CN105649834A - Pneumatic flapping and air exhausting spraying self-cleaning type air filter - Google Patents
Pneumatic flapping and air exhausting spraying self-cleaning type air filter Download PDFInfo
- Publication number
- CN105649834A CN105649834A CN201610116675.1A CN201610116675A CN105649834A CN 105649834 A CN105649834 A CN 105649834A CN 201610116675 A CN201610116675 A CN 201610116675A CN 105649834 A CN105649834 A CN 105649834A
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- Prior art keywords
- self
- filter
- air
- filter element
- pneumatic
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/02—Air cleaners
- F02M35/08—Air cleaners with means for removing dust, particles or liquids from cleaners; with means for indicating clogging; with by-pass means; Regeneration of cleaners
- F02M35/086—Dust removal by flushing, blasting, pulsating or aspirating flow, washing or the like; Mechanical dust removal, e.g. by using scrapers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filtering Materials (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention discloses a pneumatic flapping and air exhausting spraying self-cleaning type air filter applicable to an automobile engine. The pneumatic flapping and air exhausting spraying self-cleaning type air filter comprises a filter element, a control device and a spraying and flapping dedusting device, wherein the spraying and flapping dedusting device is arranged on the filter element in a matched mode and connected between a pre-filter/an upper-level filtering unit and an engine body/a lower-level filtering unit of the automobile engine; and the control device is connected to the spraying and flapping dedusting device and used for controlling the spraying and flapping dedusting device. According to the scheme, the defects that the dedusting difficulty is large, time and labor are wasted, and the maintenance cost is high in the prior art can be overcome, and the beneficial effects that dust is convenient to remove, time and labor are saved and the maintenance cost is low are achieved.
Description
Technical field
The invention belongs to automobile technical field, be specifically related to a kind of pneumatic beating and self-cleaning air filter is blown in scattered gas blowout, particularly relate to a kind of pneumatic beating and self-cleaning air filter is blown in scattered gas blowout.
Background technology
The air filter major part of current automobile engine adopts papery cleaner, and the maintenance dust collection method of paper filter core is a lot, for instance the 45 degree of angle dedustings in papery cleaner of hand-held gases at high pressure. The filter element of papery cleaner must be lifted down by this method from car, and the dust granule etc. embedding filter medium depths can not be cleared up away, causes filter element due to the embedding extremely initial failure of dust unavoidably, and then engine consumption is increased. Thus so that during the working expenditure of electromotor, effort, and the replacement cycle of filter element shortens, it is necessary to the filter element frequently more renewed.
Prior art exists dedusting difficulty is big, wastes time and energy and the defect such as maintenance cost is high.
Summary of the invention
It is an object of the invention to, for drawbacks described above, it is provided that self-cleaning air filter is blown in a kind of pneumatic beating and scattered gas blowout, blow, to utilize compression air in vehicle-mounted gas bomb to dissipate gas blowout, the double-mode removing dust adding beating vibration filter element.
The present invention provides a kind of pneumatic beating and scattered gas blowout to blow self-cleaning air filter, suitable in automobile engine, this pneumatic beating and scattered gas blowout are blown self-cleaning air filter and are included: dust arrester is patted in filter element, control device and winding-up, wherein, dust arrester is patted in described winding-up, adaptation is arranged at described filter element, is connected between the prefilter/upper level filtering unit of automobile engine and electromotor/next stage filtering unit; Described control device, is connected to described winding-up and pats dust arrester, is used for controlling described winding-up and pats dust arrester.
Preferably, dust arrester is patted in described winding-up, including: supply branch road, air inlet electromagnetic valve, gas transmission branch road and filter body, wherein, described supply branch road, it is connected with gas transmission branch road by described air inlet electromagnetic valve; Described gas transmission branch road, is connected to inside described filter element; Described control device, is connected to described air inlet electromagnetic valve; Described filter body, installs with described filter element adaptation.
Preferably, described supply branch road, including the air pump and the gas bomb that are sequentially connected to described air inlet electromagnetic valve.
Preferably, described supply branch road, also include being connected to the air relief valve between described air pump and described gas bomb and Pressure gauge.
Preferably, described air delivery device, including being connected to the air inlet pipe within described filter element, annular cylinder liner, escape pipe, air valve and gas blow head from described air inlet electromagnetic valve successively.
Preferably, described air delivery device, also include: annular cylinder liner plug, valve annular piston and the return spring being connected with described annular cylinder liner adaptation, the clamp nut being connected with described air inlet pipe and described annular cylinder liner plug adaptation, and with described annular cylinder liner adaptation arrange beating support.
