CN105679881A - Preparation method of copper-indium-sulfur thin-film solar cell - Google Patents

Preparation method of copper-indium-sulfur thin-film solar cell Download PDF

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CN105679881A
CN105679881A CN201610120003.8A CN201610120003A CN105679881A CN 105679881 A CN105679881 A CN 105679881A CN 201610120003 A CN201610120003 A CN 201610120003A CN 105679881 A CN105679881 A CN 105679881A
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赵岳
刘洋
冯月
沈介圣
王林军
梁小燕
闵嘉华
史伟民
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University of Shanghai for Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0256Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
    • H01L31/0264Inorganic materials
    • H01L31/032Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
    • H01L31/0322Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention discloses a preparation method of a copper-indium-sulfur thin-film solar cell. The structure of the cell is as follows from bottom to top successively: a substrate, a Ti-TiN-Mo back electrode, a Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2 absorbing layer, a Cd1-xZnxS barrier layer, an i-ZnO/an Al:ZnO window layer, and an Al(Ni) front electrode. The method comprises the following steps: (1) cleaning and pretreating the substrate; (2) preparing the Ti-TiN-Mo back electrode on the substrate; (3) preparing the Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2 absorbing layer on the Ti-TiN-Mo back electrode; (4) preparing the Cd1-xZnxS barrier layer on the absorbing layer; (5) successively depositing an i-ZnO thin film and an Al:ZnO thin film on the Cd1-xZnxS barrier layer so as to prepare the i-ZnO/an Al:ZnO window layer; (6) using a vacuum thermal evaporation method to evaporate the Al(Ni) front electrode on the i-ZnO/an Al:ZnO window layer so as to obtain the copper-indium-sulfur thin-film solar cell. According to the copper-indium-sulfur thin-film solar cell prepared by the invention, the adhesion between the back electrode of the cell and the glass substrate and between the back electrode of the cell and the absorbing layer thin film is high, the cell is unlikely to peel off, the reliability is high, series resistors among the layers are little, and the electro-optical energy conversion efficiency can be improved.

Description

A kind of preparation method of copper and indium sulfenyl thin-film solar cells
Technical field
The preparation method that the present invention relates to a kind of copper and indium sulfenyl thin-film solar cells, belongs to solar cell fabrication process technical field.
Background technology
In recent years, semiconductor nano has discontinuous band structure and the characteristic of many excitons, than crystal silicon solar energy battery, there is cost advantage becoming present aspect thin-film solar cells, wherein, thin-film solar cells is with semiconductive thin film for light absorbing zone, the consumption of raw material less, price low, be beneficial to reduction cost, therefore thin-film solar cells becomes main R&D direction. CuInS2Belonging to I-III-VI system ternary compound, its energy gap is between 1.3-1.7ev, and close to the theoretical best energy gap of solaode, and energy gap is insensitive to the change of temperature, and the absorption coefficient of light reaches 105cm-1. It addition, its stability is high, within 7 years, without significant change, capability of resistance to radiation is strong, is adapted for use as the battery material of spacecraft in outdoor illumination. Work as CuInS2Will producing point defect during chemical composition deviation chemical dosage ratio, the kind such as room, gap and dislocation reaches 12 kinds, and these point defects can produce new energy level in forbidden band. It addition, CuInS2Allow composition nonstoichiometry than wider range, wherein, unijunction CuInS2The theoretical conversion efficiencies of homojunction solar cell reaches as high as 32%.
At present, existing CuInS2The composition of thin film solar cell includes CuInS2, CdS, ZnO, its structure is followed successively by: CuInS2/ CdS/ZnO, or its composition includes CuInS2, CuI, ZnO, its structure is followed successively by: CuInS2/ CuI/ZnO. Owing to the contact resistance between different layers is relatively big, causes that the series resistance between each layer increases, affect the efficiency of light absorption of solaode.
Summary of the invention
For the defect that prior art exists, the preparation method that it is an object of the invention to provide a kind of copper and indium sulfenyl thin-film solar cells, the series resistance in solar cell prepared by the method is little, can improve the absorption efficiency of battery.
