CN112144559B - Well construction method in high-water-rich loess sand pebble stratum pressure-variable pipe well - Google Patents
Well construction method in high-water-rich loess sand pebble stratum pressure-variable pipe well Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D23/00—Caissons; Construction or placing of caissons
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D23/00—Caissons; Construction or placing of caissons
- E02D23/08—Lowering or sinking caissons
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/12—Consolidating by placing solidifying or pore-filling substances in the soil
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/02—Manhole shafts or other inspection chambers; Snow-filling openings; accessories
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/003—Injection of material
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Abstract
本发明给出了一种高富水黄土砂卵石地层变压管井中井施工方法,包括以下步骤:开挖沉孔,在沉孔内制作沉井,沉井两侧侧壁预留有主管道通过的洞口;将两节主管道的管节分别从沉井的洞口顶出;测量定位;检查井下部井筒施工;检查井下部井筒四周回填;检查井上部井筒施工及回填;当沉井回填至道路路床顶面后,沉井内的路基回填,与整体道路的基层一同施工;液浆的制备及注浆加固;成孔采用螺旋钻回转钻机;将水泥:水玻璃:水按质量比例1:0.1:1配比为双液浆,使用前双浆液均匀拌合并经过筛网过滤。本方法优点为:缩短了检查井和管道施工工期,减少顶进扰动,还避免了对地上建筑物直接影响,为道路提前贯通提供了保证,同时工程总体质量大大提高。
The invention provides a method for constructing a transformer well in a high-water-rich loess sand and gravel formation, which includes the following steps: excavating a sink hole, making a caisson in the sink hole, and reserving holes for the main pipeline to pass through on the side walls of the caisson; pushing out the pipe sections of the two main pipelines from the holes of the caisson respectively; measuring and positioning; inspecting the construction of the lower shaft of the well; backfilling around the lower shaft of the well; inspecting the construction and backfilling of the upper shaft of the well; when the caisson is backfilled to the top surface of the roadbed, the roadbed in the caisson is backfilled and constructed together with the base of the entire road; preparing slurry and grouting reinforcement; using a spiral drill rotary drilling machine for hole formation; mixing cement: water glass: water in a mass ratio of 1:0.1:1 to form a double slurry, and mixing the double slurry evenly and filtering it through a screen before use. The advantages of this method are: shortening the construction period of the inspection well and pipeline, reducing the disturbance of jacking, and avoiding direct impact on the ground buildings, providing a guarantee for the early penetration of the road, and greatly improving the overall quality of the project.
Description
技术领域Technical Field
本发明涉及一种高富水黄土砂卵石地层变压管井中井施工方法。The invention relates to a method for constructing a transformer-tube well in a water-rich loess sand-pebble formation.
背景技术Background Art
“井中井”是指在沉井中二次制作的检查井。传统市政道路“井中井”施工是沉井中砌筑烧结砖或浇筑钢筋混凝土井,并完成井周回填。但是在高富水黄土-砂卵石区变压管(由于下游出口污水处理厂长期非正常运行,导致管内产生水头压力变化)深井(>10m)沉井中制作检查井受常规机头顶进困难对地层扰动大,检查井井筒两种材料密封性能差和管内水头差发生不定期变化等问题影响,导致井筒、管身与管口接头处,受冲击易产生缝隙,在内外不均衡水压作用下,引起管外深层砂土掏空,黄土沉陷,从而后期路面产生不均匀沉降。"Well in a well" refers to an inspection well that is made secondary in a caisson. The traditional municipal road "well in a well" construction is to build a sintered brick or cast reinforced concrete well in the caisson and complete the backfill around the well. However, in the high-water-rich loess-sand and gravel area transformer pipe (due to the long-term abnormal operation of the downstream outlet sewage treatment plant, resulting in changes in head pressure in the pipe), the inspection well made in the deep well (>10m) caisson is affected by the difficulty of conventional machine head jacking, the large disturbance of the formation, the poor sealing performance of the two materials of the inspection well shaft, and the irregular changes in the head difference in the pipe. As a result, the joints of the well shaft, pipe body and pipe mouth are easily affected by the impact, which causes gaps. Under the action of unbalanced water pressure inside and outside, the deep sand and soil outside the pipe are hollowed out, and the loess sinks, resulting in uneven settlement of the road surface in the later period.
由于地域土层的特点,以及大管径污、污水管(1.5-3.0m)沉井结构一般比较大,不能直接作为检查井使用。缺少一种在高富水黄土砂卵石地层总的变压管井中井施工方法。Due to the characteristics of the regional soil layer and the fact that the caisson structure of large-diameter sewage and wastewater pipes (1.5-3.0m) is generally large, it cannot be used directly as an inspection well. There is a lack of a method for constructing a transformer well in a high-water-rich loess sand and gravel stratum.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种工艺合理、施工方便的高富水黄土砂卵石地层变压管井中井施工方法。The technical problem to be solved by the present invention is to provide a method for constructing a transformer well in a water-rich loess sand and gravel formation with reasonable process and convenient construction.
