CN105661600A - Potato chip processing device - Google Patents
Potato chip processing device Download PDFInfo
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- CN105661600A CN105661600A CN201610013946.0A CN201610013946A CN105661600A CN 105661600 A CN105661600 A CN 105661600A CN 201610013946 A CN201610013946 A CN 201610013946A CN 105661600 A CN105661600 A CN 105661600A
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- rhizoma solani
- solani tuber
- tuber osi
- conveying
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- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 58
- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 58
- 238000012545 processing Methods 0.000 title abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 41
- 238000005520 cutting process Methods 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000005406 washing Methods 0.000 claims abstract description 18
- 238000007598 dipping method Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 50
- 238000010926 purge Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 238000010828 elution Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 238000007654 immersion Methods 0.000 claims description 4
- 231100000252 nontoxic Toxicity 0.000 claims description 4
- 230000003000 nontoxic effect Effects 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 2
- 235000012015 potatoes Nutrition 0.000 abstract description 6
- 235000013606 potato chips Nutrition 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000009826 distribution Methods 0.000 description 10
- 241001125879 Gobio Species 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000001788 irregular Effects 0.000 description 3
- 210000002784 stomach Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 210000000952 spleen Anatomy 0.000 description 2
- 208000005392 Spasm Diseases 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 201000006549 dyspepsia Diseases 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 210000000936 intestine Anatomy 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a potato chip processing device. The potato chip processing device comprises a washing device, a peeling device, a showering device, a chip-cutting device, a dipping device, a vacuum oil-frying device and a packaging device; inner wall surface of the washing pot is composed of cleaning ball wires; a screen plate is arranged in the washing pot so as to divide the washing pot into two chambers, including a upper chamber and a lower chamber; a mixing cage is arranged in the upper chamber of the washing pot; a material inlet is arranged on the pot wall composing the upper chamber of the washing pot; and a material inlet hopper is arranged at the material inlet. By adopting the above proposal, the potato chip processing device is capable of realizing washing of the peeled potatoes while realizing separation of the potato peels from the potatoes, so that processing efficiencies of the potatoes are improved. Utilizing the preliminary processing equipment disclosed by the invention, the potatoes can be effectively and rapidly prepared into potato chips, so that the efficiency of potato processing is improved and the labor cost is saved.
Description
The present invention is the applying date is on 04 10th, 2014, and application number is 2014101437006, and denomination of invention is the divisional application of the patent of invention of " process equipment preparing potato slices ".
Background technology
The present invention relates to Rhizoma Solani tuber osi fried food processing apparatus field, be specifically related to a kind of potato slices process equipment.
Background technology
Rhizoma Solani tuber osi is edible a kind of vegetable, and the traditional Chinese medical science thinks that the flat sweet in the mouth of Rhizoma Solani tuber osi is nontoxic, energy invigorating the spleen and regulating the stomach, and during QI invigorating is adjusted, relieving spasm to stop pain, tonneau is defecated. To weakness of the spleen and stomach, dyspepsia, the intestines and stomach is got along well, gastral cavity abdomen is had a pain, the not smooth patient outcome that defecates is notable. The food such as the potato slices of Rhizoma Solani tuber osi making, potato block, potato block are deeply by the hobby of consumers in general. Need Rhizoma Solani tuber osi is carried out pre-treatment before the processing of potato slices, potato chips, potato block, that is Rhizoma Solani tuber osi is removed the peel, section etc. processes. Owing to Rhizoma Solani tuber osi is irregular spheroid, therefore aliging at present to carry out processing is undertaken by manual operation mostly, and at the bottom of its production efficiency, cost is high. Simultaneously Rhizoma Solani tuber osi is planted in inside soil, and the Rhizoma Solani tuber osi surface of purchase is more or less all bonded with soil or dust, therefore, before being processed into other products, need to it be carried out then. Cleaning is typically in purge tank tentatively clean, but the Rhizoma Solani tuber osi after cleaning also needs to carry out secondary cleaning, traditional secondary cleaning is all carry out in a service sink, its water consumption is big, cost is high, and is not easy to follow-up Rhizoma Solani tuber osi and collects conveying, is additionally also required to it is carried out after potato decortication, the potato peel being attached to Rhizoma Solani tuber osi surface is cleaned out, it is simple to follow-up processing.
Summary of the invention
It is an object of the invention to provide a kind of process equipment preparing potato slices, Rhizoma Solani tuber osi effectively quickly can be prepared into potato slices by it, improves the working (machining) efficiency of potato slices and reduces production cost.
