CN105679559A - Capacitor fixative quantitative perfusion system and realization method thereof - Google Patents

Capacitor fixative quantitative perfusion system and realization method thereof Download PDF

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Publication number
CN105679559A
CN105679559A CN201610185413.0A CN201610185413A CN105679559A CN 105679559 A CN105679559 A CN 105679559A CN 201610185413 A CN201610185413 A CN 201610185413A CN 105679559 A CN105679559 A CN 105679559A
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fixative
quantitative perfusion
capacitor
spray gun
cylinder
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CN201610185413.0A
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CN105679559B (en
Inventor
邱自学
郑天池
邵建新
陆观
郭琳娜
孙小刚
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NANTONG HICON ELECTRONICS Co.,Ltd.
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Nantong University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003Apparatus or processes for encapsulating capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Coating Apparatus (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The invention disclose a capacitor fixative quantitative perfusion system, which comprises a fixative output assembly, a delivery hose, a fixative quantitative perfusion assembly and a working table, wherein the fixative output assembly is used for melting the solid fixative and delivering the fixative in a constant temperature mode to a quantitative perfusion mechanism, and comprises a glue-smelting machine, a gear pump and a bottom plate; the delivery hose is used for being connected with the gear pump and the quantitative perfusion mechanism; the fixative quantitative perfusion assembly is arranged on the working table and comprises a linear movement mechanism, the quantitative perfusion mechanism and a fixative liquid leak receiving mechanism; and the working table is used for fixedly arranging the fixative quantitative perfusion assembly and serves as a capacitor fixative quantitative perfusion platform. The system and the method have the advantages that the structure is simple; the use is convenient; the quantitative perfusion precision is high; and quantitative perfusion can be realized on capacitor fixatives of different specifications.

Description

Capacitor fixative quantitative perfusion system and its implementation
Technical field
The present invention relates to a kind of quantitative perfusion system, be specifically related to the quantitative perfusion system of a kind of capacitor fixative.
Background technology
Capacitor core bag pin acanthopore is cut, after cover plate riveted joint, it is necessary to aluminium shell of capacitor is fixed agent quantitative perfusion. Aluminium electrolutic capacitor has plurality of specifications, and corresponding aluminium shell of capacitor also has plurality of specifications, the aluminum hull of different size, and the groundwater increment of required fixative is different; When aluminium shell of capacitor is fixed agent perfusion, its groundwater increment must reach certain requirement.
At present, the method that aluminium electrolutic capacitor fixative is irrigated by capacitor manufacturing enterprise, it is be irrigated by the opening/closing time of control glue-smelting machine outlet valve, in glue-smelting machine, the change of fixative liquid level can affect the pressure of glue-smelting machine exit fixative, cause that the groundwater increment of unit interval is inconsistent, therefore, this method perfusion precision is low, and product quality is difficult to ensure that; Additionally, the aluminum hull to different size, need to regulating whole device height and change corresponding mould, bothersome effort, automaticity is not high, and production efficiency is low.
For improving perfusion precision and the perfusion production efficiency of capacitor fixative, devising the fixative quantitative perfusion system adapting to many specifications capacitor, the aluminium shell of capacitor of different size can be realized quantitative perfusion by this system, and quantitative perfusion precision is high.
Summary of the invention
Present invention aim at solving existing production technology Problems existing, it is provided that a kind of fixative quantitative perfusion system adapting to many specifications capacitor. Present configuration is simple, reasonable, easy to use, and quantitative perfusion precision is high, it is possible to the capacitor fixative of different size is realized quantitative perfusion.