Preferably, described beating support, including: three-legged support or ring support.
Preferably, dust arrester is patted in described winding-up, also includes: adaptation is arranged at the cleaner enclosing cover that described filter body is peripheral, and/or, adaptation is arranged at the filter element enclosing cover that described filter element is peripheral.
Preferably, dust arrester is patted in described winding-up, also includes: adaptation is arranged at the dust-exhausting bag of described cleaner cover bottom portion.
Preferably, described control device, including being sequentially connected to the accumulator of described air inlet electromagnetic valve, command switch and air inlet electromagnetic valve relay indicating light.
Thus, the solution of the present invention solution utilizes compresses the problem that the double-mode removing dust adding beating vibration filter element is blown in the scattered gas blowout of air in vehicle-mounted gas bomb, thus, overcome that dedusting difficulty in prior art is big, waste time and energy and defect that maintenance cost is high, it is achieved the beneficial effect that dedusting is convenient, time saving and energy saving and maintenance cost is low.
Other features and advantages of the present invention will be set forth in the following description, and, partly become apparent from description, or understand by implementing the present invention.
Below by drawings and Examples, technical scheme is described in further detail.
Accompanying drawing explanation
Fig. 1 be the pneumatic beating of the present invention and scattered gas blowout blow self-cleaning air filter normal air inlet time structural representation;
Fig. 2 be the pneumatic beating of the present invention and scattered gas blowout blow self-cleaning air filter back flushing filter core time structural representation;
Fig. 3 a and Fig. 3 b is the pneumatic beating of the present invention and the structural representation of pneumatic beating modular system in self-cleaning air filter is blown in scattered gas blowout; Wherein, Fig. 3 a is air valve open mode, and Fig. 3 b is air valve closed mode;
Fig. 4 a and Fig. 4 b is the pneumatic beating of the present invention and the structural representation of beater support in self-cleaning air filter is blown in scattered gas blowout; Wherein, Fig. 4 a is three-legged support structure, and Fig. 4 b is ring support structure.
In conjunction with accompanying drawing, in the embodiment of the present invention, accompanying drawing labelling is as follows:
1-air pump; 2-gas bomb; 3-air inlet electromagnetic valve; 4-air valve; 5-escape pipe; 6-annular cylinder liner; 7-air inlet pipe; 8-clamp nut; 9-annular cylinder liner plug; 10-beater support; 11-return spring; 12-gas blow head; 13-filter element; 14-filter element enclosing cover; 15-dust-exhausting bag; 16-cleaner enclosing cover; 17-air relief valve; 18-Pressure gauge; 19-accumulator; 20-command switch; 21-air inlet electromagnetic valve relay indicating light; 22-valve annular piston; 23-filter body; 24-three-legged support; 25-ring support.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with the specific embodiment of the invention and corresponding accompanying drawing, technical solution of the present invention is clearly and completely described. Obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiments. Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
According to embodiments of the invention, it is provided that self-cleaning air filter is blown in a kind of pneumatic beating and scattered gas blowout.
Self-cleaning air filter is blown in pneumatic beating and the scattered gas blowout of the present embodiment, including controlling device and winding-up beating dust arrester. Self-cleaning air filter structure chart is blown in pneumatic beating and scattered gas blowout when being illustrated in figure 1 normal air inlet, outside air enters paper filter core from prefilter or upper level filtering unit after primary filter, its small particles and dust are attached to cartridge surface, the air of cleaning enters cleaner, afterwards along with air-flow enters electromotor or next stage filtering unit enters electromotor. This is the route schematic diagram that air filtering crossed by papery cleaner.
Wherein, dust arrester is patted in winding-up, including air pump 1, gas bomb 2, air inlet electromagnetic valve 3, air valve 4, escape pipe 5, annular cylinder liner 6, air inlet pipe 7, clamp nut 8, annular cylinder liner plug 9, beater support 10, return spring 11, gas blow head 12, air relief valve 17, Pressure gauge 18 and valve annular piston 22. Beater support is fixed in filter body 23, and cleaner enclosing cover 16 is fixed on beater support by clamp nut, and filter element enclosing cover 14 need to ensure to contact with filter body 23 to fully seal. Valve annular piston 22 and air valve 4 are integrated part, and in normal air inlet, this integral piece is in open mode under the effect of return spring 11.
