee before: YANGZHOU DEFENDI INTELLIGENT EQUIPMENT Co.,Ltd. |
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