CN105645897A - Green and environment-friendly baking-free brick and preparation method thereof - Google Patents

Green and environment-friendly baking-free brick and preparation method thereof Download PDF

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Publication number
CN105645897A
CN105645897A CN201510891703.2A CN201510891703A CN105645897A CN 105645897 A CN105645897 A CN 105645897A CN 201510891703 A CN201510891703 A CN 201510891703A CN 105645897 A CN105645897 A CN 105645897A
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China
Prior art keywords
building waste
cinder
environmental protection
burning brick
brick
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Pending
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CN201510891703.2A
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Chinese (zh)
Inventor
张士峰
孙化昌
刘亭
任长亮
孟祥猛
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SHANDONG GAOTANG TIANQI HYDRAULIC MACHINERY CO Ltd
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SHANDONG GAOTANG TIANQI HYDRAULIC MACHINERY CO Ltd
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Priority to CN201510891703.2A priority Critical patent/CN105645897A/en
Publication of CN105645897A publication Critical patent/CN105645897A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a green and environment-friendly baking-free brick, which comprises the following raw materials in percentage by weight: 40 to 60% of construction waste, 10 to 30% of phosphogypsum, 5 to 20% of coal slag, 5 to 15% of fly ash, 5 to 15% of cement, 5 to 10% of water, 0.01% of sodium fluosilicate, and 2% of anti-freezing agent. Through reasonable formula and maintenance, green and environment-friendly baking-free brick, which has the advantages of high strength, freezing resistant property, and low cost, can be obtained. The baking-free brick can be used to build walls of buildings and can also be used as a filler of high rise building. The baking-free brick is a green and environment-friendly wall material having the advantages of simple and convenient production, user-friendliness, and wide application range.

Description

A kind of environmental protection is non-burning brick and its preparation method
Technical field
The present invention relates to that a kind of environmental protection is non-burning brick and its preparation method, belong to waste material comprehensive utilization and building material technical field.
Background technology
Various non-baking brick machine replaces tradition cob brick to fire, although achieving certain achievement in manufacturing technology and proportioning raw materials, but " jerry-built project " that proportioning out of true and the not science that makes cause also can be found everywhere, raw material and complex process cause building cost to remain high. Building waste refers to the general designation of dregs, waste and old concrete, Waste brick stone and other wastes that people produce in the activity in production being engaged in the construction industries such as removal, construction, finishing, repairerment. In today of world's high speed development, a large amount of industrial wastes produced are reconstructed in the building waste and industrial development process stayed in housing demolition, account for pressure Land pollution environment. Especially developing country, technique is backward causes resources loss and environmental disruption serious.
A kind of industry by-product gypsum produced when high-concentration phosphate compound fertilizers produced by phosphogypsum, main component is terra alba (CaSO4 2H2O), the very big 4000-7000 of generation ten thousand tons/year over 2010; Not applied very well for a long time, current comprehensive utilization ratio only about 10%, year, utilization was at 400��5,000,000 tons. Utilization ratio wretched insufficiency.
Summary of the invention
For the deficiencies in the prior art, the present invention provides that a kind of environmental protection is non-burning brick and its preparation method, this is non-burning brick utilizes building waste, phosphogypsum, flyash, cinder, cement for main raw material, obtain through Reactive Synthesis, there is with low cost, environmental protection and energy saving, compression-resistant fire, hot-resistant heat-preserving, shock resistance strong.
The technical scheme of the present invention is as follows:
A kind of environmental protection is non-burning brick, and described non-burning brick raw material weight per-cent is as follows: building waste 40-60%, phosphogypsum 10-30%, cinder 5-20%, flyash 5-15%, cement 5-15%, water 5-10%, Sodium Silicofluoride 0.01%, frostproofer 2%, each weight percentages of components sum is 100%.
The present invention is preferred, the main moiety of described building waste is concrete blocks, crushed stone, brick and tile fragment, pitch block, Waste brick stone, waste mortar, the particle diameter of building waste is less than or equal to 10mm, is the waste residue produced in the activity in production of the construction industries such as removal, construction. The building waste that the present invention uses is taken from Nan Wuli village, Gaotang County and is removed on-the-spot.