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
The preparation method of a kind of copper and indium sulfenyl thin-film solar cells, described film solar battery structure is followed successively by from bottom to top: substrate/Ti-TiN-Mo back electrode/Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer/Cd1-xZnxS barrier layer/i-ZnO/Al:ZnO Window layer/Al (Ni) front electrode, the method has following processing step:
(1). substrate cleans and pretreatment: adopts acetone, ethanol and deionized water to each ultrasonic cleaning 15min of substrate successively, then adopts Ar plasma that substrate is performed etching;
(2). on substrate, prepare Ti/TiN/Mo back electrode: adopt magnetron sputtering method to be sequentially prepared the bottom Ti thin film of Ti/TiN/Mo back electrode, TiAlN thin film, Mo thin film on substrate, make Ti/TiN/Mo back electrode;
(3). on Ti/TiN/Mo back electrode, prepare Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer:
Cu is prepared respectively first by Bridgman method1-xNaxInS2、CuInS2And Cu1-xAgxInS2Polycrystal silicon ingot, after pulverizing, weighs 1g respectively and puts in tungsten boat and make evaporation source; Then conventional vacuum thermal evaporation is adopted to deposit Cu on Ti/TiN/Mo back electrode successively1-xNaxInS2Thin film, CuInS2Thin film, wherein, Cu1-xNaxInS2Film thickness is 50-100nm, CuInS2Film thickness is 2-3um, then by the Cu after deposit1-xNaxInS2/CuInS2Thin film is placed in the annealing device under sulfur-bearing atmosphere and is annealed, and forms Cu1-xNaxInS2/CuInS2Laminated film, adopts bromine methanol solution to Cu1-xNaxInS2/CuInS2Laminated film corrodes; Adopt conventional vacuum thermal evaporation Cu after corrosion1-xNaxInS2/CuInS2Laminated film deposits Cu1- xAgxInS2Thin layer, then by the Cu after deposit1-xNaxInS2/CuInS2/Cu1-xAgxInS2Put in annealing device and be annealed, then adopt bromine methanol solution to corrode, form Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer;
(4). on absorbed layer, prepare Cd1-xZnxS barrier layer: with cadmium acetate, zinc acetate, ammonium acetate and ammonia spirit for raw material, adopts chemical deposition at Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer deposits Cd1-xZnxS thin film is as barrier layer;
(5). at Cd1-xZnxS barrier layer deposits i-ZnO thin film, Al:ZnO thin film successively, make i-ZnO/Al:ZnO Window layer: adopt magnetron sputtering method to deposit i-ZnO thin film, Al:ZnO thin film over the barrier layer successively, form i-ZnO/Al:ZnO Window layer, wherein, i-ZnO film thickness is 10-50nm, Al:ZnO film thickness is 500-700nm;
(6). electrode before preparation in i-ZnO/Al:ZnO Window layer: adopt Vacuum Heat to steam method evaporating Al (Ni) front electrode in i-ZnO/Al:ZnO Window layer, place into and vacuum annealing equipment carries out vacuum annealing, annealing temperature 300~450 DEG C, annealing time 60~120 minutes, final acquisition copper and indium sulfenyl thin-film solar cells.
Compared with prior art, the present invention has following prominent advantage:
1. the copper and indium sulfenyl thin-film solar cells that prepared by the method for the present invention, owing to the adhesiveness bonding with between glass substrate and absorbed layer thin film of the back electrode of this battery is strong, not easily peel off, the reliability of stability and the device being electrically connected can be improve, and series resistance between each layer is little, photovoltaic energy conversion efficiency can be improved.
2., in the copper and indium sulfenyl thin-film solar cells that prepared by the method for the present invention, adopt bromine methanol solution to remove Cu1- xNaxInS2/CuInS2/Cu1-xAgxInS2The Cu on laminated film surfacexS-phase and AgxS-phase, methanol solution instead of poisonous cyanide caustic, optimizes production environment, and laminated film surface is finer and close, and efficiency of light absorption is higher.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of present configuration.
Fig. 2 (a) be the method for the present invention when vacuum evaporation, substrate tilting angle is 0oCuInS2SEM collection of illustrative plates.
