CN105656360A - Novel stirring equipment based on internet of things - Google Patents

Novel stirring equipment based on internet of things Download PDF

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Publication number
CN105656360A
CN105656360A CN201610127383.8A CN201610127383A CN105656360A CN 105656360 A CN105656360 A CN 105656360A CN 201610127383 A CN201610127383 A CN 201610127383A CN 105656360 A CN105656360 A CN 105656360A
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CN
China
Prior art keywords
audion
resistance
drive motor
things
internet
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Granted
Application number
CN201610127383.8A
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Chinese (zh)
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CN105656360B (en
Inventor
马翼
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Hefei Lihong Plastic Material Co ltd
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Individual
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P5/00Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/41855Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by local area network [LAN], network structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/02Providing protection against overload without automatic interruption of supply
    • H02P29/032Preventing damage to the motor, e.g. setting individual current limits for different drive conditions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)

Abstract

The invention relates to novel stirring equipment based on the internet of things. The novel stirring equipment comprises a shell, a first-stage stirring mechanism and a second-stage stirring mechanism. The first-stage stirring mechanism and the second-stage stirring mechanism are arranged inside the shell. A central control device is arranged inside the shell. The first-stage stirring mechanism and the second-stage stirring mechanism are electrically connected with a central control device. The first-stage stirring mechanism comprises a transverse beam, a first driving motor arranged vertically downwards and a partition plate. According to the novel stirring equipment based on the internet of things, the equipment is monitored by workers in real time through a wireless communication module, primary stirring is performed on materials through the first driving motor, omnibearing secondary stirring is performed on the materials through a first extrusion roller and a second extrusion roller, and therefore it is ensured that the materials are sufficiently stirred; in addition, an H bridge is composed of a first triode, a second triode, a third triode and a fourth triode, so that rotation of the motor can be controlled, components with contacts such as a relay are replaced, and therefore the reliability of the equipment is improved.