The present invention is preferred, and described phosphogypsum main component is terra alba (CaSO4��2H2O), it is the industrial residue of phosphoric acid or phosphate fertilizer industry and the discharge of synthetic detergent industry.Shandong Ji Dier (group) company limited taken from by the phosphogypsum that the present invention uses.
The present invention is preferred, and the chemical composition of cinder is SiO240-50%, Al2O330-35%, Fe2O34-20%, CaO1-5% and a small amount of magnesium, sulphur, carbon. Wind-heat power plant when the cinder that the present invention uses takes from Shandong. The waste residue that the one of industrial solid wastes, fuel-burning power plant, industry and civil boiler and other equipment fire coal are discharged, also known as slag.
The present invention is preferred, each component concentration SiO243-56%, Al2O320-32%, Fe2O34-10%, CaO1.5-5.5%, MgO0.6-2.0%, Na2O K201.0-2.5%, SO30.3-1.5% in flyash. Catching, for receiving from the flue gas after coal combustion, the thin ash got off, flyash is the primary solids refuse that coal-burning power plant discharges. Wind-heat power plant when the flyash that the present invention uses takes from Shandong.
The present invention is preferred, and described cement is ordinary Portland cement, and label is 325.
The present invention is preferred, and frostproofer is Sodium Nitrite, calcium nitrite, trolamine, sodium-chlor, calcium chloride, urea or villaumite rust inhibitor.
Choosing of raw material of the present invention, flyash, slag industrial residue contains higher silicon oxide, aluminum oxide, ferric oxide, after raw material mixing match, abundant aquation forms silicon, aluminium profiles vitreum, calcium oxide chemical combination after this kind of vitreum and aquation, produce chemical reaction, aquation silicon (aluminium) acid calcium in chemical reaction is a kind of glue shape vitreum, continuity reaction in time, solidify gradually, form the network structure of a kind of high strength, by the aggregates such as the fragment of brick tile fragment in the building waste after fragmentation linking together tightly, the present invention is by raw material rational allocation and maintenance, define high strength, freeze-thaw-, the environmental protection of low cost is non-burning brick.
The present invention is preferred, and described non-burning brick raw material weight per-cent is as follows:
Building waste 50-58%, phosphogypsum 10-15%, cinder 5-10%, flyash 5-10%, cement 5-10%, water 8-10%, Sodium Silicofluoride 0.01%, frostproofer 2%, each weight percentages of components sum is 100%.
The environmental protection of the present invention is non-burning brick, the method specified by standard GB/T/T2542-2012, detects environmental protection is non-burning brick, and detected result is as follows:
1, ultimate compression strength:
Mean value 15.1Mpa, monolithic minimum value 12.9Mpa, individual event is evaluated: qualified
2, folding strength
Mean value 2.7Mpa, monolithic minimum value 2.5Mpa, individual event is evaluated: qualified
3, frost resistance
Freezing rear average strength 12.4Mpa, mass loss monolithic value 0.5%, individual event is evaluated: qualified
Comprehensive conclusion: the requirement monitoring these product salable product performance index according to JC239-2001 standard, its strength grade is MU10.
The preparation method that above-mentioned environmental protection is non-burning brick, comprises step as follows:
(1) by building waste, cinder, phosphogypsum respective pretreatment, pretreated building waste, cinder, phosphogypsum is obtained;
(2) building waste after pulverizing, cinder, phosphogypsum and flyash, cement, water, Sodium Silicofluoride, frostproofer are mixed in proportion stirring evenly, obtain mixture;
(3) mixture is being vibrated under the dual function with pressure, obtained adobe;
(4) by adobe row piling natural curing, or directly put into steam curing shed and carry out piling low pressure steam-cured one day, place 20-28 days and get final product.
