CN105665980B - A kind of robot welding fracture of wire detects warning device - Google Patents

A kind of robot welding fracture of wire detects warning device Download PDF

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Publication number
CN105665980B
CN105665980B CN201610243541.6A CN201610243541A CN105665980B CN 105665980 B CN105665980 B CN 105665980B CN 201610243541 A CN201610243541 A CN 201610243541A CN 105665980 B CN105665980 B CN 105665980B
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China
Prior art keywords
welding wire
housing
wire
detection
limiter
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CN201610243541.6A
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CN105665980A (en
Inventor
李广华
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Gaoqiao Metal Products (suzhou) Co Ltd
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Gaoqiao Metal Products (suzhou) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Abstract

Warning device, including housing are detected the invention discloses a kind of robot welding fracture of wire, discharging limiter and charging limiter are respectively arranged with positioned at the upper and lower ends of housing, welding wire enters from charging limiter, gone out through housing cavity, from discharging limiter;The detection plate that can be swung up and down is provided with positioned at the housing cavity, and the leading section of detection plate contacts and rested on welding wire with welding wire;The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity.Welding wire detection means is installed additional by putting the front end of mouth in robot welding wire, after wire tip enters device, is not fallen on detection plate by the upward pulling force of welding wire, sensor will detect signal and issue robot and controller, and at this moment robot can send alarm.

