CN105672203A - Blocking construction method for dyke-dam reinforced concrete culvert pipe - Google Patents

Blocking construction method for dyke-dam reinforced concrete culvert pipe Download PDF

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CN105672203A
CN105672203A CN201610001613.6A CN201610001613A CN105672203A CN 105672203 A CN105672203 A CN 105672203A CN 201610001613 A CN201610001613 A CN 201610001613A CN 105672203 A CN105672203 A CN 105672203A
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CN105672203B (en
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王立华
黄锦林
黄亚梅
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GUANGDONG WATER RESOURCES AND ELECTRIC POWER VOCATIONAL TECHNOLOGY INSTITUTE
Guangdong Research Institute of Water Resources and Hydropower
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/16Sealings or joints
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B8/00Details of barrages or weirs ; Energy dissipating devices carried by lock or dry-dock gates
    • E02B8/06Spillways; Devices for dissipation of energy, e.g. for reducing eddies also for lock or dry-dock gates
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/74Underwater applications
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ocean & Marine Engineering (AREA)
  • Inorganic Chemistry (AREA)
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  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Revetment (AREA)

Abstract

本发明公开一种堤坝钢筋混凝土涵管的封堵施工方法,在涵管下游浇筑混凝土堵头后,在堤顶或坝顶用钻机在涵管上钻一排孔,在钻孔中埋入导管,通过导管向涵管内填充混凝土,将涵管封堵。混凝土用水量低、坍落度大、自流密实、容易充满涵管。混凝土稳定性好,不泌水、不离析、塑性收缩小;掺入适量具有吸水作用的矿物材料,混凝土凝固后,其中的水分释放出来,混凝土实现自养护,且不产生干燥收缩;工序少,工艺简单,工期短,施工质量容易控制;节省模板,免振捣,节省工程机械、人工和能源,节约资源和投资;施工条件好,安全文明生产有保障;施工技术适应性强,对各种大小的涵管均可适用。The invention discloses a plugging construction method for reinforced concrete culvert pipes of embankments. After concrete plugs are poured downstream of the culvert pipes, a row of holes is drilled on the culvert pipes with a drilling rig at the crest of the embankment or dam, and conduits are embedded in the drilled holes, and the conduits pass through the culvert pipes. Fill the culvert with concrete and seal the culvert. Concrete has low water consumption, large slump, self-flowing and dense, and is easy to fill the culvert. Concrete has good stability, no bleeding, no segregation, and small plastic shrinkage; mixed with an appropriate amount of mineral materials with water absorption, after the concrete solidifies, the water in it is released, and the concrete realizes self-curing without drying shrinkage; less process, The process is simple, the construction period is short, and the construction quality is easy to control; save formwork, avoid vibration, save construction machinery, labor and energy, save resources and investment; good construction conditions, safe and civilized production are guaranteed; strong adaptability of construction technology, suitable for various All sizes of culverts are applicable.

Description

一种堤坝钢筋混凝土涵管的封堵施工方法A construction method for plugging reinforced concrete culverts of embankments

技术领域 technical field

本发明涉及建筑施工研究领域中的一种封堵施工方法,特别是一种堤坝钢筋混凝土涵管的封堵施工方法。 The invention relates to a plugging construction method in the field of building construction research, in particular to a plugging construction method for reinforced concrete culvert pipes of embankments.

背景技术 Background technique

涵管钢筋混凝土承受压力水的冲刷、侵蚀、悬移质的磨损,以及涵管周围填土的不均匀沉降,导致涵管表面磨损露石,胶凝材料钙质析出成瘤,混凝土疏松渗漏,钢筋锈蚀,保护层开裂脱落,钢筋外露,涵管开裂,压力水外渗,涵管周围填土淘空,产生沿涵管的渗漏通道以及堤身、大坝塌陷等险情,严重威胁堤坝的安全,成为安全隐患,因此,经过一定的运行年限后,必须拆除重建或进行封堵灌浆报废处理。 The reinforced concrete of the culvert is subjected to the erosion of pressure water, erosion, wear of suspended matter, and uneven settlement of the fill around the culvert, resulting in the wear and tear of the surface of the culvert, the precipitation of calcium in the cementitious material and the formation of nodules, the loosening of the concrete and the leakage of the steel bar. , the protective layer cracks and falls off, the steel bars are exposed, the culvert pipes are cracked, the pressure water seeps out, and the soil around the culvert pipes is emptied, resulting in leakage channels along the culvert pipes and the collapse of the embankment and dam, which seriously threaten the safety of the embankment and become a safety hazard. , Therefore, after a certain number of years of operation, it must be dismantled and rebuilt or plugged and grouted to be scrapped.