The present invention is preferred, and described natural curing is obtained adobe is delivered to stacking district carry out piling, the adobe piled up, and carries out watering maintenance after 8-12 hour, and every 3-5h maintenance once, between adobe preserving period, keeps brick body moistening, naturally places after maintenance 7-10d.
The present invention is preferred, described low pressure is steam-cured comprises preheating, intensification, constant temperature and cooling four-stage, described preheating temperature is 30��50 DEG C, warm up time 12-16h, leading to the steam 1.0-1.5h into 80��90 DEG C after preheating and carry out hyperthermic treatment, constant temperature 90��92 DEG C keeps 3-6h, carries out cooling process after constant temperature, rate of temperature fall is cooling 6-8 degree Celsius of every 30mim, is down to normal temperature.
The pre-heating drying of the present invention can make the free water in adobe slough gradually, and base substrate particle tightens each other to be drawn close, and can eliminate or reduce moisture and sharply evaporate the thermal expansion destruction caused. Suffer that premised on steam destruction, the heating-up time should shorten as far as possible, generally sends into steam 1.0-1.5h in curing room to ensure that adobe is unlikely. The main phase that constant temperature is base substrate generation aquation and Hydrothermal Synthesis and intensity is increased. Along with the prolongation of constant temperature time. Hydrated product gets more and more, and the increase of intensity is also more and more faster but after certain time, intensity increase tends towards stability, in general, under 95-100 degrees celsius, spring, autumn constant temperature time be 8h, summer is 7h, and winter is 10h. Cooling strictly to be controlled cooling rate, and the cooling of every 30mim is no more than 10 degrees Celsius, and the temperature head inside and outside curing room is not more than 30 degrees Celsius. Can not arbitrarily open curing room door, take fast cooling, otherwise will cause producing temperature stress between in brick body surface, make surface tension, produce tiny crack.
The present invention is preferred, and building waste pre-treatment is specially: first remove the foreign material in building waste by collecting the building waste obtained; Then coarse breaking is carried out, by the irony thing in the building waste after magnetic separation removal coarse breaking, building waste after removal irony thing is carried out thin broken broken, by magnetic separation remove thin broken broken after building waste in irony thing, the lightweight thing in building waste is removed afterwards by selection by winnowing, the building waste of removal irony thing and lightweight thing carries out being crushed to particle diameter and is less than or equal to 10mm, obtains pretreated building waste.
The present invention is preferred, and the pre-treatment of described cinder is specially: the irony thing being removed cinder by magnetic separation, is carried out being crushed to particle diameter and be less than or equal to 10mm, obtain pretreated cinder.
The present invention is preferred, and the particle diameter of pretreated building waste, cinder, phosphogypsum is for being less than 10mm.
The present invention is preferred, and in step (3), vibrational frequency is 4000-5000Hz, time of vibration 3-4S, and system pressure is 10-15Mpa.
The effect that the present invention reaches and advantage are as follows:
(1) the present invention is by raw material rational allocation and maintenance, define high strength, freeze-thaw-, low cost environmental protection non-burning brick, after raw material mixing match, abundant aquation forms silicon, aluminium profiles vitreum, calcium oxide chemical combination after this kind of vitreum and aquation, produce chemical reaction, aquation silicon (aluminium) acid calcium in chemical reaction is a kind of glue shape vitreum, continuity reaction in time, solidify gradually, form the network structure of a kind of high strength, by the aggregates such as the fragment of brick tile fragment in the building waste after fragmentation linking together tightly.
(2) preparation method of the present invention is under the vibrations and pressure dual effect of machinery, produces the pressure-proof and snap-resistent intensity height of all size, and weight ratio identical size like product is light, the brick body of hot-resistant heat-preserving. Meet building house owed by a citizen, the bearing wall of building and the demand of high-rise frame building body filling simultaneously, it is easy, easy to use, the purposes environmental protection novel wall material widely of a kind of production.
(3) the present invention utilizes industrial waste and building waste to produce, and raw material is extensively cheap, can direct piling; taking up an area few, the cycle is short, and without any pollutant emission in whole making processes; once popularization, play active effect by the water and soil resources protection in the whole world and living environment being improved.