Description

A kind of New type agitation equipment based on Internet of Things
Technical field
The present invention relates to a kind of New type agitation equipment based on Internet of Things.
Background technology
In modern industry occasion, along with the fast development of automatic technology, the stirring of raw material has stepped into the automatic stirring stage from simple manual stirring.
But, in present automatic stirring technology, mixing plant lacks monitoring capacity in real time, so to staff, the monitoring of the working condition of equipment is brought certain impact; Being additionally, since mixing plant is all adopt simple motor axially to stir at present, although can play stirring action, but mixing effect is general, it is impossible to meet present high needs; Moreover, the stirring motor of mixing plant in the course of the work, is all controlled with the electrical equipment of contact by relay etc., and these electrical equipment are due to long work, the phenomenon that contact all can stick together, often causes the damage of equipment, reduces the practicality of equipment.
Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome prior art to lack, monitor in real time ability, mixing effect be general and the deficiency of poor reliability, it is provided that a kind of New type agitation equipment based on Internet of Things.
The technical solution adopted for the present invention to solve the technical problems is: a kind of New type agitation equipment based on Internet of Things, including shell, one-level rabbling mechanism in the enclosure and secondary blender structure are set, being provided with central control unit in described shell, described one-level rabbling mechanism and secondary blender structure all electrically connect with central control unit;
Described one-level rabbling mechanism includes crossbeam, arrange straight down the first drive motor and dividing plate, described first drive motor is arranged on the lower section of crossbeam and is positioned at the top of dividing plate, and described dividing plate is provided with two through holes;
Described secondary blender structure includes the first pressing mechanism and the second pressing mechanism that are parallel to each other, described first pressing mechanism is positioned at the top of the second pressing mechanism, described first pressing mechanism includes three the first compression rollers, described first compression roller is all electrically connected with the second drive motor, described first compression roller is provided with some extruding bars, and described extruding bar is uniformly arranged along the periphery circumference of the first compression roller;
Described second pressing mechanism includes some second compression rollers, and described second compression roller is all electrically connected with the 3rd drive motor, and described second compression roller is provided with some extruding teeth;
The bottom of described shell is provided with discharging opening, and described discharging opening is provided with valve;
Described central control unit includes wireless communication module and motor control module, described motor control module includes circuit for controlling motor, described circuit for controlling motor includes the first resistance, second resistance, 3rd resistance, 4th resistance, first audion, second audion, 3rd audion, 4th audion and motor, the base stage of described first audion is connected with the first resistance, the base stage of described second audion is connected with the second resistance, the base stage of described 3rd audion is connected with the 3rd resistance, the base stage of described 4th audion is connected with the 4th resistance, the emitter stage of described first audion and all external 20V DC voltage power supply of emitter stage of the 3rd audion, the emitter stage of described second audion and the equal ground connection of emitter stage of the 4th audion, described motor is provided with two inputs, one of them input is connected with the colelctor electrode of the colelctor electrode of the first audion and the second audion respectively, another input is connected with the colelctor electrode of the 3rd audion and the colelctor electrode of the 4th audion respectively.
As preferably, utilizing the feature that electromagnetic valve control accuracy is high, improve equipment control accuracy, described valve is electromagnetic valve.
As preferably, described first drive motor, the second drive motor and the 3rd drive motor are servomotor.
As preferably, described first drive motor, the second drive motor and the 3rd drive motor all electrically connect with motor control module.
As preferably, described wireless communication module transmits wireless signal by WIFI.
As preferably, in order to improve the temperature capacity of resisting disturbance of circuit, the temperature drift coefficient of described first resistance, the second resistance, the 3rd resistance and the 4th resistance is 2.5%ppm.
As preferably, in order to improve the efficiency of stirring, described first compression roller is vertical with the second compression roller.
The invention has the beneficial effects as follows, staff's monitor in real time to equipment should be realized based on the New type agitation equipment of Internet of Things by wireless communication module; By the first drive motor, material once being stirred simultaneously, by the first compression roller and the second compression roller, material being carried out omnibearing secondary stirring subsequently, thus ensure that being sufficiently stirred for material; Moreover, H bridge is constituted by the first audion, the second audion, the 3rd audion and the 4th audion such that it is able to controlling the rotation of motor, instead of the components and parts of the contact-carryings such as relay, thus improve the reliability of equipment.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of the New type agitation equipment based on Internet of Things of the present invention;
Fig. 2 is the structural representation of the secondary blender structure of the New type agitation equipment based on Internet of Things of the present invention;
Fig. 3 is the circuit theory diagrams of the circuit for controlling motor of the New type agitation equipment based on Internet of Things of the present invention;
In figure: 1. shell, 2. crossbeam, 3. the first drive motor, 4. one-level rabbling mechanism, 5. dividing plate, 6. the first compression roller, 7. extruding bar, 8. the second drive motor, 9. the second compression roller, 10. the 3rd drive motor, 11. valves, 12. discharging openings, 13. extruding tooth, R1. the first resistance, R2. the second resistance, R3. the 3rd resistance, R4. the 4th resistance, Q1. the first audion, Q2. the second audion, Q3. the 3rd audion, Q4. the 4th audion, M. motor.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation. These accompanying drawings are the schematic diagram of simplification, and the basic structure of the present invention is only described in a schematic way, and therefore it only shows the composition relevant with the present invention.