传统的处理方法主要有两种。一种是大开挖,将堤坝涵管上的填土开挖,取出涵管,再在原位土方回填、夯实。缺点是,需要修筑围堰、开挖工程量大,投资大;堤坝多为交通道,影响当地出行、扰民;开挖深、容易产生坍塌,造成安全事故;作业面小,大型碾压设备无法施工,只能实用小型打夯机或人工夯实,难以保证回填土的密实程度,给工程留下安全隐患;施工受季节影响,必须在枯水期施工;工程量大、施工期长。另一种是内部分段立模,分层浇筑普通混凝土,通过人工振捣密实,待上一段拆模后,在立模浇筑下一段,分段进行封堵施工。由于普通混凝土塑性收缩和干缩大,混凝土凝固后,在填充混凝土与涵管顶部内壁之间因填充混凝土的沉陷和塑性收缩产生脱空,造成渗漏,不能完全封堵,因此,须在涵管封堵完毕后,在堤坝顶部钻孔,对脱空区进行二次封堵。缺点是,涵管内径较小,施工人员和施工机械难以进入,有时甚至无法进入,操作困难;施工环境限制,监管难以到位,也往往导致工程质量低劣;工序繁琐,工期长;浪费大量劳动力、资源和投资;封闭环境中施工,容易出现安全生产事故,而且由于场地限制,难以救援。 There are mainly two traditional processing methods. One is large excavation, excavating the fill soil on the embankment culvert pipe, taking out the culvert pipe, and then backfilling and compacting the earthwork in situ. The disadvantages are that cofferdams need to be built and excavated with a large amount of engineering and investment; most of the dams are traffic roads, which affect local travel and disturb residents; the excavation is deep and prone to collapse, causing safety accidents; For construction, only small-scale tamping machines or manual tamping can be used, which is difficult to ensure the compactness of the backfill, leaving potential safety hazards for the project; construction is affected by seasons, and must be carried out in dry seasons; the project volume is large and the construction period is long. The other is the internal segmental vertical formwork, ordinary concrete is poured in layers, and it is compacted by manual vibration. After the formwork is removed in the previous section, the next section is poured in the vertical formwork, and the sealing construction is carried out in sections. Due to the large plastic shrinkage and drying shrinkage of ordinary concrete, after the concrete is solidified, there will be voids between the filled concrete and the inner wall of the top of the culvert due to the subsidence and plastic shrinkage of the filled concrete, resulting in leakage and cannot be completely sealed. Therefore, the culvert must be sealed After the plugging is completed, holes are drilled at the top of the embankment to carry out secondary plugging of the void area. The disadvantages are that the inner diameter of the culvert pipe is small, it is difficult for construction personnel and construction machinery to enter, and sometimes it is even impossible to enter, and the operation is difficult; the construction environment is limited, and supervision is difficult to put in place, which often leads to poor project quality; the process is cumbersome and the construction period is long; a lot of labor and resources are wasted and investment; construction in a closed environment is prone to safety production accidents, and due to site constraints, it is difficult to rescue.

发明内容 Contents of the invention

本发明的目的,在于提供一种堤坝钢筋混凝土涵管的封堵施工方法。 The object of the present invention is to provide a kind of plugging construction method of reinforced concrete culvert of embankment.

本发明解决其技术问题的解决方案是:一种堤坝钢筋混凝土涵管的封堵施工方法,在涵管下游浇筑混凝土堵头后,在堤顶或坝顶用钻机在涵管上钻一排孔,在钻孔中埋入导管,通过导管向涵管内填充混凝土,将涵管封堵。 The solution of the present invention to solve the technical problem is: a plugging construction method for reinforced concrete culvert pipes of dikes and dams. After the concrete plug is poured downstream of the culvert pipes, a row of holes is drilled on the culvert pipes with a drilling rig at the crest of the embankment or the dam crest. A conduit is buried in the hole, and concrete is filled into the culvert through the conduit to seal the culvert.