Fig. 2 (b) be the method for the present invention in vacuum evaporation, substrate tilting angle is 40oCuInS2SEM collection of illustrative plates.
Fig. 2 (c) be the method for the present invention in vacuum evaporation, substrate tilting angle is 60oCuInS2SEM collection of illustrative plates.
Fig. 3 (a) is without annealing, substrate tilt angle respectively 0o、40oWith 60oCuInS2The Raman collection of illustrative plates of thin film.
Fig. 3 (b) is after 400 DEG C of annealing temperatures process, substrate tilt angle respectively 0o、40oWith 60oCuInS2The Raman collection of illustrative plates of thin film.
Detailed description of the invention
Below in conjunction with accompanying drawing 1, the present invention is described in more detail.
As it is shown in figure 1, a kind of copper and indium sulfenyl film solar battery structure, 1 is substrate, and 2 is Ti/TiN/Mo back electrode, and 3 is Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer, 4 is Cd1-xZnxS barrier layer, 5 is i-ZnO/Al:ZnO Window layer, and 6 is Al (Ni) front electrode.
The preferred embodiments of the present invention, the preparation method of a kind of multilamellar cascade copper and indium sulfenyl solaode, the method has following processing step:
(1). substrate 1 cleans and pretreatment: select sheet glass as substrate, substrate is cut into 1.5cm × 2cm; Adopting successively goes acetone, ethanol and ionized water to each ultrasonic cleaning 15min of substrate, then adopts high pure nitrogen to dry up, and then adopts Ar plasma that substrate performs etching cleaning, and Ar plasma apparatus voltage is 720V, electric current is 25mA, and etch period is 30min.
(2). preparation Ti/TiN/Mo back electrode 2 on 1 on substrate: first start magnetron sputtering apparatus, installing target is Ti target, and sputtering pressure is 0.5pa, d.c. sputtering power is 160W, sputtering time 15min, forms bottom Ti thin film on 1 on substrate; Then changing target is TiN target, and adjusting substrate 1 inclination angle is 45 °, and sputtering pressure is 0.5pa, d.c. sputtering power is 160W, and sputtering time 10min sputters, and forms TiAlN thin film at Ti thin film; Finally changing target is Mo target, and sputtering pressure is 0.5Pa, sputtering power 60W, and sputtering time 10min forms Mo thin film in TiAlN thin film, prepares into Ti/TiN/Mo back electrode 2;
(3). on Ti/TiN/Mo back electrode 2, prepare Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer 3:
(3-1). Cu it is sequentially prepared respectively by Bridgman method1-xNaxInS2、CuInS2、Cu1-xAgxInS copper and indium sulfur powder, weighs the Cu that weight is 1g respectively successively1-xNaxInS2、CuInS2、Cu1-xAgxInS2Copper and indium sulfur powder is put in the tungsten boat in vacuum evaporation equipment as evaporation source, and described vacuum evaporation equipment, operating air pressure is 3 × 10-6Torr, the inclination angle of substrate is the normal angle with incident steam of substrate, adjusts inclination angle respectively 0o, 40oWith 60, deposition voltage is 10kV, and deposition current is 5~200mA;
