The application is that name is called: a kind of electric power cable and making method thereof, the applying date are: on 08 27th, 2014, application number be: point case application of the patent of invention of 201510049835.0; Application number is: the patent of invention of 201510049835.0 is that name is called: a kind of novel texture cable and making method thereof, the applying date are: on 08 27th, 2014, application number be: point case application of the patent of invention of 201410427639.8.
Summary of the invention
In order to solve the problem, it is an object of the invention to disclose a kind of electric power cable and making method thereof, they realize by the following technical solutions.
A kind of electric power cable, it includes restrictive coating 1, many conductive units 12, it is characterized in that any two conductive units are all separated by parting bead 11, on arbitrary cross section of cable, the shape that all parting beads are formed by connecting is A font or H font or K font or M font or N font or V-shaped or W font or X font or Y font, and arbitrary parting bead is all line segment shape, parting bead is formed together with restrictive coating being, the material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon or by weight, the material of described restrictive coating is made up of following raw material: polyethylene: 50��70 parts, ethylene vinyl acetate copolymer: 6��10 parts, magnesium hydroxide: 10��16 parts, model is the coupling agent of TMC-38S: 1��3 part, antioxidant 1010: 1��3 part, titanium dioxide or carbon black: 2.5��5.5 parts, paraffin: 3��5 parts, dibutyl phthalate: 5��10 parts, polyvinyl alcohol: 5��10 parts, tributyl phosphate: 3��5 parts, silicone oil: 3��5 parts.
A kind of electric power cable described above, it is characterised in that described conductive unit is the conductor bundle closed of many conductor skein silks or is made up of stranded conductor bundle 121, the insulation layer 122 that is coated on outside stranded conductor bundle.
A kind of electric power cable described above, it is characterised in that when the shape that described parting bead is formed by connecting is M font or N font or V-shaped or W font or during X font, the two ends of every root parting bead are all connected on restrictive coating.
A kind of electric power cable described above, it is characterized in that when the shape that described parting bead is formed by connecting is H font or K font or M font or N font or V-shaped or W font or X font or during Y font, on arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is two arch, a sector; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is two arch, a sector;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is V-shaped, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is two sectors, two arch; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is two sectors, two arch;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is N font, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is three sectors, an arch; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is three sectors, an arch;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is K font, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is three sectors, two arch; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is three sectors, two arch;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is W font or M font, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
In the present invention, the shape that parting bead is formed by connecting is special alphabetical shape, very it is convenient to produce, and the shape of conductive unit is no longer single sector, therefore the area of parting bead is less, therefore, the space of cable can be made to be utilised more efficiently, during namely same cross-sectional area, it is possible to carry the higher magnitude of current.
In the present invention, except the shape being formed by connecting except parting bead is A font, in other enforcement mode, restrictive coating can be made identification sign, such as groove, convex bar, print word etc., all strippings can be reached not and open cable, and reach the object identifying and taking out conductive unit, therefore, it is easier to construction.
Therefore, power cable of the present invention has following main useful effect: structure simply, easily make, be easy to safeguard with deposited work, current capacity higher.
Embodiment
Embodiment 1
Asking for an interview Fig. 1 and Fig. 2, a kind of electric power cable, it includes restrictive coating 1,3 conductive units 12; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is V-shaped, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, there are two arch, a sector in the cross section of conductive unit.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is two arch, a sector; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is two arch, a sector;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is V-shaped, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
Embodiment 2
Ask for an interview Fig. 3, and with reference to figure 1 and Fig. 2, a kind of electric power cable, substantially with embodiment 1, difference is: described conductive unit is the conductor bundle closed of many conductor skein silks or is made up of stranded conductor bundle 121, the insulation layer 122 that is coated on outside stranded conductor bundle.
Embodiment 3
Asking for an interview Fig. 4 and Fig. 5, a kind of electric power cable, it includes restrictive coating 1,3 conductive units 12; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is Y font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, the cross section of conductive unit is three sectors.
Embodiment 4
Ask for an interview Fig. 6, and with reference to figure 4 and Fig. 5, a kind of electric power cable, substantially with embodiment 3, difference is: described conductive unit is the conductor bundle closed of many conductor skein silks or is made up of stranded conductor bundle 121, the insulation layer 122 that is coated on outside stranded conductor bundle.
Embodiment 5
Asking for an interview Fig. 7 and Fig. 8, a kind of electric power cable, it includes restrictive coating 1,4 conductive units 12; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is H font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, the cross section of conductive unit there are two be two arch, two similar right-angled trapezium, but directly trapezoidal hypotenuse is circular shape, and circular arc is near restrictive coating.
Embodiment 6
Ask for an interview Fig. 9, and with reference to figure 7 and Fig. 8, a kind of electric power cable, substantially with embodiment 5, difference is: described conductive unit is the conductor bundle closed of many conductor skein silks or is made up of stranded conductor bundle 121, the insulation layer 122 that is coated on outside stranded conductor bundle.
Embodiment 7
Asking for an interview Figure 10, a kind of electric power cable, it includes restrictive coating 1,4 conductive units; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is A font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon.
Embodiment 8
Asking for an interview Figure 11, a kind of electric power cable, it includes restrictive coating 1,4 conductive units; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is N font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, there are two arch, two sectors in the cross section of conductive unit.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is two sectors, two arch; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is two sectors, two arch;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is N font, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
Embodiment 9
Asking for an interview Figure 12, a kind of electric power cable, it includes restrictive coating 1,4 conductive units; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is X font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, the cross section of conductive unit is four sectors.