作为上述技术方案的进一步改进,包括以下步骤, As a further improvement of the above technical solution, the following steps are included,

1)在高程较低的涵管下游端立模浇筑长度约3m的混凝土堵头; 1) Concrete plugs with a length of about 3m are vertically cast at the downstream end of the culvert with a lower elevation;

2)在涵管的堤顶或坝顶用钻机钻一排孔,孔径120mm~150mm,相邻两个孔的间距1.5m; 2) Drill a row of holes with a drilling rig on the embankment or dam top of the culvert pipe, with a diameter of 120mm to 150mm, and the distance between two adjacent holes is 1.5m;

3)在钻孔中埋入导管,通过导管灌入适量大流动度砂浆; 3) Embed the conduit in the borehole, and pour an appropriate amount of high-fluidity mortar through the conduit;

4)通过导管向涵管内分层浇筑填充混凝土,首层浇筑厚度不超过1m,以后每层浇筑厚度不超过0.5m; 4) Concrete shall be poured layer by layer into the culvert through the conduit, the thickness of the first layer shall not exceed 1m, and the thickness of each subsequent layer shall not exceed 0.5m;

5)逐孔从下往上进行封堵,直到涵管全部封堵完成。 5) Plug hole by hole from bottom to top until all culverts are blocked.

作为上述技术方案的进一步改进,所述混凝土配合比参数:水胶比0.40~0.55、砂率37%~42%、单位用水量150kg/m3~175kg/m3、粉煤灰掺量为胶凝材料质量的0~30%、缓凝型高效减水剂掺量为胶凝材料质量的1.5%~2.5%、钙矾石系膨胀剂掺量5%~10%、水工轻烧氧化镁膨胀剂为胶凝材料质量的3.5%~6%。 As a further improvement of the above technical solution, the concrete mix parameters: water-cement ratio 0.40-0.55, sand ratio 37%-42%, unit water consumption 150kg/m3-175kg/m3, fly ash content as cementitious material 0-30% of the mass, retarding type high-efficiency water reducer is 1.5%-2.5% of the mass of the cementitious material, ettringite-based expansion agent is 5%-10%, hydraulic light-burned magnesium oxide expansion agent It is 3.5% to 6% of the mass of the gelling material.

作为上述技术方案的进一步改进,所述大流动度砂浆采用过2.5mm筛筛过的砂、低水灰比、掺膨胀剂配制而成。 As a further improvement of the above technical solution, the high fluidity mortar is prepared by using sand sieved through a 2.5mm sieve, low water-cement ratio, and mixed with expansion agent.

本发明的有益效果是:本发明具有如下特点:①混凝土用水量低、坍落度大、自流密实、容易充满涵管;②混凝土稳定性好,不泌水、不离析、塑性收缩小;③掺入适量具有吸水作用的矿物材料,混凝土凝固后,其中的水分释放出来,混凝土实现自养护,且不产生干燥收缩;④掺入适量钙矾石系膨胀剂和水工轻烧氧化镁膨胀剂,混凝土早期和后期双膨胀、不退缩;⑤工序少,工艺简单,工期短,施工质量容易控制;⑥节省模板,免振捣,节省工程机械、人工和能源,节约资源和投资;⑦施工条件好,安全文明生产有保障;⑧施工技术适应性强,对各种大小的涵管均可适用。 The beneficial effects of the present invention are: the present invention has the following characteristics: ①The concrete has low water consumption, large slump, self-flowing and dense, and is easy to fill the culvert; ②The concrete has good stability, no bleeding, no segregation, and small plastic shrinkage; Add an appropriate amount of mineral materials with water absorption. After the concrete is solidified, the water in it will be released, and the concrete will achieve self-curing without drying shrinkage; Concrete double-expands in the early and late stages, and does not shrink; ⑤Less process, simple process, short construction period, and easy to control the construction quality; ⑥Save formwork, avoid vibration, save construction machinery, labor and energy, save resources and investment; ⑦Good construction conditions , Safe and civilized production is guaranteed; ⑧The construction technology has strong adaptability and is applicable to culverts of various sizes.