As shown in Figure 1-Figure 3, a kind of New type agitation equipment based on Internet of Things, including shell 1, the one-level rabbling mechanism 4 being arranged in shell 1 and secondary blender structure, being provided with central control unit in described shell 1, described one-level rabbling mechanism 4 and secondary blender structure all electrically connect with central control unit;
Described one-level rabbling mechanism 4 includes crossbeam 2, arrange straight down the first drive motor 3 and dividing plate 5, described first drive motor 3 is arranged on the lower section of crossbeam 2 and is positioned at the top of dividing plate 5, and described dividing plate 5 is provided with two through holes;
Described secondary blender structure includes the first pressing mechanism and the second pressing mechanism that are parallel to each other, described first pressing mechanism is positioned at the top of the second pressing mechanism, described first pressing mechanism includes three the first compression rollers 6, described first compression roller 6 is all electrically connected with the second drive motor 8, described first compression roller 6 is provided with some extruding bars 7, and described extruding bar 7 is uniformly arranged along the periphery circumference of the first compression roller 6;
Described second pressing mechanism includes some second compression rollers 9, and described second compression roller 9 is all electrically connected with the 3rd drive motor 10, and described second compression roller 9 is provided with some extruding teeth 13;
The bottom of described shell 1 is provided with discharging opening 12, and described discharging opening 12 is provided with valve 11;
Described central control unit includes wireless communication module and motor control module, described motor control module includes circuit for controlling motor, described circuit for controlling motor includes the first resistance R1, second resistance R2, 3rd resistance R3, 4th resistance R4, first audion Q1, second audion Q2, 3rd audion Q3, 4th audion Q4 and motor M, the base stage of described first audion Q1 is connected with the first resistance R1, the base stage of described second audion Q2 is connected with the second resistance R2, the base stage of described 3rd audion Q3 is connected with the 3rd resistance R3, the base stage of described 4th audion Q4 is connected with the 4th resistance R4, the emitter stage of described first audion Q1 and all external 20V DC voltage power supply of emitter stage of the 3rd audion Q3, the emitter stage of described second audion Q2 and the equal ground connection of emitter stage of the 4th audion Q4, described motor M is provided with two inputs, one of them input is connected with the colelctor electrode of the colelctor electrode of the first audion Q1 and the second audion Q2 respectively, another input is connected with the colelctor electrode of the 3rd audion Q3 and the colelctor electrode of the 4th audion Q4 respectively.
As preferably, utilizing the feature that electromagnetic valve control accuracy is high, improve equipment control accuracy, described valve 11 is electromagnetic valve.
As preferably, described first drive motor the 3, second drive motor 8 and the 3rd drive motor 10 are servomotor.
As preferably, described first drive motor the 3, second drive motor 8 and the 3rd drive motor 10 all electrically connect with motor control module.
As preferably, described wireless communication module transmits wireless signal by WIFI.
As preferably, in order to improve the temperature capacity of resisting disturbance of circuit, described first resistance R1, the second resistance R2, the 3rd resistance R3 and the four resistance R4 temperature drift coefficient be 2.5%ppm.
As preferably, in order to improve the efficiency of stirring, described first compression roller 6 is vertical with the second compression roller 9.
Should be based on the operation principle of the New type agitation equipment of Internet of Things: pass through wireless communication module, it is possible to realize staff's monitor in real time to equipment, it is achieved thereby that on-line monitoring function. in order to ensure being sufficiently stirred for material, material is stirred by the first drive motor 3 first passed through in one-level rabbling mechanism 4, material after being agitated to subsequently drops in secondary blender structure by two through holes on dividing plate 5, wherein three the first compression rollers 6 in the first pressing mechanism, it is arranged side by side, the position of two through holes crack also and between the first adjacent compression roller 6 is corresponding, thus ensureing that material can be carried out the extruding stirring of the very first time by three the first compression rollers 6, fall subsequently into each second compression roller 9 in the second pressing mechanism and carry out extruding stirring, in order to improve the efficiency of stirring further, first compression roller 6 and the second compression roller 9 are mutually perpendicular to, it is thus possible to material is carried out omnibearing stirring.
In circuit for controlling motor, H bridge is constituted by the first audion Q1, the second audion Q2, the 3rd audion Q3 and the four audion Q4, it is thus possible to control the rotation of motor M, the components and parts without contact-carryings such as relays control, thus improve the reliability of control; By the first resistance R1, the second resistance R2, the 3rd resistance R3 and the four resistance R4, each audion is carried out voltage-limiting protection simultaneously, further increase the reliability of control.
Compared with prior art, staff's monitor in real time to equipment should be realized based on the New type agitation equipment of Internet of Things by wireless communication module; By the first drive motor 3, material once being stirred simultaneously, by the first compression roller 6 and the second compression roller 9, material being carried out omnibearing secondary stirring subsequently, thus ensure that being sufficiently stirred for material; Moreover, H bridge is constituted by the first audion Q1, the second audion Q2, the 3rd audion Q3 and the four audion Q4 such that it is able to controlling the rotation of motor M, instead of the components and parts of the contact-carryings such as relay, thus improve the reliability of equipment.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not necessarily departing from this invention technological thought, can carry out various change and amendment completely. The technical scope of this invention is not limited to the content in description, it is necessary to determine its technical scope according to right.