为解决上述技术问题,本发明提供了一种高富水黄土砂卵石地层变压管井中井施工方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a method for constructing a transformer well in a water-rich loess sand and gravel formation, comprising the following steps:
a)沉井施工a) Caisson construction
在预定位置开挖沉孔,沉孔的深度超过主管道的预定深度;Digging a countersink at a predetermined location, the depth of the countersink exceeding the predetermined depth of the main pipeline;
在沉孔下部井筒四壁和底壁上根据施工图制作钢筋混凝土沉井,沉井采用不排水封底,沉井采用多次制作和下沉,沉井两侧侧壁预留有主管道通过的洞口;A reinforced concrete caisson is made on the four walls and bottom wall of the shaft at the bottom of the sink hole according to the construction drawing. The caisson adopts a non-drained bottom seal. The caisson is made and sunk multiple times. Holes are reserved on the side walls on both sides of the caisson for the passage of the main pipeline.
b)顶管施工b) Pipe jacking construction
依次将主管道的管节吊装至沉井内,通过顶进设备将两节主管道的管节分别从沉井的洞口顶出,两节主管道的管节之间具有间隙;The pipe sections of the main pipeline are hoisted into the caisson in sequence, and the pipe sections of the two main pipelines are pushed out from the opening of the caisson respectively by the jacking equipment, with a gap between the pipe sections of the two main pipelines;
c)测量定位c) Measurement and positioning
根据图纸中检查井的中心坐标,通过沉井的结构尺寸及布置方式,推算出沉井四角的坐标;According to the center coordinates of the inspection well in the drawing, the coordinates of the four corners of the caisson can be calculated through the structural dimensions and layout of the caisson;
d)检查井下部井筒施工d) Inspection of the lower shaft construction
现场分步施工,第一步施工井室底板,第二步施工井室井壁,第三次施工钢筋混凝土井筒;The on-site construction is carried out in stages. The first step is to construct the well chamber floor, the second step is to construct the well chamber wall, and the third step is to construct the reinforced concrete well shaft.
将沉井的底板凿毛,再浇筑检查井的底板混凝土,在浇筑底板混凝土时预埋井壁钢筋;Roughen the bottom plate of the caisson, then pour the bottom plate concrete of the inspection well, and embed the well wall steel bars when pouring the bottom plate concrete;
检查井壁施工前,根据沉井和检查井之间的距离截取管道,在两侧明接管道,并浇筑基础,同时将管道外壁凿毛,然后加工模板及钢筋,井室井壁上端面预埋井筒的钢筋;Before the construction of the inspection well wall, the pipeline is cut according to the distance between the caisson and the inspection well, the pipeline is openly connected on both sides, and the foundation is poured. At the same time, the outer wall of the pipeline is roughened, and then the template and steel bars are processed. The steel bars of the wellbore are pre-embedded on the upper end face of the well chamber wall;
井筒为方形井筒,自下而上搭设支架,提供操作人员的工作平台,管道穿越井壁处用油麻沥青砂填实,迎水面用聚硫密封膏封堵;The wellbore is a square wellbore, with supports erected from bottom to top to provide a working platform for operators. The place where the pipeline passes through the well wall is filled with oil hemp asphalt sand, and the water-facing surface is sealed with polysulfide sealing paste;
e)检查井下部井筒四周回填e) Backfill around the lower shaft of the inspection well
井四周回填采用水坠砂现场的砂回填,带回填面不再有细微气泡冒出时,可以停止注水;The backfill around the well is made of sand from the water drop site. When there are no more tiny bubbles on the backfill surface, water injection can be stopped.
现场水坠砂完成后,及时到现场环刀取样,用天平和微波炉烘干法得到相关数据,测出压实度;After the on-site water drop is completed, the ring knife is sampled in time at the site, and the relevant data is obtained by using the balance and microwave drying method to measure the compaction degree;
井筒外部平台可将井室部分的四周土提前回填一定高度,回填至支管高程后,安装支管,支管回填时做好成品保护;The external platform of the wellbore can backfill the soil around the well chamber to a certain height in advance. After backfilling to the branch pipe elevation, install the branch pipe and protect the finished product when backfilling the branch pipe.