(3-2). adopt Vacuum sublimation to deposit Cu on Ti/TiN/Mo back electrode successively1-xNaxInS2Thin film, CuInS2Thin film, obtains Cu1-xNaxInS2/CuInS2, wherein, Cu1-xNaxInS2The thickness of thin film is 50-100nm, CuInS2The thickness of thin film is 2-3um, and test substrate tilting angle is 0o、40o、60o、CuInS2SEM scheme respectively, shown in Fig. 2 (a), Fig. 2 (b), Fig. 2 (c); CuInS by preparation2Thin film carries out Raman test, as shown in Fig. 3 (a), Fig. 3 (b), in Raman collection of illustrative plates, and 290cm-1Place and 304cm-1The diffraction maximum at place is corresponding yellow copper structure CuInS respectively2A1Mould and Au-Cu phase CuInS2A1 *Mould, by the A without annealing1The diffraction maximum of mould and the A after 400 ° of C annealing temperatures1 *The diffraction maximum of mould is compared and is shown, the CuInS of Cu-Au phase2It is converted into yellow copper structure CuInS2, the crystallinity of thin film is higher;
(3-3). by the Cu after deposit1-xNaxInS2/CuInS2Thin film is placed in the annealing device under sulfur-bearing atmosphere and is annealed, and forms Cu1-xNaxInS2/CuInS2Laminated film, adopts bromine methanol solution to Cu1-xNaxInS2/CuInS2Laminated film corrodes;
(3-4). adopt Vacuum sublimation Cu after corrosion1-xNaxInS2/CuInS2Laminated film deposits Cu1- xAgxInS2Thin layer;
(3-5). by the Cu after deposit1-xNaxInS2/CuInS2/Cu1-xAgxInS2Being annealed in sulfur-bearing atmosphere, annealing temperature is 400 DEG C, annealing time 30min-60min, the solution corrosion mixed for the ratio of 1:10000 by ratio of weight and the number of copies with methanol by bromine, and etching time is 1min, removes surface sulfide thing (CuxS), Cu is obtained1-xNaxInS2/CuInS2/Cu1-xAgxInS thin film 3;
(4). on absorbed layer 3, prepare Cd1-xZnxS barrier layer 4: weigh 20mL concentration to be the cadmium acetate of 0.2mol/L, 20mL concentration be 0.1mol/L zinc acetate, 2mL concentration is 1mol/L ammonium acetate and 0.5ml concentration is 1mol/L ammonia spirit, with temperature control magnetic stirring apparatus at 65 DEG C, magnetic agitation 1min under the rotating speed of 200r/min; Solution after stirring is dripped at Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer 3 surface, being subsequently adding 20mL concentration is 0.2mol/L thiourea, under magnetic stirring, keeps 10-20min, takes out substrate, and with deionized water rinsing, vacuum drying obtains Cd1-xZnxS barrier layer 4;
(5). adopt magnetron sputtering method at Cd1-xZnxS barrier layer 4 deposits i-ZnO thin film, Al:ZnO thin film successively, makes i-ZnO/Al:ZnO/Al(Ni) Window layer 5:
At Cd1-xZnxDepositing i-ZnO thin film, Al:ZnO thin film on S barrier layer 4 successively, form i-ZnO/Al:ZnO, described magnetron sputtering method is: intrinsic ZnO target is put into the sputtering target position in magnetron sputtering apparatus, by Cd1-xZnxS barrier layer 4 is placed on plated film platform on 4 sputtering 10min and forms i-ZnO thin film, and wherein, sputtering pressure is 0.5Pa, sputtering power is 100W; Then taking out intrinsic ZnO target, be loaded on Al:ZnO target, sputtering 15min obtains i-ZnO/Al:ZnO Window layer 5, and wherein sputtering pressure is 1pa, magnetron sputtering power 95W;
(6). in i-ZnO/Al:ZnO Window layer 5, prepare Al(Ni) front electrode 6: weigh the Al(Ni of 0.1g mass), it is placed in the evaporation tungsten boat in vacuum evaporation coating machine, i-ZnO/Al:ZnO Window layer 5 is placed on the gate mask version on work rest, heating is to preset temperature, stablize 10-30min and control vacuum evaporation coating machine parameter, evaporation is started with default evaporation rate, until the Al(Ni in evaporation tungsten boat) be evaporated, Al(Ni is formed in i-ZnO/Al:ZnO Window layer 5) front electrode 6, carry out vacuum annealing again, so that electrode has good contact.