When pneumatic beating and scattered gas blowout blow self-cleaning air filter receive blowback air instruction time, air pump 1 produces compression air and reduces to winding-up air pressure needed for system after air relief valve 17. After after gas bomb 2, owing to air inlet pipe 7 caliber changes, at this moment air flow rate is very big, air inlet electromagnetic valve is opened, compression air enters gas blow head 12 through escape pipe 5, current limiting pressure-limiting effect because of gas blow head 12, gas pressure quickly passes back to air inlet pipe 7 from escape pipe 5, when the circular aperture having arrived air inlet pipe 7 end enters into annular cylinder liner, promote valve annular piston 22 and air valve 4 to left movement, return spring 11 is in compressive state, blocks until the filter element 13 of filter body 23 is exported by air valve 4. Gas blow head 12 surface is the aperture of conical ring arrangement, and air-flow, through the scattered gas effect of gas blow head, is uniformly diffused into filter element 13 compressed-air actuated air-flow internal. Now produce pneumatic beating when both of which cleaning filter element: Fig. 2 show back flushing filter core and self-cleaning air filter structure chart is blown in scattered gas blowout.
The first pattern: dissipate gas flow pattern, owing to filter element 13 outlet has the sealing of air valve 4, the chamber pressure making whole " dirty " filter element (filter element such as attaching particles and dust) raises, air-flow can only blow to the cartridge surface of surface attachment granule and dust from inside to outside, reaches the purpose of cleaning filter element;
The second pattern: pneumatic beating pattern, air valve 4 seals outlet, filter element 13 chamber pressure is made to raise, when air pressure be increased to produce the thrust of air valve 4 more than the closing forces of air valve 4 time air valve 4 open, air valve 4 is opened rear filter element 13 chamber pressure and is reduced, with and air valve 4 close, such reciprocation cycle until compression air cleaner filter element after, chamber pressure is reduced to till can not opening air valve. The vibration of patting of air valve 4 is the second pattern cleaning filter element, it is possible to reach the effect of high-efficiency cleaning filter element. It is illustrated in figure 3 pneumatic beating modular system schematic diagram. Granule and the dust of cartridge surface attachment leave cleaner through the dust-exhausting bag of dust-exhausting bag 15, prefilter or upper level filtering unit.
In one example, filter element can select traditional paper filter core or polyester fiber filter element.
In one example, gas receiver provides the compression air of big flow for cleaning filter element, and for this, gas outlet tube all adopts heavy caliber trachea and joint.
In one example, beater support can adopt rear portion trishores mode (such as three-legged support 24) and middle part annular brace mode (such as ring support 25) two kinds, is illustrated in figure 4 two different form of beater support figure.
The control device of the present invention is made up of command switch 20, air inlet electromagnetic valve relay indicating light 21 and accumulator 19, and push button electromagnetic switch selected by switch, and closedown is opened for a long time can to prevent driver from forgetting, increases power consumption to car load accumulator and source of the gas; Additionally, push-button switch can continuous control opening and closing gas circuit, formed pulsed air pressure be conducive to cleaning filter element, also make simultaneously air valve produce pat vibration effect. Air inlet electromagnetic valve relay indicating light lights when air inlet electromagnetic valve works.
The gain effect of the present invention is: technical scheme, the filter element cleaning action of both of which can be realized, remove particulate matter and dust, improve engine aspirating system, the regular maintenance of electromotor and the periodic maintenance of cleaner are played a very good protection, eliminating artificial cleaning and change the tedious work of filter element, operator just can operate in driver's cabin, simply efficiently; Also electromotor has been reached fuel-efficient, the purpose of fuel-economizing, reduce the maintenance cost of vehicle, add benefit. The program relatively simple for structure, it is possible to repacking uses on existing dry type cleaner, debug use, keep in repair more convenient.
Through substantial amounts of verification experimental verification, adopt the technical scheme of the present embodiment, it is possible to save manual maintenance and take and filter element expense.
To sum up, skilled addressee readily understands that, under the premise do not conflicted, above-mentioned each advantageous manner can freely combine, superposition.
The foregoing is only embodiments of the invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations. All within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within scope of the presently claimed invention.
Claims (10)
1. self-cleaning air filter is blown in a pneumatic beating and scattered gas blowout, it is characterised in that suitable in automobile engine, and this pneumatic beating and scattered gas blowout are blown self-cleaning air filter and included: dust arrester is patted in filter element, control device and winding-up, wherein,
Dust arrester is patted in described winding-up, and adaptation is arranged at described filter element, is connected between the prefilter/upper level filtering unit of automobile engine and electromotor/next stage filtering unit;
Described control device, is connected to described winding-up and pats dust arrester, is used for controlling described winding-up and pats dust arrester.
