The preparation method of a kind of gun-metal powder
Technical field
The present invention relates to the preparation field of gun-metal powder, it is the preparation method of a kind of gun-metal powder specifically.
Background technology
Lithium cell is one of existing electrical equipment or the topmost power supply of power tool, and in order to improve the performance of lithium cell, improve the specific storage of negative pole, at present, most of manufacturer adopts tin negative pole material. But, in charge and discharge process, the cubical expansivity of tin negative pole is relatively big, can produce powder phenomenon-tion, cause cycle performance poor after long-term circulation. In order to address these problems, general employing prepares composite alloy as negative pole, such as gun-metal, tin iron alloy etc. The existing method preparing gun-metal powder is more, but prepares the complex process of tin copper, long flow path, cost height, and powder diameter distribution is even not.
Summary of the invention
For the problems referred to above, the present invention provides a kind of even particle size distribution and the preparation method of the lower gun-metal powder of cost.
The present invention solves the problems of the technologies described above the technical scheme adopted: the preparation method of a kind of gun-metal powder, comprises the following steps:
(1) by bulk Cu5Sn6Melting;
(2) by the Cu of melting5Sn6Fluid is vertically injected into the roller surface of high speed rotating from top to bottom by nozzle;
(3) fluid rotates to get rid of through roller and forms drop to the spray chamber of side;
(4) in spray chamber, drop is blown the spray chamber delivering to spray chamber side by high-pressure inert gas from bottom to up;
(5) gas-liquid mixture in spray chamber is injected into collecting chamber;
(6) gun-metal powder is collected.
As preferably, described roller surface has offered several spherical grooves.
As preferably, the fluid being injected into roller surface flows to groove, the fluid in groove gets rid of to spray chamber.
As preferably, groove is 0.5 1mm at the opening diameter of roller surface.
As preferably, the mass flow rate of fluid jet is 6 8g/s.
As preferably, the vertical range between nozzle and roller is 0.01 0.1mm.
As preferably, the diameter of roller is 40 50mm, roller rotating speed is 300-350r/min.
As preferably, in spray chamber, the flow direction of high-pressure inert gas and the angle of horizontal direction are 45 °--90 °.
As preferably, the flow velocity of high-pressure inert gas is 30m/s.
The fluid of injection is smashed by the present invention by rotating the centrifugal force of roller, then clashes into drop by high-speed gas, and then injection, and not only obtained powder diameter is relatively thin, even particle size distribution, and whole technical process is simple, tooling cost is low.
Embodiment
The present invention will be described below in detail, and illustrative examples and explanation in this present invention are used for explaining the present invention, but not as a limitation of the invention.
The preparation method of the gun-metal powder of the present invention, it adopts following step:
First by bulk Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid is vertically injected into the roller surface of high speed rotating by nozzle; Roller surface has offered several spherical grooves, and the fluid that can be injected into roller surface flows to groove, extends the residence time of fluid on surface so that it is suitably cool, make the fluid in groove get rid of to the granularity uniformity coefficient after spray chamber so better; In order to avoid the residence time of fluid on surface excessively long, cause powder diameter excessive, the groove of the present invention is advisable with 0.5 1mm at the opening diameter of roller surface, and the mass flow rate that should ensure fluid jet is the vertical range between 6 8g/s, nozzle and roller is 0.01 0.1mm, the roller diameter simultaneously adopted is 40 50mm, and roller rotating speed is 300-350r/min; Get rid of and under the shock of high velocity air, enter spray chamber to the particle of spray chamber, thus second time refinement drop; In spray chamber, the flow direction of high-pressure inert gas and best 45 ° of the angle of horizontal direction--90 °, thinning effect is better, and the flow velocity of high-pressure inert gas keeps 30m/s to be advisable simultaneously; Gas-liquid mixture in spray chamber is again injected into collecting chamber under the pressure of high pressure gas, also can adopt nozzle during injection, thus carries out third time refinement; Finally collect gun-metal powder.
Embodiment 1
By bulk Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid is vertically injected into the roller surface with groove of rotation by nozzle; Its further groove is 0.5mm, mass flow rate to be the vertical range between 6g/s, nozzle and roller the be 0.01mm of fluid jet, roller diameter at the opening diameter of roller surface is 40mm, and roller rotating speed is 300r/min; Simultaneously, in spray chamber, with keep 45 ° of angles with horizontal direction and lead to the speed of 30m/s into high-pressure inert gas clash into fluid to spray chamber, spraying into collecting chamber from spray chamber, finally collecting gun-metal powder, the diameter of all particle diameters is all between 8 15 μm by analysis.
Embodiment 2
By bulk Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid is vertically injected into the roller surface with groove of rotation by nozzle; Its further groove is 0.7mm, mass flow rate to be the vertical range between 7g/s, nozzle and roller the be 0.05mm of fluid jet, roller diameter at the opening diameter of roller surface is 45mm, and roller rotating speed is 320r/min; Simultaneously, in spray chamber, with keep 60 ° of angles with horizontal direction and lead to the speed of 30m/s into high-pressure inert gas clash into fluid to spray chamber, spraying into collecting chamber from spray chamber, finally collecting gun-metal powder, the diameter of all particle diameters is all between 39 μm by analysis.
Embodiment 3
By bulk Cu5Sn6Melting, then by the Cu of melting5Sn6Fluid is vertically injected into the roller surface with groove of rotation by nozzle; Its further groove is 1.0mm, mass flow rate to be the vertical range between 8g/s, nozzle and roller the be 0.1mm of fluid jet, roller diameter at the opening diameter of roller surface is 42mm, and roller rotating speed is 350r/min;Simultaneously, in spray chamber, with keep 90 ° of angles with horizontal direction and lead to the speed of 30m/s into high-pressure inert gas clash into fluid to spray chamber, spraying into collecting chamber from spray chamber, finally collecting gun-metal powder, the diameter of all particle diameters is all between 6 14 μm by analysis.
The technical scheme embodiment of the present invention provided above is described in detail, applying specific case herein the principle of the embodiment of the present invention and enforcement mode to have been set forth, the explanation of above embodiment is only applicable to help the principle understanding the embodiment of the present invention; Meanwhile, for one of ordinary skill in the art, according to the embodiment of the present invention, all will change in embodiment and range of application, in sum, this description should not be construed as limitation of the present invention.