CN105665980B - A kind of robot welding fracture of wire detects warning device - Google Patents
A kind of robot welding fracture of wire detects warning device Download PDFInfo
- Publication number
- CN105665980B CN105665980B CN201610243541.6A CN201610243541A CN105665980B CN 105665980 B CN105665980 B CN 105665980B CN 201610243541 A CN201610243541 A CN 201610243541A CN 105665980 B CN105665980 B CN 105665980B
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- CN
- China
- Prior art keywords
- welding wire
- housing
- wire
- detection
- limiter
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Abstract
Warning device, including housing are detected the invention discloses a kind of robot welding fracture of wire, discharging limiter and charging limiter are respectively arranged with positioned at the upper and lower ends of housing, welding wire enters from charging limiter, gone out through housing cavity, from discharging limiter;The detection plate that can be swung up and down is provided with positioned at the housing cavity, and the leading section of detection plate contacts and rested on welding wire with welding wire;The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity.Welding wire detection means is installed additional by putting the front end of mouth in robot welding wire, after wire tip enters device, is not fallen on detection plate by the upward pulling force of welding wire, sensor will detect signal and issue robot and controller, and at this moment robot can send alarm.
Description
Technical field
The present invention relates to robotic welding technology field, and in particular to a kind of to put the disconnected of mouthful front end installed in robot welding wire
Silk detection warning device.
Background technology
At present using robot carry out welding process in, robot detect robot when welding wire is finished it is out of service but
Product is in unfinished state, and this can cause product bad.So that product is merely able to when especially some products do not allow repair welding
Scrap, add production cost.
In order to solve the above problems, the patent No. 201220183849.3, China's practicality of patent name welding wire detection means
It is new to propose a solution, increase a sensor in the interface of welding wire barrel, PLC technology when using up welding wire
Device PLC obtains signal and simultaneously controls welding gun to stop downward operation, it is to avoid the problem of the weld defect caused because welding wire is used up.
Although the above method can solve the problem that welding wire uses up the weld defect problem caused, but due to the interface of welding wire barrel
Bore still differs greatly for comparing welding wire, the model that its fluctuation can be detected beyond sensor often in the running of welding wire
Enclose and cause welding gun to be stopped so that disconnection phenomenon occurs in whole welding job, the strong influence production at scene.
The content of the invention
In order to solve the above technical problems, detecting warning device we have proposed a kind of robot welding fracture of wire, placed
A mouthful front end is put in robot welding wire, flattening operations are carried out to welding wire and increase detection plate to strengthen sensor sensing ability.
To reach above-mentioned purpose, technical scheme is as follows:
A kind of robot welding fracture of wire detects warning device, including housing, and the upper and lower ends positioned at housing are respectively arranged with
Discharge limiter and charging limiter, and welding wire enters from charging limiter, gone out through housing cavity, from discharging limiter;Positioned at institute
State housing cavity and be provided with the detection plate that can be swung up and down, and the leading section of detection plate contacts and rested on welding wire with welding wire;
The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity;
The detection plate is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end;Rearward end
It can be swung along mounting seat lower arcuate, the mounting seat is fixed in housing;Angle between the leading section and rearward end
Between 120 ° to 160 °;Fixed plate is provided with housing where above mounting seat, is set in the fixed plate
There is the cavity passed through when being swung for detection front edge of board portion;The sensor is installed in the fixed plate above cavity.
It is preferred that, the sensor is photoelectric detection switch.
By above-mentioned technical proposal, the present invention installs welding wire detection means additional by putting the front end of mouth in robot welding wire, when
Wire tip enters after device, is not fallen on detection plate by the upward pulling force of welding wire, sensor will detect signal and issue
Robot and controller, at this moment robot can send alarm.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of schematic perspective view of robot welding fracture of wire detection warning device disclosed in the embodiment of the present invention.