2. self-cleaning air filter is blown in pneumatic beating according to claim 1 and scattered gas blowout, it is characterised in that dust arrester is patted in described winding-up, including: supply branch road, air inlet electromagnetic valve, gas transmission branch road and filter body, wherein,
Described supply branch road, is connected with gas transmission branch road by described air inlet electromagnetic valve; Described gas transmission branch road, is connected to inside described filter element;
Described control device, is connected to described air inlet electromagnetic valve;
Described filter body, installs with described filter element adaptation.
3. self-cleaning air filter is blown in pneumatic beating according to claim 2 and scattered gas blowout, it is characterised in that described supply branch road, including the air pump and the gas bomb that are sequentially connected to described air inlet electromagnetic valve.
4. self-cleaning air filter is blown in pneumatic beating according to claim 3 and scattered gas blowout, it is characterised in that described supply branch road, also includes being connected to the air relief valve between described air pump and described gas bomb and Pressure gauge.
5. blow self-cleaning air filter according to the pneumatic beating one of claim 2-4 Suo Shu and scattered gas blowout, it is characterized in that, described air delivery device, including being connected to the air inlet pipe within described filter element, annular cylinder liner, escape pipe, air valve and gas blow head from described air inlet electromagnetic valve successively.
6. self-cleaning air filter is blown in pneumatic beating according to claim 5 and scattered gas blowout, it is characterized in that, described air delivery device, also include: annular cylinder liner plug, valve annular piston and the return spring being connected with described annular cylinder liner adaptation, the clamp nut being connected with described air inlet pipe and described annular cylinder liner plug adaptation, and with described annular cylinder liner adaptation arrange beating support.
7. self-cleaning air filter is blown in pneumatic beating according to claim 6 and scattered gas blowout, it is characterised in that described beating support, including: three-legged support or ring support.
8. blow self-cleaning air filter according to the pneumatic beating one of claim 2-7 Suo Shu and scattered gas blowout, it is characterized in that, dust arrester is patted in described winding-up, also include: adaptation is arranged at the cleaner enclosing cover that described filter body is peripheral, and/or, adaptation is arranged at the filter element enclosing cover that described filter element is peripheral.
9. self-cleaning air filter is blown in pneumatic beating according to claim 8 and scattered gas blowout, it is characterised in that dust arrester is patted in described winding-up, also includes: adaptation is arranged at the dust-exhausting bag of described cleaner cover bottom portion.
10. blow self-cleaning air filter according to the pneumatic beating one of claim 2-9 Suo Shu and scattered gas blowout, it is characterised in that described control device, including being sequentially connected to the accumulator of described air inlet electromagnetic valve, command switch and air inlet electromagnetic valve relay indicating light.
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CN201610116675.1A CN105649834A (en) | 2016-03-02 | 2016-03-02 | Pneumatic flapping and air exhausting spraying self-cleaning type air filter |
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CN201610116675.1A CN105649834A (en) | 2016-03-02 | 2016-03-02 | Pneumatic flapping and air exhausting spraying self-cleaning type air filter |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106704055A (en) * | 2016-12-30 | 2017-05-24 | 天津恩卓尼尔科技有限公司 | Pneumatic dust removal device |
CN110523150A (en) * | 2019-08-27 | 2019-12-03 | 商丘寅越网络科技有限公司 | A kind of energy-saving easily cleaning filter core |
CN110594056A (en) * | 2019-10-31 | 2019-12-20 | 重庆长安汽车股份有限公司 | Empty filter core of car is from cleaning structure |
CN110821724A (en) * | 2019-10-30 | 2020-02-21 | 一汽解放汽车有限公司 | Self-cleaning air filter assembly and cleaning control method thereof |
CN111450610A (en) * | 2020-03-30 | 2020-07-28 | 中国船舶重工集团公司第七O三研究所无锡分部 | Self-control oil filtering and quick-washing device |