f)检查井上部井筒施工及回填f) Inspection well upper shaft construction and backfilling
检查井的上部井筒结构为砖砌体,钢筋混凝土井筒完成后,回填至钢筋混凝土井筒顶部;The upper shaft structure of the inspection well is brickwork. After the reinforced concrete shaft is completed, it is backfilled to the top of the reinforced concrete shaft;
g)道路路基、底基层施工g) Road subgrade and subbase construction
因检查井在道路的路基范围内,当沉井回填至道路路床顶面后,沉井内的路基回填,与整体道路的基层一同施工;Since the inspection well is within the roadbed, when the caisson is backfilled to the top surface of the roadbed, the roadbed inside the caisson is backfilled and constructed together with the base of the entire road;
h)液浆的制备及注浆加固h) Preparation of slurry and grouting reinforcement
钻孔平面位置与沉井内、外处软弱薄弱部位的平面位置应一致,且选取多点布置注浆孔,点与点间距≤1.0m;The plane position of the drill hole should be consistent with the plane position of the weak parts inside and outside the caisson, and multiple points should be selected to arrange the grouting holes, with the distance between points ≤ 1.0m;
成孔采用螺旋钻回转钻机,成孔直径70mm~110mm,垂直度允许偏差为±1%,孔深自路基至顶管管道或软弱薄弱部位;The hole is drilled with a spiral rotary drill, the hole diameter is 70mm~110mm, the verticality tolerance is ±1%, and the hole depth is from the roadbed to the top pipe or weak parts;
将水泥:水玻璃:水按质量比例1:0.1:1配比为双液浆,使用前双浆液均匀拌合并经过筛网过滤;Mix cement, water glass and water in a mass ratio of 1:0.1:1 to form a double-liquid slurry. Mix the double-liquid slurry evenly and filter it through a sieve before use.
双浆液通过注浆管灌注,灌注前应用水泥砂浆封闭注浆管外侧与孔口之间的空隙,待封闭泥浆凝固后,捅去注浆管的活络堵头,注入压力0.4Mpa,注浆过程中双浆液不停缓慢搅拌,搅拌时间小于初凝时间,注浆的流量在5~10L/min,水温控制在0℃~30℃之间,双浆液的初凝时间55min;The double grout is poured through the grouting pipe. Before pouring, cement mortar is used to seal the gap between the outside of the grouting pipe and the orifice. After the sealed mud solidifies, the flexible plug of the grouting pipe is poked out. The injection pressure is 0.4Mpa. During the grouting process, the double grout is stirred slowly and continuously. The stirring time is less than the initial setting time. The grouting flow rate is 5-10L/min, the water temperature is controlled between 0℃ and 30℃, and the initial setting time of the double grout is 55min.
i)养护和检查验收i) Maintenance and inspection and acceptance
对注浆完成区域采用封闭交通管理,禁止周围大型机械、振动机械通行施工;Closed traffic management is adopted in the area where grouting is completed, and large-scale machinery and vibrating machinery are prohibited from passing through the surrounding construction areas;
注浆结束28天后进行检验,选用标准贯入方法进行检测,注浆检验点为注浆孔数的3%,合格率小于80%时,实施重复注浆。Inspection will be carried out 28 days after the completion of grouting, and the standard penetration method will be used for testing. The grouting inspection point is 3% of the number of grouting holes. When the qualified rate is less than 80%, repeated grouting will be implemented.
作为本方法的优选,所述步骤d)检查井下部井筒施工,下部井筒一次浇筑高度3m左右,大于3m的可分节施工。As a preferred embodiment of the present method, in step d), the lower shaft of the inspection well is constructed, and the lower shaft is cast to a height of about 3m at a time, and can be constructed in sections if the height is greater than 3m.
作为本方法的优选,所述步骤e)中检查井上部井筒施工,井筒内外井壁采用1:2水泥砂浆加5%防水剂抹面厚20mm。As a preferred embodiment of the present method, in the step e), the upper shaft of the inspection well is constructed, and the inner and outer walls of the shaft are plastered with 1:2 cement mortar plus 5% waterproofing agent with a thickness of 20 mm.
作为本方法的优选,所述步骤h)液浆的制备及注浆加固,制备水泥浆中搅拌时间应大于2min,水灰比控制在0.8~1,然后根据泥浆搅拌桶的容积向搅拌桶内掺入定量的水玻璃溶液并搅拌均匀,水玻璃和水泥浆的体积比控制在0.5~0.8之间。As a preferred embodiment of the present method, in the step h) of preparing the slurry and grouting reinforcement, the stirring time in the preparation of the cement slurry should be greater than 2 minutes, the water-cement ratio is controlled at 0.8-1, and then a certain amount of water glass solution is added into the mixing barrel according to the volume of the mud mixing barrel and stirred evenly, and the volume ratio of water glass to cement slurry is controlled between 0.5 and 0.8.
作为本方法的优选,所述步骤h)液浆的制备及注浆加固,根据沉井面积,采用梅花型布置注浆孔,孔深自路基至管节,采用螺旋钻回转钻进,成孔直径70mm~110mm,垂直度允许偏差为±1%。As a preferred embodiment of the present method, in step h) slurry preparation and grouting reinforcement, grouting holes are arranged in a plum blossom shape according to the caisson area, the hole depth is from the roadbed to the pipe section, and spiral drilling is used. The hole diameter is 70mm to 110mm, and the allowable verticality deviation is ±1%.
作为本方法的优选,预制沉井盖板,沉井盖板上预留有检查井顶部的通孔,在h)液浆的制备及注浆加固后,沉井盖板盖在沉井上侧。As a preferred embodiment of the present method, a caisson cover is prefabricated, and a through hole for the top of the inspection well is reserved on the caisson cover. After h) the preparation of the slurry and the grouting reinforcement, the caisson cover is covered on the upper side of the caisson.