For realizing such scheme, the present invention adopts following scheme to be carried out:
A kind of process equipment preparing potato slices, it is characterized in that: include the rinser that Rhizoma Solani tuber osi is carried out set gradually, the device for peeling that Rhizoma Solani tuber osi after cleaning is removed the peel, Rhizoma Solani tuber osi after peeling is carried out the elution device of drip washing, Rhizoma Solani tuber osi after peeling is carried out the slitting device of cutting, Rhizoma Solani tuber osi after cutting is carried out the immersion system of dipping colour-keeping liquid, the horse bell potato slices of dipping colour-keeping liquid are carried out the vacuum frying device of vacuum frying, and the deoiler that the potato slices after fried are carried out removing oil and the packing device packed, elution device includes conveying mechanism, conveying mechanism is be spaced the conveying roller that Rhizoma Solani tuber osi is carried that shape is arranged, conveying roller rotates and is fixed in frame, conveying roller be provided above on oriented conveying roller spraying water the Rhizoma Solani tuber osi of conveying is carried out the water spraying mechanism of drip washing, the two ends arranged outside of conveying roller has the backplate arranged higher than conveying roller, the scope that backplate is arranged along conveying roller is arranged, the material collecting tank being arranged below for collecting the potato peel cleaning separation of conveying mechanism, the inclined shape of bottom land of material collecting tank is arranged and to be positioned at the bottom land of conveying mechanism feed end side relatively low, filter screen it is provided with in material collecting tank, material collecting tank is divided into two sections along flute length direction by filter screen, filter screen projection in the horizontal plane is positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank lowest point is provided with outlet, outlet is connected with tank by connecting tube.
Concrete scheme is:
Slitting device includes the clamping device that Rhizoma Solani tuber osi is clamped, the slicing mechanism that Rhizoma Solani tuber osi is cut into slices, and the Rhizoma Solani tuber osi after section is carried out the cutting agency of cutting, clamping device is Rhizoma Solani tuber osi is clamped the first of the corresponding layout in left and right, two holders are constituted, first, the curved splint of two holders respectively column-shaped arrangement is constituted, curved splint is arranged in vertical shape respectively and constitutes first, the concave panel of the curved splint of two holders is arranged in opposite directions, curved splint is separately fixed on pedestal and can along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that in clamping device, the Rhizoma Solani tuber osi tangential section mechanism side of clamping moves, the arranged outside of clamping device has the conveyer belt that the horse bell potato slices after section are carried, the downside of curved splint is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt and the upper face flush of the first gripper shoe are arranged, the conveying direction of conveyer belt is perpendicular with the propelling movement direction of delivery device, the first cutting knife constituting slicing mechanism is arranged between conveyer belt and clamping device, conveyer belt be provided above the horse bell potato slices on conveyer belt are carried out the second cutting knife of cutting, the knife face of the second cutting knife is perpendicular to the zone face of conveyer belt and arranges,The convex plate face of curved splint is provided with sleeve, pedestal is provided with the first cylinder, the cylinder body of the first cylinder and pedestal are connected as a single entity, the propelling movement direction being axially perpendicular to delivery device of the first cylinder piston rod, casing pipe sleeve is located at the end of piston rod and is provided with compression spring between, being evenly arranged with the collet protruding from plate face on the concave panel of gripping panel, the elastoplast that collet is nontoxic is constituted, and the outline of collet is hemispherical.
The cutter length direction of the second cutting knife becomes angle to arrange with the bandwidth direction of conveyer belt, second cutting knife is arranged along the conveying direction column-shaped in a row of conveyer belt, it is provided with feed pipe between clamping device and promotion cylinder, feed pipe and clamping device are postponed layout, the piston rod promoting cylinder is plugged in feed pipe, the top tube wall of feed pipe arranges blanking port, blanking port place arranges bucket-shaped hopper, delivery device includes a propelling movement cylinder, and the piston rod end that propelling movement cylinder extends in clamping device is provided with push pedal.
Rinser includes the purge tank that a splendid attire Rhizoma Solani tuber osi is carried out, being provided above of purge tank constitutes open-close type and is connected the lid coordinated with it, lid is provided with rabbling mechanism, rabbling mechanism includes the shaft extending in agitator, shaft is provided with the stirring cage of mouse cage shape, constitutes stirring cage and enclose along the puddler outer surface that shaft is axial arranged and be provided with cleaning ball silk.