Embodiment
In order to make the object of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated. It is to be understood that specific embodiment described herein is only in order to explain the present invention, it is not intended to limit the present invention. In addition, if below in described each enforcement mode of the present invention involved technology feature do not form conflict each other and just can mutually combine.
Embodiment 1
A kind of environmental protection is non-burning brick, and described non-burning brick raw material weight per-cent is as follows:
Building waste 58%, phosphogypsum 12%, cinder 8%, flyash 9%, cement 7.99%, water 9%, Sodium Silicofluoride 0.01%, frostproofer 2%.
Preparation method, step is as follows:
(1) building waste pre-treatment: first remove the foreign material in building waste by collecting the building waste obtained; Then coarse breaking is carried out, by the irony thing in the building waste after magnetic separation removal coarse breaking, building waste after removal irony thing is carried out thin broken broken, by magnetic separation remove thin broken broken after building waste in irony thing, the lightweight thing in building waste is removed afterwards by selection by winnowing, the building waste of removal irony thing and lightweight thing carries out being crushed to particle diameter and is less than or equal to 10mm, obtains pretreated building waste.
Cinder pre-treatment: the irony thing being removed cinder by magnetic separation, is carried out being crushed to particle diameter and be less than or equal to 10mm, obtain pretreated cinder.
(2) building waste after pulverizing, cinder, phosphogypsum and flyash, cement, water, Sodium Silicofluoride, frostproofer are mixed in proportion stirring evenly, obtain mixture;
(3) mixture is being vibrated under the dual function with pressure, obtained adobe; Vibrational frequency is 4500Hz, time of vibration 4S, and system pressure is 12Mpa.
(4) adobe is directly put into steam curing shed and carries out low pressure steam-cured one day, described low pressure is steam-cured comprises preheating, intensification, constant temperature and cooling four-stage, described preheating temperature is 35 DEG C, warm up time 16h, leading to the steam 1.5h into 85 DEG C after preheating and carry out hyperthermic treatment, constant temperature 90 DEG C keeps 6h, carries out cooling process after constant temperature, rate of temperature fall is cooling 6-8 degree Celsius of every 30mim, is down to normal temperature.
Comparative example 1
A kind of environmental protection is non-burning brick, and described non-burning brick raw material weight per-cent is as follows:
Building waste 58%, phosphogypsum 12%, cinder 17%, cement 7.99%, water 9%, Sodium Silicofluoride 0.01%, frostproofer 2%.
Comparative example 2
A kind of environmental protection is non-burning brick, and described non-burning brick raw material weight per-cent is as follows:
Building waste 58%, phosphogypsum 12%, flyash 17%, cement 7.99%, water 9%, Sodium Silicofluoride 0.01%, frostproofer 2%.
It is as follows that embodiment and comparative example 1-2 obtain non-burning brick performance comparison:

Claims (10)

1. an environmental protection is non-burning brick, described non-burning brick raw material weight per-cent is as follows: building waste 40-60%, phosphogypsum 10-30%, cinder 5-20%, flyash 5-15%, cement 5-15%, water 5-10%, Sodium Silicofluoride 0.01%, frostproofer 2%, each weight percentages of components sum is 100%.
2. environmental protection according to claim 1 is non-burning brick, it is characterized in that, the main moiety of described building waste is concrete blocks, crushed stone, brick and tile fragment, pitch block, Waste brick stone, waste mortar, the particle diameter of building waste is less than or equal to 10mm, and described phosphogypsum main component is terra alba (CaSO4��2H2O), being the industrial residue of phosphoric acid or phosphate fertilizer industry and the discharge of synthetic detergent industry, the chemical composition of cinder is SiO240-50%, Al2O330-35%, Fe2O34-20%, CaO1-5% and a small amount of magnesium, sulphur, carbon.
3. environmental protection according to claim 1 is non-burning brick, it is characterized in that, each component concentration SiO243-56%, Al2O320-32%, Fe2O34-10%, CaO1.5-5.5%, MgO0.6-2.0%, Na2O K201.0-2.5%, SO30.3-1.5% in flyash, described cement is ordinary Portland cement, and label is 325.