作为本方法的优选,所述步骤h)中注浆管分为若干第一注浆管和若干第二注浆管,若干第一注浆管分为两组,两组第一注浆管与两侧管节对应,每组第一注浆管下端伸至处于沉井内侧和外侧的管节上侧;若干第二注浆管下端伸至检查井上部井筒与下部井筒连接处的四周。As a preferred embodiment of the present method, in the step h), the grouting pipes are divided into a plurality of first grouting pipes and a plurality of second grouting pipes, the plurality of first grouting pipes are divided into two groups, the two groups of first grouting pipes correspond to the pipe sections on both sides, the lower end of each group of first grouting pipes extends to the upper sides of the pipe sections on the inner and outer sides of the caisson; the lower ends of the plurality of second grouting pipes extend to the surroundings of the connection between the upper shaft and the lower shaft of the inspection well.
采用这样的方法后,采用顶管技术能够在不影响地面设施的前提下,开展管道铺设,避免了作业面对地上建筑物或构筑物的直接影响,通过主动注浆加固措施,最大程度的降低了地面发生沉降的可能性。After adopting this method, the jacking technology can be used to carry out pipeline laying without affecting the ground facilities, avoiding the direct impact of the operation on the ground buildings or structures, and through active grouting reinforcement measures, the possibility of ground subsidence is reduced to the greatest extent.
在确保沉井质量和检查沉井底板质量后,开始根据管道的位置支模板绑钢筋,浇筑下部混凝土检查井井室,当下部井室完成后,完成上部井室砌筑。下部沉井与检查井之间回填材料选用原中粗砂,分层(20cm)采用水坠砂插入式振捣棒夯打法回填,沉井内设土工布包裹的无砂滤水管抽排水,形成水流循环,砂密实度需达到密实的要求;上部沉井与检查井之间采用3:7灰土均匀回填井四周。After ensuring the quality of the caisson and checking the quality of the caisson bottom plate, start to support the formwork and tie the steel bars according to the position of the pipeline, and pour the lower concrete inspection well chamber. After the lower well chamber is completed, the upper well chamber is built. The backfill material between the lower caisson and the inspection well is the original medium-coarse sand, and the layered (20cm) water-drop sand inserted vibrator tamping method is used for backfilling. The caisson is equipped with a sand-free filter pipe wrapped with geotextile to pump out water to form a water circulation. The sand density must meet the dense requirements; 3:7 ash soil is used to evenly backfill the surroundings of the upper caisson and the inspection well.
在路基和底基层完成后,通过螺旋钻机出土留孔,高程和坐标控制,将定向注浆管出口安置在施工的砖砌体与混凝土顶板结合处、沉井预留的洞口和管道的薄弱处和沉井与检查井之间管道处,并通过压力注浆要让双浆液在周围土体中通过注浆管将能强力固化的浆液注入地层中,浆液以充填、渗透、挤密和劈裂等方式,挤走土颗粒中的水分和空气后占据其位置,浆液固结后将原来松散的土粒或裂隙胶结成一个整体,通过渗透、充填、压密扩展形成包裹体。After the completion of the roadbed and subbase, holes are left in the ground through a spiral drill, and the elevation and coordinates are controlled. The outlet of the directional grouting pipe is placed at the junction of the brickwork and the concrete top plate under construction, the reserved hole of the caisson, the weak point of the pipeline, and the pipeline between the caisson and the inspection well. Through pressure grouting, the double slurry is injected into the stratum through the grouting pipe through the surrounding soil to inject the strongly solidified slurry into the stratum. The slurry squeezes out the moisture and air in the soil particles by filling, infiltration, compaction and splitting, and then occupies their position. After solidification, the slurry binds the originally loose soil particles or cracks into a whole, and expands to form inclusions through penetration, filling and compaction.
由于地层中砂砾层和中、粗砂具均有孔隙,通过钻孔向土层中加压灌入一定浆液,注浆口周围土体被挤压充填,形成塑性包裹区,离浆体较远的土体则发生弹性变形,注浆口周围土体的整个密度得到提高。这种包裹体与压密的地基土形成结合体,共同起到迅速加固补强、填充空洞裂隙、封堵水力冲击导致的裂隙的作用。Since the gravel layer and the medium and coarse sand in the stratum have pores, a certain amount of slurry is injected into the soil layer under pressure through drilling, and the soil around the grouting port is squeezed and filled to form a plastic inclusion area. The soil far away from the slurry undergoes elastic deformation, and the overall density of the soil around the grouting port is improved. This inclusion forms a combination with the compacted foundation soil, which together play the role of rapid reinforcement, filling voids and cracks, and blocking cracks caused by hydraulic impact.