Purge tank internal face is that cleaning ball silk is constituted, being provided with web plate in purge tank, purge tank is divided into two chambers arranged up and down by web plate, and stirring cage is arranged in purge tank upper chamber, constituting and be provided with charging aperture on the tank skin of purge tank upper chamber, charging aperture place is provided with feed hopper.
The purge tank internal face constituting upper chamber is that cleaning ball silk is constituted, tank bottoms and the tank body of purge tank is that detachable-type sealed is connected cooperation, web plate rotates in fixing purge tank by two gudgeons, gudgeon extends to the end outside purge tank and arranges the rotary handle of rotary meshed plate, purge tank inwall is provided with the curved support plate for supporting web plate, the tank skin of purge tank is additionally provided with jack, the latch for locking web plate it is provided with in jack, latch constitutes grafting with jack and coordinates, latch and curved support plate be placed in gudgeon two outside, during latch locking web plate web plate become to be in tilted layout and web plate to be positioned at the height of latch side less.
Device for peeling includes for containing the peeling bucket treating peeled potatoes, and peeling bucket is in tilted layout and rotates around the deep direction of bucket and is fixed on pedestal, and in the bottom of peeling bucket, bucket face is that cleaning ball silk is constituted, and the driving mechanism arranged bottom staving orders about peeling bucket and rotates.
It is provided with peeling ball in peeling bucket, the outer surface of peeling ball is that cleaning ball silk is constituted, peeling ball rolls with the rotation of peeling bucket, the internal face of peeling bucket bottom is provided with the raised line of projection, the length direction of raised line is consistent with the deep direction of bucket of peeling bucket, and raised line is arranged along the circumferential uniform intervals of peeling bucket.
The bucket wall of peeling bucket is sandwich, the first cavity that sandwich is constituted is connected with high-pressure water and is connected, the inwall of peeling bucket offers apopore, first cavity is connected by apopore is connected with peeling bucket bucket chamber, and apopore is uniformly distributed setting in the scope of cleaning ball silk layout on peeling bucket internal face.
The end of conveying mechanism arranges the flow distribution plate that Rhizoma Solani tuber osi carries out shunting conveying, the plate length direction of flow distribution plate is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate is perpendicular to horizontal plane and arranges, flow distribution plate is arranged along conveying roller roller length direction interval, each flow distribution plate is the finger-shaped layout that palm opens along the conveying direction of conveying mechanism, gap between each conveying roller is 4～6mm, the bottom of each conveying roller is provided with the roll surface to conveying roller and carries out the brush body of brush, and the length of brush body is consistent with the length of conveying roller.
By above-mentioned pre-processing device, Rhizoma Solani tuber osi can be carried out by fast and effectively, remove the peel and cutting and color retention, vacuum frying, improves the efficiency of potato slices processing and saves cost of labor.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of dicing device;
Fig. 3 is the structural representation of rinser;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the A-A sectional view of Fig. 4;
Fig. 6 is the structural representation of device for peeling,
Fig. 7 is the structural representation of elution device,
Fig. 8 is the structural representation of material collecting tank.
Detailed description of the invention
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is described in detail further. Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
The technical scheme that the present invention takes such as Fig. 1, 7, shown in 8, a kind of process equipment preparing potato slices, including the rinser that Rhizoma Solani tuber osi is carried out set gradually, the device for peeling that Rhizoma Solani tuber osi after cleaning is removed the peel, Rhizoma Solani tuber osi after peeling is carried out the elution device of drip washing, Rhizoma Solani tuber osi after peeling is carried out the slitting device of cutting, Rhizoma Solani tuber osi after cutting is carried out the immersion system of dipping colour-keeping liquid, the horse bell potato slices impregnating colour-keeping liquid are carried out the vacuum frying device of vacuum frying, and the deoiler that the potato slices after fried are carried out removing oil and the packing device packed, elution device includes conveying mechanism, conveying mechanism is be spaced the conveying roller 41 that Rhizoma Solani tuber osi is carried that shape is arranged, conveying roller 41 rotates and is fixed in frame, conveying roller 41 be provided above on oriented conveying roller 41 spraying water the Rhizoma Solani tuber osi of conveying is carried out the water spraying mechanism of drip washing, the two ends arranged outside of conveying roller 41 has the backplate 43 arranged higher than conveying roller 41, the scope that backplate 43 is arranged along conveying roller 41 is arranged, the material collecting tank 45 being arranged below for collecting the potato peel cleaning separation of conveying mechanism, the inclined shape of bottom land of material collecting tank 45 is arranged and to be positioned at the bottom land of conveying mechanism feed end side relatively low, filter screen 46 it is provided with in material collecting tank 45, material collecting tank 45 is divided into two sections along flute length direction by filter screen 46, filter screen 46 projection in the horizontal plane is positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank 45 lowest point is provided with outlet 47, outlet 47 is connected with tank by connecting tube. adopt such scheme can realize the Rhizoma Solani tuber osi after peeling is carried out, realize the separation of potato peel and Rhizoma Solani tuber osi simultaneously, improve the working (machining) efficiency of Rhizoma Solani tuber osi. owing to adopting drip washing, relative to original service sink clean can using water wisely, simultaneously the water after drip washing can be collected in tank for the preliminary cleaning of Rhizoma Solani tuber osi.