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
A kind of capacitor fixative quantitative perfusion system, including fixative output precision, delivery hose, fixative quantitative perfusion assembly and workbench;
Described fixative output precision is for melting solid-state fixative, and constant temperature is delivered to quantitative perfusion mechanism, including:
Glue-smelting machine, is arranged on base plate, and for solid-state fixative carries out leveled heating, and constant temperature is delivered in gear pump; Glue-smelting machine includes preliminary heating zone, zone of heating and thermostat layer; Wherein, preliminary heating zone is for preheating solid-state fixative, and zone of heating is for melting fixative and being maintained at 150-160 DEG C, and thermostat layer is used for the liquid fixative heated at constant temperature melted and is maintained at 210 ± 5 DEG C;
Gear pump, is arranged on base plate, is used for the liquid fixative supercharging in the thermostat layer of glue-smelting machine and is delivered in quantitative perfusion mechanism by delivery hose;
Base plate, is used for fixedly mounting glue-smelting machine and gear pump;
Described delivery hose is used for connecting gear pump and quantitative perfusion mechanism;
Described fixative quantitative perfusion assembly is installed on the table, including:
Linear moving mechanism, it is possible to be automatically adjusted quantitative perfusion mechanism, fixative water clock receiving mechanism to corresponding height position according to the aluminium shell of capacitor of different size; Linear moving mechanism includes motor, motor mounting plate, mounting base, screw block cushion block, screw block, line slideway, slide attachment plate, slide block, leading screw nut connecting plate, leading screw nut, leading screw and shaft coupling; Wherein, mounting base is installed on the table, for fixedly mounting motor mounting plate, screw block cushion block and line slideway, motor is linked together by shaft coupling and leading screw, slide attachment plate is arranged on slide block, leading screw nut connecting plate is arranged on leading screw nut, and leading screw nut connecting plate and slide attachment plate link together;
Quantitative perfusion mechanism, is arranged on leading screw nut connecting plate, it is possible to realize the quantitative perfusion to different size capacitor fixative; Quantitative perfusion mechanism includes air-operated solenoid valve, spray gun installing plate and spray gun; Wherein, air-operated solenoid valve is for controlling the opening and closing of spray gun valve, and spray gun is arranged on spray gun installing plate;
Fixative water clock receiving mechanism, is arranged on slide attachment plate, has irrigated the fixative of rear water clock for receiving aluminum hull; Fixative water clock receiving mechanism includes fixative disposable box, cylinder and cylinder mounting plate; Wherein, cylinder is arranged on cylinder mounting plate, and fixative disposable box is arranged on cylinder piston rod;
Described workbench is used for fixedly mounting fixative quantitative perfusion assembly, and as capacitor fixative quantitative perfusion platform.
Further, described fixative disposable box is capable of after capacitor fixative has irrigated to be in immediately below spray gun, it is prevented that residual liquid fixative drips on the equipment of being exposed at.
Further, by controlling output speed and the spray gun valve open time of gear pump, it is achieved the groundwater increment of fixing quantity fixative.
Further, described delivery hose and spray gun are respectively arranged with and add heat pipe, make the liquid fixative through thermostat layer conveying be maintained at 210 ± 5 DEG C.
A kind of capacitor fixative quantitative perfusion system realize method, comprise the steps:
A () determines the specifications and models that currently need to irrigate aluminium shell of capacitor, and placed on the table by the aluminum hull of this model so that it is be in immediately below spray gun;
B () inputs diameter and the height of this model aluminum hull in man machine interface, control system and control step motor drive guide screw movement, make quantitative perfusion mechanism and fixative water clock receiving mechanism move to the influx height position corresponding to this model aluminum hull;
Cylinder action in (c) fixative water clock receiving mechanism, the piston rod of cylinder drives fixative disposable box to move to cylinder limit on the left position to the left from cylinder limit on the right-right-hand limit position;
D () sets the output speed of gear pump, and control spray gun valve open time by air-operated solenoid valve, it is achieved the quantitative perfusion of this model aluminum hull;
E () aluminum hull has irrigated after, control spray gun valve closing by air-operated solenoid valve;
Cylinder action in (f) fixative water clock receiving mechanism, the piston rod of cylinder drives fixative disposable box to move right to cylinder limit on the right-right-hand limit position and spray gun, effectively prevents residual liquid fixative water clock on equipment;
G () repeats above step, the aluminium shell of capacitor of different size can be realized quantitative perfusion.
Beneficial effects of the present invention:
Present configuration is reasonable, and automaticity is high, and perfusion precision and charging efficiency are high, it is possible to automatically adapt to the aluminium shell of capacitor fixative quantitative perfusion of different size.
Accompanying drawing explanation
Fig. 1 is aluminium shell of capacitor schematic diagram;
Fig. 2 is the overall structure schematic diagram of the present invention;
Fig. 3 is fixative output precision schematic diagram;
Fig. 4 is fixative quantitative perfusion component diagram;
Fig. 5 is fixative quantitative perfusion assembly front view.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
The manufacturing process of aluminium electrolutic capacitor mainly includes the nail joint winding of electrode foil and electrolytic paper, electrolyte dipping, the riveted joint of pin acanthopore, cover plate, aluminum hull fixative irrigates, core wraps into the operations such as shell, high temperature ageing, aluminum hull sealing, sleeve pipe cladding. Capacitor core bag pin acanthopore is cut, after cover plate riveted joint, need aluminium shell of capacitor is fixed agent quantitative perfusion, after having irrigated, acanthopore, the core bag riveted are put in aluminum hull, realize core bag is fixed by the liquid fixative of perfusion in aluminum hull. Aluminium electrolutic capacitor has plurality of specifications, corresponding aluminium shell of capacitor also to have plurality of specifications, aluminium shell of capacitor 01 structure chart as it is shown in figure 1, the capacitor of different size, the diameter of its aluminum hull 01 and highly different.