CN111980835A (en) * | 2020-09-02 | 2020-11-24 | 赵绍兴 | Air filter blowback spray head, system and cleaning method |
CN112228256A (en) * | 2020-10-15 | 2021-01-15 | 赵绍兴 | Backpack air filter and working method |
CN112228257A (en) * | 2020-10-15 | 2021-01-15 | 赵绍兴 | Reverse blowing type air filter for engineering machinery and engineering machinery equipment |
CN112253346A (en) * | 2020-10-26 | 2021-01-22 | 湖南行必达网联科技有限公司 | Automatic control method, device and system for air filter for vehicle and vehicle |
CN112604417A (en) * | 2020-11-12 | 2021-04-06 | 无锡华南钢结构环保有限公司 | Back-blowing dust exhaust channel for gas turbine air inlet system |
CN112746918A (en) * | 2021-01-28 | 2021-05-04 | 杨阳 | Self-cleaning device of air flow type automobile air filter and processing method thereof |
CN113757006A (en) * | 2021-09-14 | 2021-12-07 | 中国北方车辆研究所 | Compact pulse blowback long-life air cleaner |
CN114215666A (en) * | 2021-10-21 | 2022-03-22 | 广东皓耘科技有限公司 | Self-cleaning control method and device and agricultural machine |
CN114687895A (en) * | 2020-12-25 | 2022-07-01 | 长城汽车股份有限公司 | Filter element automatic maintenance device, air filter and automobile |
CN114832575A (en) * | 2021-06-07 | 2022-08-02 | 长城汽车股份有限公司 | Air filtering system, control method and vehicle |
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CN204532621U (en) * | 2015-02-02 | 2015-08-05 | 合肥亿利汽车零部件有限公司 | A kind of air-strainer of easy to clean |
CN205400943U (en) * | 2016-03-02 | 2016-07-27 | 赵永胜 | Pneumatics is patted and is loose gas blowout and blows self -cleaning formula air cleaner |
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CN1749550A (en) * | 2005-10-21 | 2006-03-22 | 李宝军 | Internal combustion engine air filter system capable of self cleaning for uninterrupted filter work |
CN203556240U (en) * | 2013-10-21 | 2014-04-23 | 嘉兴市百斯特过滤器材有限公司 | Pulse back-blowing device |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106704055A (en) * | 2016-12-30 | 2017-05-24 | 天津恩卓尼尔科技有限公司 | Pneumatic dust removal device |
CN110523150A (en) * | 2019-08-27 | 2019-12-03 | 商丘寅越网络科技有限公司 | A kind of energy-saving easily cleaning filter core |
CN110821724A (en) * | 2019-10-30 | 2020-02-21 | 一汽解放汽车有限公司 | Self-cleaning air filter assembly and cleaning control method thereof |
CN110594056A (en) * | 2019-10-31 | 2019-12-20 | 重庆长安汽车股份有限公司 | Empty filter core of car is from cleaning structure |
CN110594056B (en) * | 2019-10-31 | 2021-07-06 | 重庆长安汽车股份有限公司 | Empty filter core of car is from cleaning structure |
CN111450610A (en) * | 2020-03-30 | 2020-07-28 | 中国船舶重工集团公司第七O三研究所无锡分部 | Self-control oil filtering and quick-washing device |
CN111980835B (en) * | 2020-09-02 | 2022-09-06 | 赵绍兴 | Air filter blowback spray head, system and cleaning method |
CN111980835A (en) * | 2020-09-02 | 2020-11-24 | 赵绍兴 | Air filter blowback spray head, system and cleaning method |
CN112228256A (en) * | 2020-10-15 | 2021-01-15 | 赵绍兴 | Backpack air filter and working method |
CN112228257A (en) * | 2020-10-15 | 2021-01-15 | 赵绍兴 | Reverse blowing type air filter for engineering machinery and engineering machinery equipment |
CN112228257B (en) * | 2020-10-15 | 2022-04-19 | 赵绍兴 | Reverse blowing type air filter for engineering machinery and engineering machinery equipment |
CN112253346A (en) * | 2020-10-26 | 2021-01-22 | 湖南行必达网联科技有限公司 | Automatic control method, device and system for air filter for vehicle and vehicle |
CN112604417A (en) * | 2020-11-12 | 2021-04-06 | 无锡华南钢结构环保有限公司 | Back-blowing dust exhaust channel for gas turbine air inlet system |
CN114687895A (en) * | 2020-12-25 | 2022-07-01 | 长城汽车股份有限公司 | Filter element automatic maintenance device, air filter and automobile |
CN114687895B (en) * | 2020-12-25 | 2023-09-12 | 长城汽车股份有限公司 | Filter element automatic maintenance device, air filter and automobile |
CN112746918A (en) * | 2021-01-28 | 2021-05-04 | 杨阳 | Self-cleaning device of air flow type automobile air filter and processing method thereof |
CN114832575A (en) * | 2021-06-07 | 2022-08-02 | 长城汽车股份有限公司 | Air filtering system, control method and vehicle |
CN113757006A (en) * | 2021-09-14 | 2021-12-07 | 中国北方车辆研究所 | Compact pulse blowback long-life air cleaner |
CN113757006B (en) * | 2021-09-14 | 2023-01-31 | 中国北方车辆研究所 | Compact pulse blowback long-life air cleaner |
CN114215666A (en) * | 2021-10-21 | 2022-03-22 | 广东皓耘科技有限公司 | Self-cleaning control method and device and agricultural machine |
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Application publication date: 20160608 |