The scheme taked for cutting agency is as shown in Figure 2, slitting device includes the clamping device that Rhizoma Solani tuber osi is clamped, the slicing mechanism that Rhizoma Solani tuber osi is cut into slices, and the Rhizoma Solani tuber osi after section is carried out the cutting agency of cutting, clamping device is Rhizoma Solani tuber osi is clamped the first of the corresponding layout in left and right, two holders are constituted, first, the curved splint of two holders respectively column-shaped arrangement is constituted, curved splint 11 is arranged in vertical shape respectively and constitutes first, the concave panel of the curved splint 11 of two holders is arranged in opposite directions, curved splint 11 is separately fixed on pedestal and can along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that in clamping device, the Rhizoma Solani tuber osi tangential section mechanism side of clamping moves, the arranged outside of clamping device has the conveyer belt that the horse bell potato slices after section are carried, the downside of curved splint 11 is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt 17 and the upper face flush of the first gripper shoe are arranged, the conveying direction of conveyer belt 17 is perpendicular with the propelling movement direction of delivery device, the first cutting knife 12 constituting slicing mechanism is arranged between conveyer belt 17 and clamping device, conveyer belt 17 be provided above the horse bell potato slices on conveyer belt 17 are carried out the second cutting knife 121 of cutting, the knife face of the second cutting knife 121 is perpendicular to the zone face of conveyer belt and arranges.Owing to Rhizoma Solani tuber osi is irregular spherical, therefore in tradition slicing mechanism, the firm clamping realized Rhizoma Solani tuber osi is just sent out after a potato slice part, cause that section cannot be carried out, Rhizoma Solani tuber osi is clamped by the curved splint 11 adopting floating in the present invention, and along with the change of Rhizoma Solani tuber osi size, curved splint 11 also occurs to float to contact with Rhizoma Solani tuber osi phase tensioning accordingly, thus realizing the reliable retention to Rhizoma Solani tuber osi, it is ensured that the reliable section of Rhizoma Solani tuber osi and cutting.
The scheme being more highly preferred to is: be evenly arranged with the collet protruding from plate face on the concave panel of gripping panel, and the elastoplast that collet is nontoxic is constituted, and the outline of collet is hemispherical. Itself can there is certain deformation in equally distributed collet, the pressure that collet deforms upon should be less than curved splint 11 and carries out the suffered pressure that floats. So by the adjustment of collet, further Rhizoma Solani tuber osi can be carried out firm clamping, to adapt to its irregular surface.
Cutting for the ease of the horse bell potato slices after section, in the present invention, the top conveyer belt surface of conveyer belt is arranged below the second gripper shoe, the cutter length direction of the second cutting knife 121 becomes angle to arrange with the bandwidth direction of conveyer belt 17, and the second cutting knife 121 is arranged along the conveying direction column-shaped in a row of conveyer belt. The two ends of the second cutting knife 121 are provided with guide post 122, second cutting knife 121 constitutes slide-and-guide by the sleeve pipe that both ends are arranged with guide post 122 and coordinates, casing pipe sleeve is located on guide post 122, the lower end of guide post 122 is provided with fixing nut, fixing and be provided with damping spring between nut and sleeve pipe, the second cutting knife 121 fixes as one with driving its second cylinder piston rod moved up and down along vertical.