具体实施方式 detailed description

以下将结合实施例对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,文中所提到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。 The idea, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments, so as to fully understand the purpose, features and effects of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to The protection scope of the present invention. In addition, all the connection/connection relationships mentioned in this article do not refer to the direct connection of components, but mean that a better connection structure can be formed by adding or reducing connection accessories according to specific implementation conditions.

一种堤坝钢筋混凝土涵管的封堵施工方法,在涵管下游浇筑混凝土堵头后,在堤顶或坝顶用钻机在涵管上钻一排孔,在钻孔中埋入导管,通过导管向涵管内填充混凝土,将涵管封堵。 A plugging construction method for reinforced concrete culvert pipes of embankments. After pouring concrete plugs downstream of the culvert pipes, a row of holes is drilled on the culvert pipes with a drilling rig at the crest of the embankment or dam, the pipes are embedded in the drilled holes, and the pipes are inserted into the culvert pipes through the pipes. Fill the concrete and seal the culvert.

作为上述技术方案的进一步改进,包括以下步骤, As a further improvement of the above technical solution, the following steps are included,

1)在高程较低的涵管下游端立模浇筑长度约3m的混凝土堵头; 1) Concrete plugs with a length of about 3m are vertically cast at the downstream end of the culvert with a lower elevation;

2)在涵管的堤顶或坝顶用钻机钻一排孔,孔径120mm~150mm,相邻两个孔的间距1.5m; 2) Drill a row of holes with a drilling rig on the embankment or dam top of the culvert pipe, with a diameter of 120mm to 150mm, and the distance between two adjacent holes is 1.5m;

3)在钻孔中埋入导管,通过导管灌入适量大流动度砂浆; 3) Embed the conduit in the borehole, and pour an appropriate amount of high-fluidity mortar through the conduit;

4)通过导管向涵管内分层浇筑填充混凝土,首层浇筑厚度不超过1m,以后每层浇筑厚度不超过0.5m,避免填充混凝土与涵管顶部内壁之间因填充混凝土的沉陷和塑性收缩产生脱空,确保涵管内混凝土填充密实,无脱空,不漏水,从而实现涵管的有效封堵; 4) Pour the filling concrete layer by layer into the culvert through the conduit. The thickness of the first layer of pouring shall not exceed 1m, and the thickness of each subsequent layer shall not exceed 0.5m, so as to avoid detachment between the filling concrete and the inner wall of the top of the culvert due to the subsidence and plastic shrinkage of the filling concrete. Empty, to ensure that the concrete in the culvert is filled tightly, without voids, and without water leakage, so as to achieve effective sealing of the culvert;

5)逐孔从下往上进行封堵,直到涵管全部封堵完成。 5) Plug hole by hole from bottom to top until all culverts are blocked.