Claims (1)

1. the preparation method of a copper and indium sulfenyl thin-film solar cells, it is characterised in that described film solar battery structure is followed successively by from bottom to top: substrate/Ti-TiN-Mo back electrode/Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer/Cd1- xZnxS barrier layer i-ZnO/Al:ZnO Window layer/Al (Ni) front electrode, the method has steps of:
(1). substrate cleans and pretreatment: adopts acetone, ethanol and deionized water to each ultrasonic cleaning 15min of substrate successively, then adopts Ar plasma that substrate is performed etching;
(2). on substrate, prepare Ti/TiN/Mo back electrode: adopt magnetron sputtering method to be sequentially prepared the bottom Ti thin film of Ti/TiN/Mo back electrode, TiAlN thin film, Mo thin film on substrate, make Ti/TiN/Mo back electrode;
(3). on Ti/TiN/Mo back electrode, prepare Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer:
Cu is prepared respectively first by Bridgman method1-xNaxInS2、CuInS2And Cu1-xAgxInS2Polycrystal silicon ingot, after pulverizing, weighs 1g respectively and puts in tungsten boat and make evaporation source; Then adopt conventional or tiltedly plunder Vacuum sublimation on Ti/TiN/Mo back electrode, deposit Cu successively1-xNaxInS2Thin film, CuInS2Thin film, wherein, Cu1-xNaxInS2Film thickness is 50-100nm, CuInS2Film thickness is 2-3um, then by the Cu after deposit1-xNaxInS2/CuInS2Thin film is placed in the annealing device under sulfur-bearing atmosphere and is annealed, and forms Cu1-xNaxInS2/CuInS2Laminated film, adopts bromine methanol solution to Cu1-xNaxInS2/CuInS2Laminated film corrodes; Adopt conventional or tiltedly plunder Vacuum sublimation Cu after corrosion1-xNaxInS2/CuInS2Laminated film deposits Cu1-xAgxInS2Thin layer, then by the Cu after deposit1-xNaxInS2/CuInS2/Cu1-xAgxInS2Put in annealing device and be annealed, then adopt bromine methanol solution to corrode, form Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer;
(4). on absorbed layer, prepare Cd1-xZnxS barrier layer: with cadmium acetate, zinc acetate, ammonium acetate and ammonia spirit for raw material, adopts chemical deposition at Cu1-xNaxInS2/CuInS2/Cu1-xAgxInS2Absorbed layer deposits Cd1-xZnxS thin film is as barrier layer;
(5). at Cd1-xZnxS barrier layer deposits i-ZnO thin film, Al:ZnO thin film successively, make i-ZnO/Al:ZnO Window layer: adopt magnetron sputtering method to deposit i-ZnO thin film, Al:ZnO thin film over the barrier layer successively, form i-ZnO/Al:ZnO Window layer, wherein, i-ZnO film thickness is 10-50nm, Al:ZnO film thickness is 500-700nm;
(6). electrode before preparation in i-ZnO/Al:ZnO Window layer: adopt Vacuum Heat to steam method evaporating Al (Ni) front electrode in i-ZnO/Al:ZnO Window layer, place into and vacuum annealing equipment carries out vacuum annealing, annealing temperature 300~450 DEG C, annealing time 60~120 minutes, it is thus achieved that copper and indium sulfenyl thin-film solar cells.
CN201610120003.8A 2016-03-03 2016-03-03 A kind of preparation method of indium sulphur based thin film solar cell Expired - Fee Related CN105679881B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109860318A (en) * 2017-11-29 2019-06-07 米亚索莱高科公司 Busbar for flexible photovoltaic module

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JP2001044464A (en) * 1999-07-28 2001-02-16 Asahi Chem Ind Co Ltd METHOD OF FORMING Ib-IIIb-VIb2 COMPOUND SEMICONDUCTOR LAYER AND MANUFACTURE OF THIN-FILM SOLAR CELL
CN101944541A (en) * 2009-07-08 2011-01-12 深圳先进技术研究院 Thin-film photovoltaic cell and manufacturing method thereof
CN104409535A (en) * 2014-09-30 2015-03-11 天津理工大学 A copper zinc tin sulfide thin film solar cell device and preparing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001044464A (en) * 1999-07-28 2001-02-16 Asahi Chem Ind Co Ltd METHOD OF FORMING Ib-IIIb-VIb2 COMPOUND SEMICONDUCTOR LAYER AND MANUFACTURE OF THIN-FILM SOLAR CELL
CN101944541A (en) * 2009-07-08 2011-01-12 深圳先进技术研究院 Thin-film photovoltaic cell and manufacturing method thereof
CN104409535A (en) * 2014-09-30 2015-03-11 天津理工大学 A copper zinc tin sulfide thin film solar cell device and preparing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109860318A (en) * 2017-11-29 2019-06-07 米亚索莱高科公司 Busbar for flexible photovoltaic module

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