Fig. 2 is a kind of structural representation of robot welding fracture of wire detection warning device disclosed in the embodiment of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. housing;2. discharge limiter;3. welding wire;4. sensor;5. mounting seat;6. detection plate;7. feed limiter;8.
Fixed plate.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Warning device is detected the invention provides a kind of robot welding fracture of wire, its operation principle is:It is spacing by discharging
Device and charging limiter, which to welding wire stretch, to be handled and prevents it from being rocked in;Because welding wire is thinner for convenience
Sensor sensing, sets a detection plate that can be rotated upwardly and downwardly, sensor is by detecting detection plate with regard to that can learn at welding wire process
Whether welding wire is had.
With reference to embodiment and embodiment, the present invention is further detailed explanation.
Embodiment
As depicted in figs. 1 and 2, a kind of robot welding fracture of wire detection warning device, including put installed in robot welding wire
The housing 1 of mouth front end, and it is respectively arranged with discharging limiter 2 and charging along the upper and lower ends of the housing 1 of the course bearing of welding wire 3
Limiter 7, wherein discharging limiter 2 includes being embedded the guide pillar one on housing and the fastener one for fixing guide pillar one, its
Flare at a through hole one only passed through for welding wire 3, the inlet port of the through hole one is provided with middle guide pillar one;Charging is spacing
Device 7 includes being embedded the guide pillar two on housing and the fastener two for fixing guide pillar two, is wherein provided with one on guide pillar two
Flare at the through hole two only passed through for welding wire 3, the inlet port of the through hole two.So welding wire enters from charging limiter 7, passed through
Housing cavity, go out from discharging limiter 2, by discharging, the swing to welding wire of limiter 2 and charging limiter 7 is limited, this
Device can be good at positioning welding wire 3.
After being positioned by the above method to welding wire, the detection plate 6 that can be swung up and down is provided with the inner chamber of housing 1, and
The leading section of detection plate 6 is contacted and rested on welding wire with welding wire, and detection plate 6 is swung up in the presence of such welding wire;Welding wire end
End is after detection plate 6, and detection plate 6 lacks stress can be to lower swing.By observing the so action of detection plate 6, in housing 1
Chamber is additionally provided with the sensor 4 for detecting detection front edge of board portion, and such sensor 4 can detect that welding wire has situation very well.
It is specific as follows:
Bottom is provided with mounting seat 5 in housing 1, and a breach is provided with positioned at mounting seat 5, is set positioned at the indentation, there
There is a roll shaft, the roll shaft is connected with one end of detection plate 6, so that detection plate 6 can carry out arc pendulum centered on roll shaft
It is dynamic.Wherein described detection plate 6 is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end, both it
Between 120 ° to 160 ° of angle between, specific angle is with reference to the length ratio between leading section and rearward end, and optimum position is
Welding wire stretches parallel between rear leading section and welding wire.Roll shaft is connected with rearward end in the present embodiment.
Fixed plate 8 is provided with the housing where the top of mounting seat 5, being provided with the fixed plate 8 is used for
The sensor 4 is installed in the cavity that the leading section of detection plate 6 passes through when swinging, the fixed plate 8 above cavity.In this reality
It is photoelectric detection switch to apply sensor in example.When detection plate 6 is swung up, leading section can be detected by photoelectric detection switch,
And signal is passed into robot and controller, at this time robot can be normally carried out welding;When detection plate 6 is to lower swing, light
Signal is equally passed into robot and controller when electric-examination slowdown monitoring switch can not detect detection plate, after robot uses up welding wire
Can be out of service, and have to load welding wire ability starting device.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (2)
1. a kind of robot welding fracture of wire detects warning device, it is characterised in that including housing, positioned at the upper and lower ends point of housing
Be not provided with discharging limiter and charging limiter, welding wire from charging limiter enter, through housing cavity, from discharging limiter
Go out;
The detection plate that can be swung up and down is provided with positioned at the housing cavity, and the leading section of detection plate contacts and leaned on welding wire
On welding wire;The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity;
The detection plate is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end;Rearward end can edge
The swing of mounting seat lower arcuate, the mounting seat is fixed in housing;Angle between the leading section and rearward end is
Between 120 ° to 160 °;Fixed plate is provided with housing where above mounting seat, is provided with the fixed plate
The cavity passed through when being swung for detection front edge of board portion;The sensor is installed in the fixed plate.