More specifically scheme is, delivery device includes a propelling movement cylinder 14, and propelling movement cylinder 14 extends to the piston rod end in clamping device and is provided with push pedal 13. Clamping device and promote and be provided with feed pipe 16 between cylinder, feed pipe 16 and clamping device are postponed layouts, and the piston rod of promotion cylinder is plugged in feed pipe 16, and the top tube wall of feed pipe 16 arranges blanking port, and blanking port place arranges bucket-shaped hopper 19. The convex plate face of curved splint 11 is provided with sleeve 18, pedestal is provided with the first cylinder 15, the cylinder body of the first cylinder 15 and pedestal are connected as a single entity, the propelling movement direction being axially perpendicular to delivery device of the first cylinder 15 piston rod, sleeve pipe 18 is set in the end of piston rod and is provided with compression spring between. The Rhizoma Solani tuber osi of such slice is put into from hopper 19, then being pushed in clamping device by delivery device, when on the downside of Rhizoma Solani tuber osi pushes to cutting knife, cutter mechanism proceeds by section, the potato chips cut is delivered to subsequent processing by conveyer belt 17 to carry out other and operates, so repeatedly.
For rinser, the present invention takes shown in technical scheme such as Fig. 3,4,5, rinser includes the purge tank 20 that a splendid attire Rhizoma Solani tuber osi is carried out, being provided above of purge tank 20 constitutes open-close type and is connected the lid coordinated with it, lid is provided with rabbling mechanism, rabbling mechanism includes the shaft extending in agitator, and shaft is provided with the stirring cage 22 of mouse cage shape, constitutes stirring cage 22 and encloses along the puddler outer surface that shaft is axial arranged and be provided with cleaning ball silk. In such scheme, by Rhizoma Solani tuber osi is being stirred on the stirring cage cleaned lay cleaning ball silk, when stirring and washing, Rhizoma Solani tuber osi can be carried out certain friction peeling, simplifying the peeling operation that Rhizoma Solani tuber osi is follow-up, practical operation shows, adopts this device to clean Rhizoma Solani tuber osi, the peeling rate that can make Rhizoma Solani tuber osi reaches 40%, and the power source of rabbling mechanism is motor 21.
Further scheme is, purge tank 20 internal face is that cleaning ball silk is constituted, stirring hold together with purge tank 20 internal face on the best results of cleaning ball silk is set simultaneously.
During due to potato washing, substantial amounts of silt can be produced, therefore in the present invention, web plate 23 it is provided with in purge tank 20, purge tank 20 is divided into two chambers arranged up and down by web plate 23, stirring cage 22 is arranged in purge tank 20 upper chamber, and purge tank 20 internal face constituting upper chamber is that cleaning ball silk is constituted. so after cleaning, silt drops into the chamber of bottom so that the Rhizoma Solani tuber osi after cleaning can quickly and silt or other impurity sharp separation. more specifically operation is, such as Fig. 4, shown in 5, tank bottoms and the tank body of purge tank 20 is that detachable-type sealed is connected cooperation, web plate 23 rotates in fixing purge tank 20 by two gudgeons, gudgeon extends to the end outside purge tank 20 and arranges the rotary handle 25 of rotary meshed plate 23, purge tank 20 inwall is provided with the curved support plate for supporting web plate 23, the tank skin of purge tank 20 is additionally provided with jack, the latch 231 for locking web plate 23 it is provided with in jack, latch 231 constitutes grafting with jack and coordinates, latch 231 and curved support plate be placed in gudgeon two outside, when web plate 23 locked by latch 231 web plate 23 one-tenth be in tilted layout and web plate 23 to be positioned at the height of latch 231 side less. before so cleaning, locking pin locking web plate 23, web plate 23 is made to become low-angle angle to arrange with horizontal plane, Rhizoma Solani tuber osi is poured in the upper chamber of purge tank 20, injected clear water and startup rabbling mechanism are stirred cleaning, after stirring and washing terminates, open purge tank 20 tank bottoms, silt and sewage are discharged, after silt and sewage are discharged, latch 231 is opened, operation rotary handle 25 makes web plate 23 rotate being in tilted layout in wide-angle, Rhizoma Solani tuber osi after so cleaning just can fall to discharging from the indentation, there that web plate 23 relatively low side is formed, Rhizoma Solani tuber osi after cleaning is discharged and is collected, then rotary meshed plate 23 locking with latch 231, close purge tank 20 tank bottoms, carry out the cleaning of next group Rhizoma Solani tuber osi, such repeatable operation.
More specifically operation is, when web plate 23 locked by latch 231, the plate face of web plate 23 becomes 1～3 ° of angle to arrange with horizontal plane. Purge tank 20 constitutes and is provided with charging aperture on the tank skin of upper chamber, and charging aperture place is provided with feed hopper 24, and Rhizoma Solani tuber osi to be cleaned is poured in purge tank 20 from feed hopper 24.