Description

A kind of robot welding fracture of wire detects warning device
Technical field
The present invention relates to robotic welding technology field, and in particular to a kind of to put the disconnected of mouthful front end installed in robot welding wire Silk detection warning device.
Background technology
At present using robot carry out welding process in, robot detect robot when welding wire is finished it is out of service but Product is in unfinished state, and this can cause product bad.So that product is merely able to when especially some products do not allow repair welding Scrap, add production cost.
In order to solve the above problems, the patent No. 201220183849.3, China's practicality of patent name welding wire detection means It is new to propose a solution, increase a sensor in the interface of welding wire barrel, PLC technology when using up welding wire Device PLC obtains signal and simultaneously controls welding gun to stop downward operation, it is to avoid the problem of the weld defect caused because welding wire is used up.
Although the above method can solve the problem that welding wire uses up the weld defect problem caused, but due to the interface of welding wire barrel Bore still differs greatly for comparing welding wire, the model that its fluctuation can be detected beyond sensor often in the running of welding wire Enclose and cause welding gun to be stopped so that disconnection phenomenon occurs in whole welding job, the strong influence production at scene.
The content of the invention
In order to solve the above technical problems, detecting warning device we have proposed a kind of robot welding fracture of wire, placed A mouthful front end is put in robot welding wire, flattening operations are carried out to welding wire and increase detection plate to strengthen sensor sensing ability.
To reach above-mentioned purpose, technical scheme is as follows:
A kind of robot welding fracture of wire detects warning device, including housing, and the upper and lower ends positioned at housing are respectively arranged with Discharge limiter and charging limiter, and welding wire enters from charging limiter, gone out through housing cavity, from discharging limiter;Positioned at institute State housing cavity and be provided with the detection plate that can be swung up and down, and the leading section of detection plate contacts and rested on welding wire with welding wire; The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity;
The detection plate is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end;Rearward end It can be swung along mounting seat lower arcuate, the mounting seat is fixed in housing;Angle between the leading section and rearward end Between 120 ° to 160 °;Fixed plate is provided with housing where above mounting seat, is set in the fixed plate There is the cavity passed through when being swung for detection front edge of board portion;The sensor is installed in the fixed plate above cavity.
It is preferred that, the sensor is photoelectric detection switch.
By above-mentioned technical proposal, the present invention installs welding wire detection means additional by putting the front end of mouth in robot welding wire, when Wire tip enters after device, is not fallen on detection plate by the upward pulling force of welding wire, sensor will detect signal and issue Robot and controller, at this moment robot can send alarm.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of schematic perspective view of robot welding fracture of wire detection warning device disclosed in the embodiment of the present invention.
Fig. 2 is a kind of structural representation of robot welding fracture of wire detection warning device disclosed in the embodiment of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. housing;2. discharge limiter;3. welding wire;4. sensor;5. mounting seat;6. detection plate;7. feed limiter;8. Fixed plate.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
Warning device is detected the invention provides a kind of robot welding fracture of wire, its operation principle is:It is spacing by discharging Device and charging limiter, which to welding wire stretch, to be handled and prevents it from being rocked in;Because welding wire is thinner for convenience Sensor sensing, sets a detection plate that can be rotated upwardly and downwardly, sensor is by detecting detection plate with regard to that can learn at welding wire process Whether welding wire is had.
With reference to embodiment and embodiment, the present invention is further detailed explanation.
Embodiment
As depicted in figs. 1 and 2, a kind of robot welding fracture of wire detection warning device, including put installed in robot welding wire The housing 1 of mouth front end, and it is respectively arranged with discharging limiter 2 and charging along the upper and lower ends of the housing 1 of the course bearing of welding wire 3 Limiter 7, wherein discharging limiter 2 includes being embedded the guide pillar one on housing and the fastener one for fixing guide pillar one, its Flare at a through hole one only passed through for welding wire 3, the inlet port of the through hole one is provided with middle guide pillar one;Charging is spacing Device 7 includes being embedded the guide pillar two on housing and the fastener two for fixing guide pillar two, is wherein provided with one on guide pillar two Flare at the through hole two only passed through for welding wire 3, the inlet port of the through hole two.So welding wire enters from charging limiter 7, passed through Housing cavity, go out from discharging limiter 2, by discharging, the swing to welding wire of limiter 2 and charging limiter 7 is limited, this Device can be good at positioning welding wire 3.
After being positioned by the above method to welding wire, the detection plate 6 that can be swung up and down is provided with the inner chamber of housing 1, and The leading section of detection plate 6 is contacted and rested on welding wire with welding wire, and detection plate 6 is swung up in the presence of such welding wire;Welding wire end End is after detection plate 6, and detection plate 6 lacks stress can be to lower swing.By observing the so action of detection plate 6, in housing 1 Chamber is additionally provided with the sensor 4 for detecting detection front edge of board portion, and such sensor 4 can detect that welding wire has situation very well. It is specific as follows:
Bottom is provided with mounting seat 5 in housing 1, and a breach is provided with positioned at mounting seat 5, is set positioned at the indentation, there There is a roll shaft, the roll shaft is connected with one end of detection plate 6, so that detection plate 6 can carry out arc pendulum centered on roll shaft It is dynamic.Wherein described detection plate 6 is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end, both it Between 120 ° to 160 ° of angle between, specific angle is with reference to the length ratio between leading section and rearward end, and optimum position is Welding wire stretches parallel between rear leading section and welding wire.Roll shaft is connected with rearward end in the present embodiment.
Fixed plate 8 is provided with the housing where the top of mounting seat 5, being provided with the fixed plate 8 is used for The sensor 4 is installed in the cavity that the leading section of detection plate 6 passes through when swinging, the fixed plate 8 above cavity.In this reality It is photoelectric detection switch to apply sensor in example.When detection plate 6 is swung up, leading section can be detected by photoelectric detection switch, And signal is passed into robot and controller, at this time robot can be normally carried out welding;When detection plate 6 is to lower swing, light Signal is equally passed into robot and controller when electric-examination slowdown monitoring switch can not detect detection plate, after robot uses up welding wire Can be out of service, and have to load welding wire ability starting device.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (2)