在上、下井筒部位分材料密实回填和薄弱处注浆补强的共同作用下,克服了薄弱部位因“水锤效应”、内外不均衡水压、路面荷载作用下,造成井周路面塌陷等问题。Through the combined effects of dense backfilling of materials in the upper and lower shaft parts and grouting reinforcement of weak points, problems such as collapse of the road surface around the well caused by the "water hammer effect", unbalanced internal and external water pressure, and road surface load at weak points were overcome.
本高富水黄土砂卵石地层变压管井中井施工方法优点为:缩短了检查井和管道施工工期,在减少顶进扰动的情况下,还避免了对地上建筑物直接影响,最大程度的降低了地面发生沉降的可能性。为道路提前贯通提供了保证,同时工程总体质量大大提高,为今后国内类似工程的实施提供了大量的很好借鉴,产生了显著的社会效益。The advantages of this transformer well construction method in high water-rich loess sand and gravel strata are: shortening the construction period of inspection wells and pipelines, avoiding direct impact on ground buildings while reducing jacking disturbance, and minimizing the possibility of ground settlement. It provides a guarantee for the early completion of the road, and at the same time greatly improves the overall quality of the project, providing a lot of good reference for the implementation of similar domestic projects in the future, and producing significant social benefits.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本高富水黄土砂卵石地层变压管井中井施工方法实施例的立面示意图。FIG1 is a schematic elevation view of an embodiment of a method for constructing a transformer well in a water-rich loess sand and gravel stratum.
图2是本高富水黄土砂卵石地层变压管井中井施工方法实施例的工艺流程见图。Figure 2 is a process flow diagram of an embodiment of the transformer well construction method in a high water-rich loess sand and gravel formation.
具体实施方式DETAILED DESCRIPTION
如图1至2所示As shown in Figures 1 to 2
以沣西新城市政道路顶管井中井施工为例,此地,上部地质为高富水黄土层,下部地质为砂卵石地层,本高富水黄土砂卵石地层变压管井中井施工方法,包括以下步骤:Taking the construction of the top pipe well in the municipal road of Fengxi New City as an example, the upper geology here is a high water-rich loess layer, and the lower geology is a sand and gravel layer. The construction method of the transformer pipe well in the high water-rich loess sand and gravel layer includes the following steps:
a)沉井施工a) Caisson construction
在预定位置开挖沉孔,沉孔的深度超过主管道的预定深度;Digging a countersink at a predetermined location, the depth of the countersink exceeding the predetermined depth of the main pipeline;
在沉孔下部井筒四壁和底壁上根据施工图制作钢筋混凝土沉井2,沉井2采用不排水封底,沉井2采用多次制作和下沉,沉井2两侧侧壁预留有主管道通过的洞口;A reinforced concrete caisson 2 is made on the four walls and the bottom wall of the wellbore at the bottom of the sink hole according to the construction drawing. The caisson 2 adopts a non-drained bottom sealing method. The caisson 2 is made and sunk multiple times. Holes are reserved on both sides of the caisson 2 for the main pipeline to pass through.
混凝土浇筑前,对模板尺寸、预埋件位置、模板的密封性进行检验,拆模后符合要求后下沉,现场过程中对现场偏差做过程控制检查。Before pouring concrete, the formwork size, embedded parts position and formwork sealing are inspected. After the formwork is removed and meets the requirements, it is lowered. During the on-site process, process control checks are carried out on site for deviations.
b)顶管施工b) Pipe jacking construction
依次将主管道的管节11吊装至沉井2内,通过导轨安装,后背墙制作,顶进设备安装,顶管机头就位,机头入洞,安放管节11与顶铁,顶进与纠偏,通过顶进设备将两节主管道的管节11分别从沉井2的洞口顶出,两节主管道的管节11之间具有一定距离,顶进作业时,通过地面顶进主控台观察顶管顶进时的偏移情况,防止机头左右摆动,加大对砂卵石层的扰动,在管壁外形成更大的空洞,距接收井还有5m时控制机头出洞速度、洞口中轴线,缓慢将机头顶入接收井内,用汽车吊吊出顶管机头,顶管继续顶进至预定位置。The pipe sections 11 of the main pipeline are hoisted into the caisson 2 in sequence, installed through guide rails, back wall production, jacking equipment installation, the jacking machine head in place, the machine head into the hole, the pipe sections 11 and the jacking iron are placed, jacking and deviation correction are performed, and the pipe sections 11 of the two main pipelines are respectively pushed out from the hole of the caisson 2 through the jacking equipment. There is a certain distance between the pipe sections 11 of the two main pipelines. During the jacking operation, the deviation of the jacking pipe is observed through the ground jacking main console to prevent the machine head from swinging left and right, increase the disturbance to the sand and gravel layer, and form a larger cavity outside the pipe wall. When it is 5m away from the receiving well, control the machine head out-of-hole speed and the center axis of the hole, slowly push the machine head into the receiving well, use a car crane to lift the jacking machine head, and continue to jack the pipe to the predetermined position.
c)测量定位c) Measurement and positioning
根据图纸中检查井的中心坐标,通过沉井2的结构尺寸及布置方式,推算出沉井2四角的坐标,采用墨斗放线,在现场放出坐标点,用木桩标示。According to the center coordinates of the inspection well in the drawing, the coordinates of the four corners of caisson 2 are calculated through the structural dimensions and layout of caisson 2. The coordinate points are laid out on site using an ink fountain and marked with wooden stakes.
d)检查井下部井筒33施工d) Inspection of the lower shaft 33
根据设计的检查井的结构形式,现场分步施工,第一步施工井室底板34,第二步施工井室井壁及顶板,第三次施工钢筋混凝土井筒;According to the designed structure of the inspection well, the on-site construction is carried out in steps. The first step is to construct the well chamber bottom plate 34, the second step is to construct the well chamber wall and top plate, and the third step is to construct the reinforced concrete well shaft.