For, the technical scheme that the device for peeling present invention takes is as shown in Figure 6, including for containing the peeling bucket 31 treating peeled potatoes, peeling bucket 31 is in tilted layout and rotates around the deep direction of bucket and is fixed on pedestal, in the bottom of peeling bucket 31, bucket face is that cleaning ball silk is constituted, and the driving mechanism that cylinder body bottom is arranged orders about peeling bucket 31 and rotates. By the device for peeling that such scheme is constituted, Rhizoma Solani tuber osi is poured in peeling bucket 31, peeling bucket 31 is driven to rotate by driving mechanism 32, Rhizoma Solani tuber osi and the cleaning ball silk removed the peel bottom bucket 31 on bucket face carry out friction wiping, thus potato peel is removed, owing to Rhizoma Solani tuber osi has been carried out preliminary peeling in rinser, therefore by the further peeling of device for peeling, peeling rate can be made to reach more than 90%. Whole peeling process is equivalent to take a cleaning ball constantly to carry out wiping on the surface of Rhizoma Solani tuber osi, it is achieved potato decortication. In the present invention, peeling bucket 31 is in tilted layout and is very important, and if not being in tilted layout, Rhizoma Solani tuber osi synchronous rotary together after will being centrifuged, without relative motion occurs.It can be that both forward and reverse directions rotation hockets that driving mechanism 32 orders about Rhizoma Solani tuber osi rotation.
In order to improve decortication effect, the further scheme of the present invention is, is provided with peeling ball in peeling bucket 31, and the outer surface of peeling ball is that cleaning ball silk is constituted, and peeling ball rolls with the rotation of peeling bucket 31. Being provided with the raised line of projection on the internal face of peeling bucket 31 bottom, the length direction of raised line is consistent with the deep direction of bucket of peeling bucket 31, and raised line is arranged along the circumferential uniform intervals of peeling bucket 31. The setting of raised line and peeling ball, can increase decortication effect further, and experiment finds, arranges raised line and peeling ball simultaneously, peeling rate can be increased to more than 95%.
The scheme being more highly preferred to is, the bucket wall of peeling bucket 31 is sandwich, the first cavity that sandwich is constituted is connected with high-pressure water and is connected, the inwall of peeling bucket 31 offers apopore, first cavity is connected by apopore is connected with peeling 31 barrels of chamber of bucket, and apopore is uniformly distributed setting in the scope of cleaning ball silk layout on peeling bucket 31 internal face. Bucket wall being arranged to sandwich, is primarily to facilitate the cleaning of the potato peel remained in peeling bucket 31, the potato peel accumulated in cleaning ball silk can be gone out by water under high pressure, it is achieved the quick cleaning of device for peeling, quickly realizes the peeling to next batch Rhizoma Solani tuber osi.
Concrete scheme is, described base includes first and second base 33,34 arranged up and down, peeling bucket 31 is fixed on the first base 33, first and second base 33,34 is articulated and connected, the jointed shaft that composition is articulated and connected is axially located in horizontal plane and is perpendicular to the deep direction of bucket of peeling bucket 31 and is arranged vertically, and the governor motion 35 that the second base 34 is arranged regulates the first base 33 and rotates around jointed shaft. When peeling bucket 31 rotates peeling, the deep direction of bucket of peeling bucket 31 is arranged horizontal by 45 °～60 ° angles.
Need after being leached due to Rhizoma Solani tuber osi to be delivered to respectively in each slitting device and carry out cutting process, therefore, for elution device more specifically scheme it is, as shown in Figure 7,8, the end of conveying mechanism arranges the flow distribution plate 44 that Rhizoma Solani tuber osi carries out shunting conveying, the plate length direction of flow distribution plate 44 is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate 44 is perpendicular to horizontal plane and arranges, flow distribution plate 44 is arranged along conveying roller 41 roller length direction interval, and each flow distribution plate 44 is the finger-shaped layout that palm opens along the conveying direction of conveying mechanism. The each Rhizoma Solani tuber osi being so split plate 44 shunting is transported in slitting device and processes, and automatically carries out charging, improves production efficiency.