Claims (7)

1. the New type agitation equipment based on Internet of Things, it is characterized in that, including shell (1), the one-level rabbling mechanism (4) being arranged in shell (1) and secondary blender structure, being provided with central control unit in described shell (1), described one-level rabbling mechanism (4) and secondary blender structure all electrically connect with central control unit;
Described one-level rabbling mechanism (4) includes crossbeam (2), arrange straight down the first drive motor (3) and dividing plate (5), described first drive motor (3) is arranged on the lower section of crossbeam (2) and is positioned at the top of dividing plate (5), and described dividing plate (5) is provided with two through holes;
Described secondary blender structure includes the first pressing mechanism and the second pressing mechanism that are parallel to each other, described first pressing mechanism is positioned at the top of the second pressing mechanism, described first pressing mechanism includes three the first compression rollers (6), described first compression roller (6) is all electrically connected with the second drive motor (8), described first compression roller (6) is provided with some extruding bars (7), and described extruding bar (7) is uniformly arranged along the periphery circumference of the first compression roller (6);
Described second pressing mechanism includes some second compression rollers (9), described second compression roller (9) is all electrically connected with the 3rd drive motor (10), and described second compression roller (9) is provided with some extruding teeth (13);
The bottom of described shell (1) is provided with discharging opening (12), and described discharging opening (12) is provided with valve (11);
Described central control unit includes wireless communication module and motor control module, described motor control module includes circuit for controlling motor, described circuit for controlling motor includes the first resistance (R1), second resistance (R2), 3rd resistance (R3), 4th resistance (R4), first audion (Q1), second audion (Q2), 3rd audion (Q3), 4th audion (Q4) and motor (M), the base stage of described first audion (Q1) is connected with the first resistance (R1), the base stage of described second audion (Q2) is connected with the second resistance (R2), the base stage of described 3rd audion (Q3) is connected with the 3rd resistance (R3), the base stage of described 4th audion (Q4) is connected with the 4th resistance (R4), the emitter stage of described first audion (Q1) and all external 20V DC voltage power supply of emitter stage of the 3rd audion (Q3), the emitter stage of described second audion (Q2) and the equal ground connection of emitter stage of the 4th audion (Q4), described motor (M) is provided with two inputs, one of them input is connected with the colelctor electrode of the colelctor electrode of the first audion (Q1) and the second audion (Q2) respectively, another input is connected with the colelctor electrode of the 3rd audion (Q3) and the colelctor electrode of the 4th audion (Q4) respectively.
2. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterised in that described valve (11) is electromagnetic valve.
3. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterised in that described first drive motor (3), the second drive motor (8) and the 3rd drive motor (10) are servomotor.
4. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterized in that, described first drive motor (3), the second drive motor (8) and the 3rd drive motor (10) all electrically connect with motor control module.
5. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterised in that described wireless communication module transmits wireless signal by WIFI.
6. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterized in that, the temperature drift coefficient of described first resistance (R1), the second resistance (R2), the 3rd resistance (R3) and the 4th resistance (R4) is 2.5%ppm.
7. the New type agitation equipment based on Internet of Things as claimed in claim 1, it is characterised in that described first compression roller (6) is vertical with the second compression roller (9).
CN201610127383.8A 2016-03-04 2016-03-04 A kind of New type agitation equipment based on Internet of Things Active CN105656360B (en)

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CN105656360B CN105656360B (en) 2018-08-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017147903A1 (en) * 2016-03-04 2017-09-08 马翼 Mixing apparatus based on the internet of things

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100018782A1 (en) * 2005-03-03 2010-01-28 Henning Ingemann Hansen Arrangement for conveying controlled portions of a product material to a weighing system
CN103391037A (en) * 2013-08-13 2013-11-13 山东大学 Chaotic stirring control system based on ARM (advanced RISC machine) single chip chaotic mapping control
CN204013319U (en) * 2014-03-21 2014-12-10 深圳市和源科技发展有限公司 Thing connection Intelligent blender electricity-saving protection controller
CN204710435U (en) * 2015-06-09 2015-10-21 马鞍山市顺达环保设备有限公司 A kind of industrial material stirring reducing mechanism
CN204891866U (en) * 2015-07-21 2015-12-23 徐月苗 Hierarchical chemical industry raw material mixing reation kettle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100018782A1 (en) * 2005-03-03 2010-01-28 Henning Ingemann Hansen Arrangement for conveying controlled portions of a product material to a weighing system
CN103391037A (en) * 2013-08-13 2013-11-13 山东大学 Chaotic stirring control system based on ARM (advanced RISC machine) single chip chaotic mapping control
CN204013319U (en) * 2014-03-21 2014-12-10 深圳市和源科技发展有限公司 Thing connection Intelligent blender electricity-saving protection controller
CN204710435U (en) * 2015-06-09 2015-10-21 马鞍山市顺达环保设备有限公司 A kind of industrial material stirring reducing mechanism
CN204891866U (en) * 2015-07-21 2015-12-23 徐月苗 Hierarchical chemical industry raw material mixing reation kettle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017147903A1 (en) * 2016-03-04 2017-09-08 马翼 Mixing apparatus based on the internet of things

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Effective date of registration: 20180629

Address after: 231121 Wei five road, industrial park, Xia Tang Town, Changfeng County, Hefei, Anhui

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