As in figure 2 it is shown, capacitor fixative quantitative perfusion system, including fixative output precision 1, delivery hose 2, fixative quantitative perfusion assembly 3 and workbench 4.
As it is shown on figure 3, described fixative output precision 1 is for melting solid-state fixative, and constant temperature is delivered to quantitative perfusion mechanism 31, including:
Glue-smelting machine 10, is arranged on base plate 12, and for solid-state fixative carries out leveled heating, and constant temperature is delivered in gear pump 11. Glue-smelting machine 10 includes preliminary heating zone 101, zone of heating 102 and thermostat layer 103; Wherein, preliminary heating zone 101 is for preheating solid-state fixative, and zone of heating 102 is for melting fixative and being maintained at 150-160 DEG C, and thermostat layer 103 is used for the liquid fixative heated at constant temperature melted and is maintained at 210 ± 5 DEG C;
Gear pump 11, is arranged on base plate 12, is used for the liquid fixative supercharging in the thermostat layer 103 of glue-smelting machine 10 and is delivered in quantitative perfusion mechanism 31 by delivery hose 2;
Base plate 12, is used for fixedly mounting glue-smelting machine 10 and gear pump 11.
As shown in Figure 2,3, 4, described delivery hose 2 is used for connecting gear pump 11 and quantitative perfusion mechanism 31.
As shown in Figure 4,5, described fixative quantitative perfusion assembly 3 is arranged on workbench 4, including:
Linear moving mechanism 30, it is possible to be automatically adjusted quantitative perfusion mechanism 31, fixative water clock receiving mechanism 32 to corresponding height position according to the aluminium shell of capacitor of different size. Linear moving mechanism 30 includes motor 301, motor mounting plate 302, mounting base 303, screw block cushion block 304, screw block 305, line slideway 306, slide attachment plate 307, slide block 308, leading screw nut connecting plate 309, leading screw nut 3010, leading screw 3011 and shaft coupling 3012; Wherein, mounting base 303 is arranged on workbench 4, for fixedly mounting motor mounting plate 302, screw block cushion block 304 and line slideway 306, motor 301 is linked together by shaft coupling 3012 and leading screw 3011, slide attachment plate 307 is arranged on slide block 308, leading screw nut connecting plate 309 is arranged on leading screw nut 3010, and leading screw nut connecting plate 309 and slide attachment plate 307 link together;
Quantitative perfusion mechanism 31, is arranged on leading screw nut connecting plate 309, it is possible to realize the quantitative perfusion to different size capacitor fixative. Quantitative perfusion mechanism 31 includes air-operated solenoid valve 311, spray gun installing plate 312 and spray gun 313; Wherein, air-operated solenoid valve 311 is for controlling the opening and closing of spray gun 313 valve, and spray gun 313 is arranged on spray gun installing plate 312;
Fixative water clock receiving mechanism 32, is arranged on slide attachment plate 307, has irrigated the fixative of rear water clock for receiving aluminum hull. Fixative water clock receiving mechanism 32 includes fixative disposable box 321, cylinder 322 and cylinder mounting plate 323; Wherein, cylinder 322 is arranged on cylinder mounting plate 323, and fixative disposable box 321 is arranged on cylinder 322 piston rod.
Described workbench 4 is used for fixedly mounting fixative quantitative perfusion assembly 3, and as capacitor fixative quantitative perfusion platform.
Described fixative disposable box 321 is capable of after capacitor fixative has irrigated to be in immediately below spray gun 313, it is prevented that residual liquid fixative drips on the equipment of being exposed at.
By controlling output speed and spray gun 313 valve open time of gear pump 11, it is achieved the groundwater increment of fixing quantity fixative.
Described delivery hose 2 and spray gun 313 are respectively arranged with and add heat pipe, make the liquid fixative through thermostat layer 103 conveying be maintained at 210 ± 5 DEG C.