More specifically scheme is: the gap between each conveying roller 41 is 4～6mm. Water spraying mechanism is that the sparge pipe 42 that conveying mechanism is provided above is constituted, and sparge pipe 42 is arranged along the conveying direction interval of conveying mechanism, and sparge pipe 42 is connected with water source. The bottom of each conveying roller 41 is provided with the roll surface to conveying roller 41 and carries out the brush body of brush, and the length of brush body is consistent with the length of conveying roller 41. Clearance control between conveying roller 41, at 4～6mm, can make potato peel effectively to discharge between roll gap, not affect again the normal conveying of Rhizoma Solani tuber osi, owing to potato peel easily sticks mutually with conveying roller 41 roll surface, therefore, arrange brush body and brush in the present invention. In said apparatus, Rhizoma Solani tuber osi is cleaned by conveying roller 41 and carries, and the potato peel of cleaning is collected by filter screen 46, and it can be used for Feed Manufacturing.
A liquid bath being loaded with colour-keeping liquid can be adopted to constitute for immersion system, the equipment with identical function existed in prior art all can be adopted for vacuum frying device, deoiler, packing device to realize.
In a word, the equipment of production potato slices provided by the invention, Rhizoma Solani tuber osi can be carried out, remove the peel and cutting by fast and effectively, improves the efficiency of potato block processing and saves cost of labor.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention; can also making some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (2)
1. a potato slices process equipment, it is characterized in that: include the rinser that Rhizoma Solani tuber osi is carried out set gradually, the device for peeling that Rhizoma Solani tuber osi after cleaning is removed the peel, Rhizoma Solani tuber osi after peeling is carried out the elution device of drip washing, Rhizoma Solani tuber osi after peeling is carried out the slitting device of cutting, Rhizoma Solani tuber osi after cutting is carried out the immersion system of dipping colour-keeping liquid, the horse bell potato slices of dipping colour-keeping liquid are carried out the vacuum frying device of vacuum frying, and the deoiler that the potato slices after fried are carried out removing oil and the packing device packed, elution device includes conveying mechanism, conveying mechanism is be spaced the conveying roller that Rhizoma Solani tuber osi is carried that shape is arranged, conveying roller rotates and is fixed in frame, conveying roller be provided above on oriented conveying roller spraying water the Rhizoma Solani tuber osi of conveying is carried out the water spraying mechanism of drip washing, the two ends arranged outside of conveying roller has the backplate arranged higher than conveying roller, the scope that backplate is arranged along conveying roller is arranged, the material collecting tank being arranged below for collecting the potato peel cleaning separation of conveying mechanism, the inclined shape of bottom land of material collecting tank is arranged and to be positioned at the bottom land of conveying mechanism feed end side relatively low, filter screen it is provided with in material collecting tank, material collecting tank is divided into two sections along flute length direction by filter screen, filter screen projection in the horizontal plane is positioned at the outside that conveying mechanism projects in the horizontal plane, material collecting tank lowest point is provided with outlet, outlet is connected with tank by connecting tube, slitting device includes the clamping device that Rhizoma Solani tuber osi is clamped, the slicing mechanism that Rhizoma Solani tuber osi is cut into slices, and the Rhizoma Solani tuber osi after section is carried out the cutting agency of cutting, clamping device is Rhizoma Solani tuber osi is clamped the first of the corresponding layout in left and right, two holders are constituted, first, the curved splint of two holders respectively column-shaped arrangement is constituted, curved splint is arranged in vertical shape respectively and constitutes first, the concave panel of the curved splint of two holders is arranged in opposite directions, curved splint is separately fixed on pedestal and can along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that in clamping device, the Rhizoma Solani tuber osi tangential section mechanism side of clamping moves, the arranged outside of clamping device has the conveyer belt that the horse bell potato slices after section are carried, the downside of curved splint is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt and the upper face flush of the first gripper shoe are arranged, the conveying direction of conveyer belt is perpendicular with the propelling movement direction of delivery device, the first cutting knife constituting slicing mechanism is arranged between conveyer belt and clamping device, conveyer belt be provided above the horse bell potato slices on conveyer belt are carried out the second cutting knife of cutting, the knife face of the second cutting knife is perpendicular to the zone face of conveyer belt and arranges, the convex plate face of curved splint is provided with sleeve, pedestal is provided with the first cylinder, the cylinder body of the first cylinder and pedestal are connected as a single entity, the propelling movement direction being axially perpendicular to delivery device of the first cylinder piston rod, casing pipe sleeve is located at the end of piston rod and is provided with compression spring between, being evenly arranged with the collet protruding from plate face on the concave panel of gripping panel, the elastoplast that collet is nontoxic is constituted, and the outline of collet is hemispherical,The cutter length direction of the second cutting knife becomes angle to arrange with the bandwidth direction of conveyer belt, second cutting knife is arranged along the conveying direction column-shaped in a row of conveyer belt, it is provided with feed pipe between clamping device and promotion cylinder, feed pipe and clamping device are postponed layout, the piston rod promoting cylinder is plugged in feed pipe, the top tube wall of feed pipe arranges blanking port, blanking port place arranges bucket-shaped hopper, delivery device includes a propelling movement cylinder, and the piston rod end that propelling movement cylinder extends in clamping device is provided with push pedal; Rinser includes the purge tank that a splendid attire Rhizoma Solani tuber osi is carried out, being provided above of purge tank constitutes open-close type and is connected the lid coordinated with it, lid is provided with rabbling mechanism, rabbling mechanism includes the shaft extending in agitator, shaft is provided with the stirring cage of mouse cage shape, constitutes stirring cage and enclose along the puddler outer surface that shaft is axial arranged and be provided with cleaning ball silk.