4. environmental protection according to claim 1 is non-burning brick, it is characterised in that, frostproofer is Sodium Nitrite, calcium nitrite, trolamine, sodium-chlor, calcium chloride, urea or villaumite rust inhibitor.
5. environmental protection according to claim 1 is non-burning brick, it is characterised in that, described non-burning brick raw material weight per-cent is as follows:
Building waste 50-58%, phosphogypsum 10-15%, cinder 5-10%, flyash 5-10%, cement 5-10%, water 8-10%, Sodium Silicofluoride 0.01%, frostproofer 2%, each weight percentages of components sum is 100%.
6. the preparation method that environmental protection according to claim 1 is non-burning brick, comprises step as follows:
(1) by building waste, cinder, phosphogypsum respective pretreatment, pretreated building waste, cinder, phosphogypsum is obtained;
(2) building waste after pulverizing, cinder, phosphogypsum and flyash, cement, water, Sodium Silicofluoride, frostproofer are mixed in proportion stirring evenly, obtain mixture;
(3) mixture is being vibrated under the dual function with pressure, obtained adobe;
(4) by adobe row piling natural curing, or directly put into steam curing shed and carry out piling low pressure steam-cured one day, place 20-28 days and get final product.
7. the preparation method that environmental protection according to claim 6 is non-burning brick, it is characterized in that, described natural curing is obtained adobe is delivered to stacking district carry out piling, the adobe piled up, carry out after 8-12 hour watering maintenance, every 3-5h maintenance once, between adobe preserving period, keep brick body moistening, naturally place after maintenance 7-10d.
8. the preparation method that environmental protection according to claim 6 is non-burning brick, it is characterized in that, described low pressure is steam-cured comprises preheating, intensification, constant temperature and cooling four-stage, described preheating temperature is 30��50 DEG C, and 12-16h, led to the steam 1.0-1.5h into 80��90 DEG C and carried out hyperthermic treatment after preheating warm up time, constant temperature 90��92 DEG C keeps 3-6h, carrying out cooling process after constant temperature, rate of temperature fall is cooling 6-8 degree Celsius of every 30mim, is down to normal temperature.
9. the preparation method that environmental protection according to claim 6 is non-burning brick, it is characterised in that, building waste pre-treatment is specially: first remove the foreign material in building waste by collecting the building waste obtained, then coarse breaking is carried out, by the irony thing in the building waste after magnetic separation removal coarse breaking, building waste after removal irony thing is carried out thin broken broken, by magnetic separation remove thin broken broken after building waste in irony thing, the lightweight thing in building waste is removed afterwards by selection by winnowing, the building waste of removal irony thing and lightweight thing carries out being crushed to particle diameter and is less than or equal to 10mm, obtain pretreated building waste, the pre-treatment of described cinder is specially: the irony thing being removed cinder by magnetic separation, carry out being crushed to particle diameter and it is less than or equal to 10mm, obtain pretreated cinder, pretreated building waste, cinder, the particle diameter of phosphogypsum is for being less than 10mm.
10. the preparation method that environmental protection according to claim 6 is non-burning brick, it is characterised in that, in step (3), vibrational frequency is 4000-5000Hz, time of vibration 3-4S, and system pressure is 10-15Mpa.