The concrete methods of realizing of the present invention:
A () determines the specifications and models that currently need to irrigate aluminium shell of capacitor, and be placed on workbench 4 by the aluminum hull of this model so that it is be in immediately below spray gun 313;
B () inputs diameter and the height of this model aluminum hull in man machine interface, control system controls motor 301 and drives leading screw 3011 to move, and makes quantitative perfusion mechanism 31 and fixative water clock receiving mechanism 32 move to the influx height position corresponding to this model aluminum hull;
Cylinder 322 action in (c) fixative water clock receiving mechanism 32, the piston rod of cylinder 322 drives fixative disposable box 321 to move to cylinder 322 limit on the left position to the left from cylinder 322 limit on the right-right-hand limit position;
D () sets the output speed of gear pump 11, and control spray gun 313 valve open time by air-operated solenoid valve 311, it is achieved the quantitative perfusion of this model aluminum hull;
E () aluminum hull has irrigated after, control spray gun 313 valve closing by air-operated solenoid valve 311;
Cylinder 322 action in (f) fixative water clock receiving mechanism 32, the piston rod of cylinder 322 drives fixative disposable box 321 to move right to cylinder 322 limit on the right-right-hand limit position and spray gun 313, effectively prevents residual liquid fixative water clock on equipment;
G () repeats above step, the aluminium shell of capacitor of different size can be realized quantitative perfusion.
Present configuration is reasonable, and automaticity is high, and perfusion precision and charging efficiency are high, it is possible to automatically adapt to the aluminium shell of capacitor fixative quantitative perfusion of different size.
The invention provides a kind of capacitor fixative quantitative perfusion system, this system is applicable not only to the quantitative perfusion of aluminium shell of capacitor, is also suitable for the quantitative perfusion of other similar liquids media, and it implements and is not subject to the restrictions described above. Under the premise without departing from present inventive concept and method, every simple modification utilizing description of the present invention to make, equivalent replacement, improvement etc., all in the scope of patent protection of the present invention.

Claims (5)

1. a capacitor fixative quantitative perfusion system, it is characterised in that:
Including fixative output precision (1), delivery hose (2), fixative quantitative perfusion assembly (3) and workbench (4);
Described fixative output precision (1) is for melting solid-state fixative, and constant temperature is delivered to quantitative perfusion mechanism (31), including:
Glue-smelting machine (10), is arranged on base plate (12), and for solid-state fixative carries out leveled heating, and constant temperature is delivered in gear pump (11); Glue-smelting machine (10) includes preliminary heating zone (101), zone of heating (102) and thermostat layer (103); Wherein, preliminary heating zone (101) is for preheating solid-state fixative, zone of heating (102) is for melting fixative and being maintained at 150-160 DEG C, and thermostat layer (103) is used for the liquid fixative heated at constant temperature melted and is maintained at 210 ± 5 DEG C;
Gear pump (11), it is arranged on base plate (12), is used for the liquid fixative supercharging in the thermostat layer (103) of glue-smelting machine (10) and is delivered in quantitative perfusion mechanism (31) by delivery hose (2);
Base plate (12), is used for fixedly mounting glue-smelting machine (10) and gear pump (11);
Described delivery hose (2) is used for connecting gear pump (11) and quantitative perfusion mechanism (31);
Described fixative quantitative perfusion assembly (3) is arranged on workbench (4), including:
Linear moving mechanism (30), it is possible to be automatically adjusted quantitative perfusion mechanism (31), fixative water clock receiving mechanism (32) to corresponding height position according to the aluminium shell of capacitor of different size; Linear moving mechanism (30) includes motor (301), motor mounting plate (302), mounting base (303), screw block cushion block (304), screw block (305), line slideway (306), slide attachment plate (307), slide block (308), leading screw nut connecting plate (309), leading screw nut (3010), leading screw (3011) and shaft coupling (3012); Wherein, mounting base (303) is arranged on workbench (4), for fixedly mounting motor mounting plate (302), screw block cushion block (304) and line slideway (306), motor (301) is linked together by shaft coupling (3012) and leading screw (3011), slide attachment plate (307) is arranged on slide block (308), leading screw nut connecting plate (309) is arranged on leading screw nut (3010), and leading screw nut connecting plate (309) and slide attachment plate (307) link together;
Quantitative perfusion mechanism (31), is arranged on leading screw nut connecting plate (309), it is possible to realize the quantitative perfusion to different size capacitor fixative; Quantitative perfusion mechanism (31) includes air-operated solenoid valve (311), spray gun installing plate (312) and spray gun (313); Wherein, air-operated solenoid valve (311) is used for controlling the opening and closing of spray gun (313) valve, and spray gun (313) is arranged on spray gun installing plate (312);
Fixative water clock receiving mechanism (32), is arranged on slide attachment plate (307), has irrigated the fixative of rear water clock for receiving aluminum hull; Fixative water clock receiving mechanism (32) includes fixative disposable box (321), cylinder (322) and cylinder mounting plate (323); Wherein, cylinder (322) is arranged on cylinder mounting plate (323), and fixative disposable box (321) is arranged on cylinder (322) piston rod;
Described workbench (4) is used for fixedly mounting fixative quantitative perfusion assembly (3), and as capacitor fixative quantitative perfusion platform.