2. potato slices process equipment as claimed in claim 1, it is characterized in that: purge tank internal face is that cleaning ball silk is constituted, web plate it is provided with in purge tank, purge tank is divided into two chambers arranged up and down by web plate, stirring cage is arranged in purge tank upper chamber, constituting and be provided with charging aperture on the tank skin of purge tank upper chamber, charging aperture place is provided with feed hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610013946.0A CN105661600B (en) | 2014-04-10 | 2014-04-10 | Potato slices process equipment |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410143700.6A CN103947983B (en) | 2014-04-10 | 2014-04-10 | Prepare the process equipment of potato slices |
| CN201610013946.0A CN105661600B (en) | 2014-04-10 | 2014-04-10 | Potato slices process equipment |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410143700.6A Division CN103947983B (en) | 2014-04-10 | 2014-04-10 | Prepare the process equipment of potato slices |
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| Publication Number | Publication Date |
|---|---|
| CN105661600A true CN105661600A (en) | 2016-06-15 |
| CN105661600B CN105661600B (en) | 2017-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610013946.0A Active CN105661600B (en) | 2014-04-10 | 2014-04-10 | Potato slices process equipment |
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| CN (1) | CN105661600B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3535128A (en) * | 1967-03-20 | 1970-10-20 | Miles J Willard | Potato dehydration |
| US3891782A (en) * | 1973-10-12 | 1975-06-24 | Pillsbury Co | Method of extracting potato flour from waste peel and dehydrator waste |
| CN1067788A (en) * | 1991-06-07 | 1993-01-13 | Tgtbt有限公司 | The technology and the equipment of preparation fat free snack chips |
| CN2248983Y (en) * | 1995-11-27 | 1997-03-12 | 周尚奎 | Potato shreder |
| CN2301065Y (en) * | 1995-06-08 | 1998-12-23 | 季铸 | Simple fried patato food machine |
| CN2866036Y (en) * | 2006-01-17 | 2007-02-07 | 朱长春 | Hand-turning chip machine |
-
2014
- 2014-04-10 CN CN201610013946.0A patent/CN105661600B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3535128A (en) * | 1967-03-20 | 1970-10-20 | Miles J Willard | Potato dehydration |
| US3891782A (en) * | 1973-10-12 | 1975-06-24 | Pillsbury Co | Method of extracting potato flour from waste peel and dehydrator waste |
| CN1067788A (en) * | 1991-06-07 | 1993-01-13 | Tgtbt有限公司 | The technology and the equipment of preparation fat free snack chips |
| CN2301065Y (en) * | 1995-06-08 | 1998-12-23 | 季铸 | Simple fried patato food machine |
| CN2248983Y (en) * | 1995-11-27 | 1997-03-12 | 周尚奎 | Potato shreder |
| CN2866036Y (en) * | 2006-01-17 | 2007-02-07 | 朱长春 | Hand-turning chip machine |
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| CN105661600B (en) | 2017-11-28 |
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Inventor after: Rao Lin Inventor before: Wang Hui |
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Effective date of registration: 20191025 Address after: 756200 cultural exchange center of Ningxia Jide charity Industrial Park, minning Avenue, Xiji County, Guyuan City, Ningxia Hui Autonomous Region Patentee after: Xiji County Yong Xing three powder processing Co. Ltd. Address before: 102600 Unit 317, Unit 1, Building 3, No. 2, Yueyuan Road, Daxing District, Beijing Patentee before: Beijing informed investment home intellectual property rights Operation Co., Ltd. |