Embodiment 10
Asking for an interview Figure 13, a kind of electric power cable, it includes restrictive coating 1,4 conductive units; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is K font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, there are an arch, three sectors in the cross section of conductive unit.
Embodiment 11
Asking for an interview Figure 14, a kind of electric power cable, it includes restrictive coating 1,3 conductive units; It is characterized in that any two conductive units are all separated by parting bead 11; On arbitrary cross section of cable, the shape that all parting beads are formed by connecting is M font or W font, and arbitrary parting bead is all line segment shape; Parting bead is formed together with restrictive coating being; The material of restrictive coating is Low Density Polyethylene or medium-density polyethylene or high density polyethylene(HDPE) or flame-proof polyethylene or low smoke and zero halogen polyethylene or polyvinyl chloride or tetrafluoroethylene or nylon; Wherein, there are two arch, three sectors in the cross section of conductive unit.
The making method of a kind of electric power cable, it is characterised in that comprise the step that next coming in order carry out and gather:
The first step: the step making conductive unit: getting many conductor skein silks and close formation conductive unit, the cross section of conductive unit is three sectors, an arch; Or getting many conductor skein silks to close and become stranded conductor bundle, form conductive unit at the outer extrusion molding coated insulation layer of stranded conductor bundle, the cross section of conductive unit is three sectors, an arch;
2nd step: the step being extruded into cable: sheath material is inserted electric wire extruding machine and makes it reach and extrude requirement, by the conductive unit of gained in the first step through in the mould of extrusion head, unlatching extruding machine makes sheath material enter and forms parting bead and restrictive coating in mould, traction conductive unit, sheath material is towed in cooling trough and outside being coated on conductive unit, forms power cable; Wherein, on arbitrary cross section of described cable, the shape that all parting beads are formed by connecting is K font, and arbitrary parting bead is all line segment shape; The two ends of every root parting bead are all connected on restrictive coating; On arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
A kind of electric power cable described in above-mentioned embodiment, it is characterised in that when the shape that described parting bead is formed by connecting is M font or N font or V-shaped or W font or during X font, the two ends of every root parting bead are all connected on restrictive coating.
A kind of electric power cable described in above-mentioned embodiment, it is characterized in that when the shape that described parting bead is formed by connecting is H font or K font or M font or N font or V-shaped or W font or X font or during Y font, on arbitrary cross section of cable, the outer edge of every root conductive unit all has a circular shape, and the outer edge of the circular arc of all conductive units centered by the center of circle of restrictive coating circumferentially.
A kind of electric power cable described in above-mentioned embodiment, it is characterized in that by weight, described restrictive coating can also be made up of following raw material: polyethylene: 50��70 parts, ethylene vinyl acetate copolymer: 6��10 parts, magnesium hydroxide: 10��16 parts, model be the coupling agent of TMC-38S: 1��3 part, antioxidant 1010: 1��3 part, titanium dioxide or carbon black: 2.5��5.5 parts, paraffin: 3��5 parts, dibutyl phthalate: 5��10 parts, polyvinyl alcohol: 5��10 parts, tributyl phosphate: 3��5 parts, silicone oil: 3��5 parts.
Optimum formula rate is: by weight, described restrictive coating is made up of following raw material: polyethylene: 60 parts, ethylene vinyl acetate copolymer: 8 parts, magnesium hydroxide: 13 parts, model be the coupling agent of TMC-38S: 2 parts, antioxidant 1010: 2 parts, titanium dioxide or carbon black: 4 parts, paraffin: 4 parts, dibutyl phthalate: 7 parts, polyvinyl alcohol: 7 parts, tributyl phosphate: 4 parts, silicone oil: 4 parts.
Through test, the oxygen index of the sheath material of above-mentioned big numerical range reaches and has exceeded 34, the process velocity of cable that �� 45 sheath extruding machine, �� 60 sheath extruding machine, �� 90 sheath extruding machine, �� 125 sheath extruding machine, �� 150 sheath extruding machine processing diameter is 35mm reaches 40m/min, 50m/min, 80m/min, 120m/min, 150m/min respectively, and the restrictive coating smooth surface extruded, without pore, impulse-free robustness; The tensile strength minimum value of restrictive coating reaches 18MPa, elongation at break minimum value be 380%, 100 DEG C of maximum collapse values of 96 hours is 3.5%, therefore, reaches more satisfactory effect.
In the present invention, the shape that parting bead is formed by connecting is special alphabetical shape, very it is convenient to produce, and the shape of conductive unit is no longer single sector, therefore the area of parting bead is less, therefore, the space of cable can be made to be utilised more efficiently, during namely same cross-sectional area, it is possible to carry the higher magnitude of current.
In the present invention, the shape that parting bead is formed by connecting is special letter shapes, belong to an invention design, and except the shape being formed by connecting except parting bead is A font, in other enforcement mode, restrictive coating can be made identification sign, such as groove, convex bar, print word etc., all strippings can be reached not and open cable, and reach the object identifying and taking out conductive unit, therefore, it is easier to construction.
Therefore, power cable of the present invention has following main useful effect: structure simply, easily make, be easy to safeguard with deposited work, current capacity higher.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be implemented to use by other various forms, and they drop in protection scope of the present invention equally.