顶管结束后,清理沉井2内的杂物与淤泥,将检查井井室下方的沉井2的底板凿毛,再浇筑检查井的底板混凝土,在浇筑检查井底板34混凝土时预埋井壁钢筋,需要植筋施工的,植筋后做抗拔试验;After the pipe jacking is completed, the debris and silt in the caisson 2 are cleaned, the bottom plate of the caisson 2 below the inspection well chamber is roughened, and then the bottom plate concrete of the inspection well is poured. When pouring the concrete of the inspection well bottom plate 34, the well wall steel bars are embedded in advance. If the steel bar is required to be planted, the pull-out test is performed after the steel bar is planted;
检查井壁施工前,根据沉井2和检查井之间的距离截取管道,在两侧明接管道,并浇筑基础,同时将管道外壁凿毛,然后加工模板及钢筋,预埋爬梯,采用汽车吊垂直运输所需材料,浇筑混凝土时采用泵车输送,振动棒振捣,溜槽混凝土同井壁一起浇筑,顶板上预埋井筒的钢筋;Before the construction of the inspection well wall, the pipeline is cut according to the distance between caisson 2 and the inspection well, the pipeline is openly connected on both sides, and the foundation is poured. At the same time, the outer wall of the pipeline is roughened, and then the template and steel bars are processed, and the ladder is pre-buried. The required materials are transported vertically by a truck crane. When pouring concrete, a pump truck is used for transportation and a vibrating rod is used for vibration. The chute concrete is poured together with the well wall, and the steel bars of the well shaft are pre-buried on the top plate;
检查井下部井筒33井筒为1m*1m的方形井筒,下部井筒33一次浇筑高度3m左右,大于3m的可分节施工,检查井的井筒的施工时,主要难度是内模板的安装空间受限,井筒内只能单人作业,通过在井室洞口处预埋钢筋,自下而上搭设支架,提供操作人员的工作平台,管道穿越井壁处用油麻沥青砂填实,缝宽50mm,迎水面用聚硫密封膏封堵。The lower shaft 33 of the inspection well is a square shaft of 1m*1m. The casting height of the lower shaft 33 is about 3m at one time. The height greater than 3m can be constructed in sections. The main difficulty in the construction of the shaft of the inspection well is that the installation space of the inner template is limited. Only one person can work in the shaft. By pre-embedding steel bars at the well chamber opening and setting up supports from bottom to top, a working platform is provided for the operator. The place where the pipeline passes through the well wall is filled with linseed asphalt sand with a seam width of 50mm, and the water-facing surface is sealed with polysulfide sealant.
e)检查井下部井筒33周回填e) Check the backfilling of the lower shaft of the well 33 times
井四周回填采用水坠砂现场的砂回填(即沉井回填区52),采用汽车吊运土,人工找平回填,每层厚度不大于30厘米(虚铺厚度),在检查井外壁标识标高,注水高出填土高度的20cm,,保持水头,目测水面下沉缓慢,带回填面不再有细微气泡冒出时,可以停止注水;The backfill around the well is filled with sand from the site of water-falling sand (i.e. the caisson backfill area 52). The soil is lifted by a car and leveled manually. The thickness of each layer is not more than 30 cm (virtual thickness). When the elevation of the outer wall of the inspection well is marked, the water is injected 20 cm higher than the filling height, and the water head is maintained. When the water surface sinks slowly and there are no more tiny bubbles on the backfill surface, the water injection can be stopped;
现场水坠砂完成后,及时到现场环刀取样,用天平和微波炉烘干法得到相关数据,测出压实度,具体为:After the water drop on site is completed, take samples in time at the site using a knife ring, use a balance and microwave oven drying method to obtain relevant data, and measure the compaction degree, specifically:
井下部井筒33外部同时回填中粗砂,每层回填厚度不大于20cm,在检查井外壁标识标高,注水高出填土高度的20cm,保持水头,目测水面下沉缓慢,带回填面不再有细微气泡冒出时,可以停止注水,注水过程中采用插入式振捣棒夯打,沉井内设土工布包裹的无砂滤水管抽排水,形成水流循环,砂密实度需达到密实的要求,及时到现场环刀取样,用天平和微波炉烘干法得到相关数据,测出压实度;The outer part of the wellbore 33 in the lower part of the well is backfilled with medium-coarse sand at the same time, and the thickness of each backfill layer is not more than 20cm. The elevation is marked on the outer wall of the inspection well, and the water is injected 20cm higher than the fill height to maintain the water head. When the water surface sinks slowly and no fine bubbles emerge from the backfill surface, the water injection can be stopped. During the water injection process, an inserted vibrator is used for tamping. A sand-free water filter pipe wrapped with geotextile is installed in the caisson to pump out water to form a water flow cycle. The sand density must meet the dense requirements. Samples are taken on site in time with a ring knife. Relevant data are obtained using a balance and a microwave oven drying method to measure the compaction degree.