进一步作为优选的实施方式,所述混凝土配合比参数:水胶比0.40~0.55、砂率37%~42%、单位用水量150kg/m3~175kg/m3、粉煤灰掺量为胶凝材料质量的0~30%、缓凝型高效减水剂掺量为胶凝材料质量的1.5%~2.5%、钙矾石系膨胀剂掺量5%~10%、水工轻烧氧化镁膨胀剂为胶凝材料质量的3.5%~6%。水泥种类包括硅酸盐水泥、普通硅酸盐水泥、粉煤灰水泥、矿渣水泥、混合水泥,强度等级为42.5、42.5R、32.5、32.5R。粉煤灰为Ⅰ级或Ⅱ级F类粉煤灰。缓凝型高效减水剂包括萘系或聚羧酸系减水剂。钙矾石系膨胀剂包括UEA、AEA、CEA等。这种混凝土采用缓凝型高效减水剂大幅度提高混凝土的工作性,改善流变特性,使混凝土具有用水量低、坍落度大、自流密实、充满涵管、塑性收缩小等优点;掺入适量具有吸水作用的矿物材料,混凝土凝固后,其中的水分释放出来,混凝土实现自养护,且不产生干燥收缩;掺入适量钙矾石系膨胀剂和水工轻烧氧化镁膨胀剂,混凝土具有早期和后期双膨胀、不退缩的优点。 Further as a preferred embodiment, the concrete mix ratio parameters: water-cement ratio 0.40-0.55, sand rate 37%-42%, unit water consumption 150kg/m3-175kg/m3, fly ash content equal to the mass of cementitious material The content of retarding high-efficiency superplasticizer is 1.5% to 2.5% of the mass of cementitious material, the content of ettringite expansion agent is 5% to 10%, and the content of hydraulic light-burned magnesium oxide expansion agent is 3.5% to 6% of the mass of the cementitious material. The types of cement include Portland cement, ordinary Portland cement, fly ash cement, slag cement, and mixed cement, and the strength grades are 42.5, 42.5R, 32.5, and 32.5R. Fly ash is Class I or Class II F fly ash. Retarding superplasticizers include naphthalene or polycarboxylate superplasticizers. The ettringite-based expansion agents include UEA, AEA, CEA and the like. This kind of concrete uses retarding high-efficiency water reducing agent to greatly improve the workability of concrete and improve the rheological properties, so that the concrete has the advantages of low water consumption, large slump, self-flowing and dense, full of culverts, and small plastic shrinkage; An appropriate amount of mineral materials with water absorption, after the concrete solidifies, the water in it is released, the concrete realizes self-curing, and does not produce drying shrinkage; mixed with an appropriate amount of ettringite-based expansion agent and hydraulic light-burned magnesia expansion agent, the concrete has Advantages of early and late double expansion, no shrinkage.

进一步作为优选的实施方式,所述大流动度砂浆采用过2.5mm筛筛过的砂、低水灰比、掺膨胀剂配制而成,通过大流动度砂浆改善新旧混凝土的粘结效果。 As a further preferred embodiment, the high-fluidity mortar is prepared by using sand sieved through a 2.5mm sieve, a low water-cement ratio, and an expansion agent, and the high-fluidity mortar can improve the bonding effect of old and new concrete.

以上是对本发明的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 The above is a specific description of the preferred embodiments of the present invention, but the invention is not limited to the described embodiments, those skilled in the art can also make various equivalent modifications or replacements without violating the spirit of the present invention , these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.

Claims (4)

1. the plugging construction method of a dykes and dams RCCP, it is characterized in that: after the casting concrete plug of culvert pipe downstream, on culvert pipe, bore a round with rig at levee crown or dam crest, in boring, imbed conduit, by conduit to fill concrete in culvert pipe, by culvert pipe shutoff.
2. the plugging construction method of dykes and dams RCCP according to claim 1, is characterized in that: comprises the following steps,
1) build the concrete plug of the about 3m of length at the lower culvert pipe downstream formwork erection of elevation;
2) bore a round at levee crown or the dam crest of culvert pipe with rig, aperture 120mm~150mm, the spacing 1.5m in adjacent two holes;
3) in boring, imbed conduit, pour into appropriate high flowability mortar by conduit;
4) by conduit to placement layer by layer fill concrete in culvert pipe, the first floor is built thickness and is no more than 1m, builds thickness and is no more than 0.5m for later every layer;
5) carry out from the bottom up shutoff by hole, until the whole shutoff of culvert pipe complete.
3. the plugging construction method of dykes and dams RCCP according to claim 1 and 2, is characterized in that: described concrete mix parameter: water-cement ratio 0.40~0.55, sand coarse aggregate ratio 37%~42%, unit consumption of water 150kg/m3~175kg/m3, doping quantity of fly ash be Binder Materials quality 0~30%, retarding-type superplasticizer volume be Binder Materials quality 1.5%~2.5%, entringite is that expansive agent dosage 5%~10%, water conservancy project light calcined magnesia swelling agent are 3.5%~6% of Binder Materials quality.
4. the plugging construction method of dykes and dams RCCP according to claim 2, is characterized in that: described high flowability mortar adopted sand, low water-cement ratio that 2.5mm sieved, it is formulated to mix swelling agent.
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