2. a kind of robot welding fracture of wire detection warning device according to claim 1, it is characterised in that the sensor
For photoelectric detection switch.
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CN201610243541.6A CN105665980B (en) | 2016-04-19 | 2016-04-19 | A kind of robot welding fracture of wire detects warning device |
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CN201610243541.6A CN105665980B (en) | 2016-04-19 | 2016-04-19 | A kind of robot welding fracture of wire detects warning device |
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CN105665980A CN105665980A (en) | 2016-06-15 |
CN105665980B true CN105665980B (en) | 2017-09-15 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108213789A (en) * | 2018-01-26 | 2018-06-29 | 安徽臣诺机器人科技有限公司 | A kind of robot welding fracture of wire detects warning device |
CN110026653A (en) * | 2019-05-16 | 2019-07-19 | 安徽三众智能装备有限公司 | A kind of barrel of silk monitoring device and method |
CN114101859A (en) * | 2021-12-14 | 2022-03-01 | 世帝保智能装备(苏州)有限公司 | Device with welding wire sensor for checking whether welding wire is supplied or not |
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CN201815783U (en) * | 2010-08-24 | 2011-05-04 | 东风(武汉)实业有限公司 | Warning device for welding wire shortage of arc welding robot |
CN202571558U (en) * | 2012-04-19 | 2012-12-05 | 天纳克-埃贝赫(大连)排气系统有限公司 | Welding wire consumption monitoring device |
CN202639622U (en) * | 2012-04-26 | 2013-01-02 | 上海本特勒汇众汽车零部件有限公司 | Solder wire detecting device |
CN102950400A (en) * | 2012-10-08 | 2013-03-06 | 梁添贵 | Wire feeding mechanism of welding machine |
CN104249205A (en) * | 2013-06-27 | 2014-12-31 | 北京自动化控制设备研究所 | Automatic solder wire feeding system |
CN204913026U (en) * | 2015-07-07 | 2015-12-30 | 上海发那科机器人有限公司 | Welding wire conveying detection mechanism |
CN205629719U (en) * | 2016-04-19 | 2016-10-12 | 高桥金属制品(苏州)有限公司 | Robot welding broken wire detection alarm device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0238313B2 (en) * | 1982-04-08 | 1990-08-29 | Nippon Kokan Kk | KAITENAAKUYOSETSUSOCHI |
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2016
- 2016-04-19 CN CN201610243541.6A patent/CN105665980B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201815783U (en) * | 2010-08-24 | 2011-05-04 | 东风(武汉)实业有限公司 | Warning device for welding wire shortage of arc welding robot |
CN202571558U (en) * | 2012-04-19 | 2012-12-05 | 天纳克-埃贝赫(大连)排气系统有限公司 | Welding wire consumption monitoring device |
CN202639622U (en) * | 2012-04-26 | 2013-01-02 | 上海本特勒汇众汽车零部件有限公司 | Solder wire detecting device |
CN102950400A (en) * | 2012-10-08 | 2013-03-06 | 梁添贵 | Wire feeding mechanism of welding machine |
CN104249205A (en) * | 2013-06-27 | 2014-12-31 | 北京自动化控制设备研究所 | Automatic solder wire feeding system |
CN204913026U (en) * | 2015-07-07 | 2015-12-30 | 上海发那科机器人有限公司 | Welding wire conveying detection mechanism |
CN205629719U (en) * | 2016-04-19 | 2016-10-12 | 高桥金属制品(苏州)有限公司 | Robot welding broken wire detection alarm device |
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