井筒外部平台可将井室部分的四周土提前回填一定高度,回填至支管35高程后,安装支管35,支管35回填时做好成品保护。The external platform of the wellbore can backfill the soil around the well chamber to a certain height in advance. After backfilling to the elevation of branch pipe 35, branch pipe 35 is installed, and the finished product is well protected when branch pipe 35 is backfilled.
f)检查井上部井筒32施工及回填f) Construction and backfilling of the upper shaft 32 of the inspection well
检查井上部井筒32结构为砖砌体,检查井的井筒完成后,检查井上部井筒32内外井壁采用1:2水泥砂浆加5%防水剂抹面厚20mm,检查井顶部设有上盖31;The structure of the upper shaft 32 of the inspection well is brickwork. After the shaft of the inspection well is completed, the inner and outer walls of the upper shaft 32 of the inspection well are plastered with 1:2 cement mortar plus 5% waterproofing agent with a thickness of 20mm, and the top of the inspection well is provided with an upper cover 31;
砖砌检查井的四周回填采用3:7灰土均匀回填井四周,然后用小型打夯机夯实,分层回填,分层夯实,每层回填虚铺厚度不大于15cm。The brick-built inspection well is backfilled with 3:7 ash soil evenly around the well, then compacted with a small rammer, backfilled and compacted layer by layer, and the thickness of each layer of backfill is not more than 15cm.
g)道路路基、底基层施工g) Road subgrade and subbase construction
再回填检查井上部井筒四周(即路基回填区51),因检查井在道路的路基范围内,当回填至道路路床顶面后,沉井2内的路基回填,与整体道路的基层一同施工。Then backfill the area around the upper shaft of the inspection well (i.e., the roadbed backfill area 51). Since the inspection well is within the roadbed range of the road, after backfilling to the top surface of the road bed, the roadbed in the caisson 2 is backfilled and constructed together with the base of the entire road.
h)液浆的制备及注浆加固h) Preparation of slurry and grouting reinforcement
考虑到双液浆具有凝固时间较快的特点,需现场测定浆液的初、终凝时间以保证浆液自制备至用完的时间不超过其初凝时间,水玻璃用密闭容器储存,将水泥:水玻璃:水按质量比例1:0.1:1配比制得双液浆,现场设置可移动的钢制拌桨桶配制浆液,桶容量≥800L,使用前双浆液均匀拌合并经过筛网过滤。Taking into account the characteristics of the double-liquid slurry with a fast setting time, the initial and final setting time of the slurry needs to be measured on-site to ensure that the time from the preparation of the slurry to its use does not exceed its initial setting time. The water glass is stored in a closed container, and the double-liquid slurry is prepared by mixing cement: water glass: water in a mass ratio of 1:0.1:1. A movable steel mixing bucket is set up on-site to prepare the slurry. The bucket capacity is ≥800L. The double slurry is evenly mixed and filtered through a sieve before use.
钻孔平面位置与沉井2内、外处软弱薄弱部位的平面位置应一致,且选取多点布置注浆孔,点与点间距≤1.0m。The plane position of the drilled hole should be consistent with the plane position of the weak and vulnerable parts inside and outside the caisson 2, and multiple points should be selected to arrange the grouting holes, with the distance between points ≤1.0m.
成孔采用螺旋钻回转钻机,成孔直径70mm~110mm,垂直度允许偏差为±1%,孔深自路基至顶管管道或软弱薄弱部位。The holes are drilled with a spiral rotary drill rig, with a hole diameter of 70mm to 110mm, an allowable verticality deviation of ±1%, and a hole depth from the roadbed to the jacking pipe or soft and weak parts.
双浆液通过孔径为50mm的注浆管灌注,灌注前应用水泥砂浆封闭注浆管外侧与孔口之间的空隙,待封闭泥浆凝固后,捅去注浆管的活络堵头,注入压力0.4Mpa,注浆过程中双浆液不停缓慢搅拌,搅拌时间小于初凝时间,注浆的流量在5~10L/min,水温控制在0℃~30℃之间,双浆液的初凝时间55min;The double grout is poured through a grouting pipe with a hole diameter of 50mm. Before pouring, cement mortar is used to seal the gap between the outside of the grouting pipe and the hole. After the sealed mud solidifies, the active plug of the grouting pipe is poked out. The injection pressure is 0.4Mpa. During the grouting process, the double grout is stirred slowly and continuously. The stirring time is less than the initial setting time. The grouting flow rate is 5-10L/min, the water temperature is controlled between 0℃ and 30℃, and the initial setting time of the double grout is 55min.