1. a kind of robot welding fracture of wire detects warning device, it is characterised in that including housing, positioned at the upper and lower ends point of housing Be not provided with discharging limiter and charging limiter, welding wire from charging limiter enter, through housing cavity, from discharging limiter Go out;
The detection plate that can be swung up and down is provided with positioned at the housing cavity, and the leading section of detection plate contacts and leaned on welding wire On welding wire;The sensor for detecting detection front edge of board portion is additionally provided with positioned at housing cavity;
The detection plate is made up of leading section and rearward end, and in folding shape distribution between leading section and rearward end;Rearward end can edge The swing of mounting seat lower arcuate, the mounting seat is fixed in housing;Angle between the leading section and rearward end is Between 120 ° to 160 °;Fixed plate is provided with housing where above mounting seat, is provided with the fixed plate The cavity passed through when being swung for detection front edge of board portion;The sensor is installed in the fixed plate.
2. a kind of robot welding fracture of wire detection warning device according to claim 1, it is characterised in that the sensor For photoelectric detection switch.
CN201610243541.6A 2016-04-19 2016-04-19 A kind of robot welding fracture of wire detects warning device Active CN105665980B (en)

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Application Number Priority Date Filing Date Title
CN201610243541.6A CN105665980B (en) 2016-04-19 2016-04-19 A kind of robot welding fracture of wire detects warning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610243541.6A CN105665980B (en) 2016-04-19 2016-04-19 A kind of robot welding fracture of wire detects warning device

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CN105665980A CN105665980A (en) 2016-06-15
CN105665980B true CN105665980B (en) 2017-09-15

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213789A (en) * 2018-01-26 2018-06-29 安徽臣诺机器人科技有限公司 A kind of robot welding fracture of wire detects warning device
CN110026653A (en) * 2019-05-16 2019-07-19 安徽三众智能装备有限公司 A kind of barrel of silk monitoring device and method
CN114101859A (en) * 2021-12-14 2022-03-01 世帝保智能装备(苏州)有限公司 Device with welding wire sensor for checking whether welding wire is supplied or not

Citations (7)

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Publication number Priority date Publication date Assignee Title
CN201815783U (en) * 2010-08-24 2011-05-04 东风(武汉)实业有限公司 Warning device for welding wire shortage of arc welding robot
CN202571558U (en) * 2012-04-19 2012-12-05 天纳克-埃贝赫(大连)排气系统有限公司 Welding wire consumption monitoring device
CN202639622U (en) * 2012-04-26 2013-01-02 上海本特勒汇众汽车零部件有限公司 Solder wire detecting device
CN102950400A (en) * 2012-10-08 2013-03-06 梁添贵 Wire feeding mechanism of welding machine
CN104249205A (en) * 2013-06-27 2014-12-31 北京自动化控制设备研究所 Automatic solder wire feeding system
CN204913026U (en) * 2015-07-07 2015-12-30 上海发那科机器人有限公司 Welding wire conveying detection mechanism
CN205629719U (en) * 2016-04-19 2016-10-12 高桥金属制品(苏州)有限公司 Robot welding broken wire detection alarm device

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Publication number Priority date Publication date Assignee Title
JPH0238313B2 (en) * 1982-04-08 1990-08-29 Nippon Kokan Kk KAITENAAKUYOSETSUSOCHI

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201815783U (en) * 2010-08-24 2011-05-04 东风(武汉)实业有限公司 Warning device for welding wire shortage of arc welding robot
CN202571558U (en) * 2012-04-19 2012-12-05 天纳克-埃贝赫(大连)排气系统有限公司 Welding wire consumption monitoring device
CN202639622U (en) * 2012-04-26 2013-01-02 上海本特勒汇众汽车零部件有限公司 Solder wire detecting device
CN102950400A (en) * 2012-10-08 2013-03-06 梁添贵 Wire feeding mechanism of welding machine
CN104249205A (en) * 2013-06-27 2014-12-31 北京自动化控制设备研究所 Automatic solder wire feeding system
CN204913026U (en) * 2015-07-07 2015-12-30 上海发那科机器人有限公司 Welding wire conveying detection mechanism
CN205629719U (en) * 2016-04-19 2016-10-12 高桥金属制品(苏州)有限公司 Robot welding broken wire detection alarm device

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