CN201510891703.2A 2015-12-04 2015-12-04 Green and environment-friendly baking-free brick and preparation method thereof Pending CN105645897A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056166A (en) * 2017-05-27 2017-08-18 明光市泰丰新材料有限公司 A kind of unburned roof tile of waterproof and preparation method
CN107056219A (en) * 2017-06-06 2017-08-18 肥西县碧涛建材有限公司 A kind of flyash azulejo and preparation method
CN107162520A (en) * 2017-07-19 2017-09-15 合肥广民建材有限公司 A kind of environment-friendly type baking-free brick and preparation method thereof
CN108083702A (en) * 2017-12-27 2018-05-29 新昌县隆豪轴承有限公司 A kind of environment friendly wall brick production technology
CN108975844A (en) * 2018-07-17 2018-12-11 定远县双远新型建筑材料厂 A kind of environmentally protective non-burning brick and its manufacturing process
CN110028296A (en) * 2019-04-02 2019-07-19 普定县银丰农业科技发展有限公司 A kind of building brick and preparation method thereof containing construction waste regenerant
CN110092637A (en) * 2019-05-31 2019-08-06 广西理工职业技术学校 A method of Green environmental-protection building material is prepared using building waste
CN110498646A (en) * 2018-05-16 2019-11-26 刘荣 A kind of non-burning brick and its preparation method produced using industrial caustic
CN113416034A (en) * 2021-05-13 2021-09-21 南京工业大学 Freeze-thaw resistant engineering muck baking-free brick and preparation method thereof
CN113548864A (en) * 2021-08-18 2021-10-26 成都理工大学 Environment-friendly raw soil brick free of burning for plateau and preparation method thereof

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CN1955141A (en) * 2005-10-28 2007-05-02 尹小林 Manufacturing high-strength water-proof fire braking-free brick by industrial subgypsum
CN101913831A (en) * 2010-07-20 2010-12-15 昆明理工大学 Method for producing baking-free bricks by solidifying construction wastes by utilizing phosphogypsum
CN102775118A (en) * 2012-08-15 2012-11-14 四川省富侨工业有限公司 Method for producing baking-free brick by doping phosphogypsum and fly ash
CN104030649A (en) * 2014-06-09 2014-09-10 中国地质大学(武汉) Production process for high-strength high-volume phosphogypsum baking-free brick

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1955141A (en) * 2005-10-28 2007-05-02 尹小林 Manufacturing high-strength water-proof fire braking-free brick by industrial subgypsum
CN101913831A (en) * 2010-07-20 2010-12-15 昆明理工大学 Method for producing baking-free bricks by solidifying construction wastes by utilizing phosphogypsum
CN102775118A (en) * 2012-08-15 2012-11-14 四川省富侨工业有限公司 Method for producing baking-free brick by doping phosphogypsum and fly ash
CN104030649A (en) * 2014-06-09 2014-09-10 中国地质大学(武汉) Production process for high-strength high-volume phosphogypsum baking-free brick

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056166A (en) * 2017-05-27 2017-08-18 明光市泰丰新材料有限公司 A kind of unburned roof tile of waterproof and preparation method
CN107056219A (en) * 2017-06-06 2017-08-18 肥西县碧涛建材有限公司 A kind of flyash azulejo and preparation method
CN107162520A (en) * 2017-07-19 2017-09-15 合肥广民建材有限公司 A kind of environment-friendly type baking-free brick and preparation method thereof
CN108083702A (en) * 2017-12-27 2018-05-29 新昌县隆豪轴承有限公司 A kind of environment friendly wall brick production technology
CN110498646A (en) * 2018-05-16 2019-11-26 刘荣 A kind of non-burning brick and its preparation method produced using industrial caustic
CN108975844A (en) * 2018-07-17 2018-12-11 定远县双远新型建筑材料厂 A kind of environmentally protective non-burning brick and its manufacturing process
CN110028296A (en) * 2019-04-02 2019-07-19 普定县银丰农业科技发展有限公司 A kind of building brick and preparation method thereof containing construction waste regenerant
CN110028296B (en) * 2019-04-02 2021-09-14 普定县银丰农业科技发展有限公司 Building brick containing construction waste recycling object and manufacturing method thereof
CN110092637A (en) * 2019-05-31 2019-08-06 广西理工职业技术学校 A method of Green environmental-protection building material is prepared using building waste
CN113416034A (en) * 2021-05-13 2021-09-21 南京工业大学 Freeze-thaw resistant engineering muck baking-free brick and preparation method thereof
CN113548864A (en) * 2021-08-18 2021-10-26 成都理工大学 Environment-friendly raw soil brick free of burning for plateau and preparation method thereof

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