当达到终孔要求时,注浆钻孔内填入碎石砾料并补充水泥~水玻璃浆液使之形成微型桩体,孔口采用冷补料恢复。When the final hole requirement is met, crushed stone and gravel are filled into the grouting borehole and cement-water glass slurry is added to form a micropile body, and the hole mouth is restored with cold patch material.
注浆管分为多根第一注浆管41和多根第二注浆管42,多根第一注浆管41分为两组,两组第一注浆管41与两侧管节11对应,每组第一注浆管41下端伸至处于沉井2内侧和外侧的管节11上侧;多根第二注浆管42下端伸至检查井上部井筒32与检查井下部井筒33连接处的四周。The grouting pipes are divided into a plurality of first grouting pipes 41 and a plurality of second grouting pipes 42. The plurality of first grouting pipes 41 are divided into two groups. The two groups of first grouting pipes 41 correspond to the pipe sections 11 at both sides. The lower end of each group of first grouting pipes 41 extends to the upper side of the pipe sections 11 on the inner and outer sides of the caisson 2; the lower ends of the plurality of second grouting pipes 42 extend to the surrounding areas of the connection between the upper shaft 32 and the lower shaft 33 of the inspection well.
注浆钻孔内填入碎石砾料并补充水泥/水玻璃浆液使之形成微型包裹体,孔口采用冷补料恢复。The grouting borehole is filled with crushed stone and gravel and supplemented with cement/water glass slurry to form micro-inclusions, and the hole mouth is restored with cold patch material.
预制沉井盖板21,沉井盖板21上预留有检查井顶部的通孔,在h)液浆的制备及注浆加固后,沉井盖板21盖在沉井2上侧。A prefabricated caisson cover plate 21 is provided with a through hole at the top of the inspection well. After h) the preparation of the slurry and grouting reinforcement, the caisson cover plate 21 is covered on the upper side of the caisson 2.
i)养护和检查验收i) Maintenance and inspection and acceptance
对注浆完成区域采用封闭交通管理,禁止周围大型机械、振动机械通行施工。Closed traffic management is adopted in the area where grouting is completed, and large-scale machinery and vibrating machinery in the surrounding area are prohibited from passing through for construction.
注浆结束28天后进行检验,选用标准贯入方法进行检测;注浆检验点为注浆孔数的3%,合格率小于80%时,实施重复注浆。Inspection shall be carried out 28 days after the completion of grouting, and the standard penetration method shall be used for testing; the grouting inspection point is 3% of the number of grouting holes. When the qualified rate is less than 80%, repeated grouting shall be implemented.
本高富水黄土砂卵石地层变压管井中井施工方法施工方便、安全可靠,沉井作为施工检查井工作面,可以有效减少后期施工过程降水量,使管道工程和“井中井”施工可以在干法条件下作业,保证了施工过程操作人员安全,提高了“井中井”的施工质量。This transformer well-in-well construction method in high-water-rich loess sand and gravel strata is convenient, safe and reliable. The caisson serves as the working surface of the construction inspection well, which can effectively reduce the precipitation in the later construction process, so that the pipeline project and the "well-in-well" construction can be carried out under dry conditions, ensuring the safety of operators during the construction process and improving the construction quality of the "well-in-well".
另外,本高富水黄土砂卵石地层变压管井中井施工方法封闭质量好、提高薄弱处结构耐久性,在井身、管身与管口接头等应力最大部位进行双液注浆,对产生疲劳缝隙薄弱处进行充分包裹、加固补强,确保即使下游污水处理厂长期非正常运行,管身受交替升降的水击压力、管道震动,管壁和检查井井身也不会产生裂缝而导致井外水、砂内渗,从而造成井周排水体系崩溃,引起深层砂土掏空、黄土沉陷、井周路面塌陷。In addition, the construction method of the transformer pipe well in the high-water-rich loess sand and gravel stratum has good sealing quality and improves the durability of the weak structure. Double-liquid grouting is carried out at the stress-maximum locations such as the well body, pipe body and pipe mouth joints to fully wrap and reinforce the weak locations where fatigue gaps occur. This ensures that even if the downstream sewage treatment plant is operating abnormally for a long time and the pipe body is subjected to alternating water hammer pressure and pipeline vibration, no cracks will occur in the pipe wall and the inspection well body, leading to infiltration of water and sand outside the well, thereby causing the collapse of the drainage system around the well, resulting in hollowing out of deep sand and soil, subsidence of loess, and collapse of the road surface around the well.
以上所述的仅是本发明的一种实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干变型和改进,这些也应视为属于本发明的保护范围。The above is only one embodiment of the present invention. It should be pointed out that a person skilled in the art may make several modifications and improvements without departing from the principle of the present invention, and these should also be regarded as falling within the scope of protection of the present invention.
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