2. capacitor fixative quantitative perfusion system according to claim 1, it is characterized in that: described fixative disposable box (321) is capable of after capacitor fixative has irrigated to be in immediately below spray gun (313), it is prevented that residual liquid fixative drips on the equipment of being exposed at.
3. capacitor fixative quantitative perfusion system according to claim 1, it is characterised in that: by controlling output speed and spray gun (313) valve open time of gear pump (11), it is achieved the groundwater increment of fixing quantity fixative.
4. capacitor fixative quantitative perfusion system according to claim 1, it is characterized in that: described delivery hose (2) and spray gun (313) are respectively arranged with and add heat pipe, make the liquid fixative carried through thermostat layer (103) be maintained at 210 ± 5 DEG C.
5. capacitor fixative quantitative perfusion system according to claim 1 realize method, it is characterised in that: comprise the steps:
A () determines the specifications and models that currently need to irrigate aluminium shell of capacitor, and be placed on by the aluminum hull of this model on workbench (4) so that it is be in immediately below spray gun (313);
B () inputs diameter and the height of this model aluminum hull in man machine interface, control system controls motor (301) and drives leading screw (3011) motion, makes quantitative perfusion mechanism (31) and fixative water clock receiving mechanism (32) mobile to the influx height position corresponding to this model aluminum hull;
Cylinder (322) action in (c) fixative water clock receiving mechanism (32), the piston rod of cylinder (322) drives fixative disposable box (321) to move to cylinder (322) limit on the left position to the left from cylinder (322) limit on the right-right-hand limit position;
D () sets the output speed of gear pump (11), and control spray gun (313) valve open time by air-operated solenoid valve (311), it is achieved the quantitative perfusion of this model aluminum hull;
E () aluminum hull has irrigated after, control spray gun (313) valve closing by air-operated solenoid valve (311);
Cylinder (322) action in (f) fixative water clock receiving mechanism (32), the piston rod of cylinder (322) drives fixative disposable box (321) to move right to cylinder (322) limit on the right-right-hand limit position and spray gun (313), effectively prevents residual liquid fixative water clock on equipment;
G () repeats above step, the aluminium shell of capacitor of different size can be realized quantitative perfusion.
CN201610185413.0A 2016-03-29 2016-03-29 Capacitor fixative quantitative perfusion system and its implementation Active CN105679559B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2340078Y (en) * 1998-02-18 1999-09-22 至美电器股份有限公司 Automatic operation device for electrolyte capacitor element soaking electrolyte
JP2002274504A (en) * 2001-03-14 2002-09-25 Awa Eng Co Method and device for filling liquid filler in sealed case
CN1681725A (en) * 2002-09-20 2005-10-12 格雷索明尼苏达有限公司 Self contained lubricant dispenser
CN201783435U (en) * 2009-12-04 2011-04-06 上海领道机械制造有限公司 Multi-point automatic dispenser
CN103065818A (en) * 2013-01-22 2013-04-24 南通新三能电子有限公司 Fixing glue filling device and filling method of large-scale aluminum electrolytic capacitor
CN104647709A (en) * 2015-02-04 2015-05-27 常熟康尼格科技有限公司 Melt-and-play glue melting device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2340078Y (en) * 1998-02-18 1999-09-22 至美电器股份有限公司 Automatic operation device for electrolyte capacitor element soaking electrolyte
JP2002274504A (en) * 2001-03-14 2002-09-25 Awa Eng Co Method and device for filling liquid filler in sealed case
CN1681725A (en) * 2002-09-20 2005-10-12 格雷索明尼苏达有限公司 Self contained lubricant dispenser
CN201783435U (en) * 2009-12-04 2011-04-06 上海领道机械制造有限公司 Multi-point automatic dispenser
CN103065818A (en) * 2013-01-22 2013-04-24 南通新三能电子有限公司 Fixing glue filling device and filling method of large-scale aluminum electrolytic capacitor
CN104647709A (en) * 2015-02-04 2015-05-27 常熟康尼格科技有限公司 Melt-and-play glue melting device

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