CN105643005A - Broaching tool for kidney-shaped hole - Google Patents
Broaching tool for kidney-shaped hole Download PDFInfo
- Publication number
- CN105643005A CN105643005A CN201610181404.4A CN201610181404A CN105643005A CN 105643005 A CN105643005 A CN 105643005A CN 201610181404 A CN201610181404 A CN 201610181404A CN 105643005 A CN105643005 A CN 105643005A
- Authority
- CN
- China
- Prior art keywords
- waist
- shaped hole
- cutter
- hole
- cutter hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003754 machining Methods 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 210000003734 kidney Anatomy 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D43/00—Broaching tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Broaching, Filing, Reaming, And Others (AREA)
Abstract
The invention discloses a broaching tool for a kidney-shaped hole. The broaching tool is an integral rod component with the cross section similar to the kidney shape and provided with a tool handle, a front tool body and a rear tool body in sequence from front to back. Two clamping grooves are formed in the upper face and the lower face of the middle of the tool handle respectively, and a set of front blades parallel to one another are arranged in the middle of the lower portion of the front tool body, wherein the included angle between each front blade and the vertical section of the tool body is alpha, the tool handle and the front tool body are provided with recession grooves, and a set of rear blades parallel to one another are arranged in the middle of the upper portion of the rear tool body, wherein the included angle between each rear blade and the vertical section of the tool body is -alpha, and the heights of the front blades and the heights of the rear blades are gradually decreased in sequence from the first tooth to the last tooth. The broaching tool is simple in structure and is high in precision, high in efficiency and low in cost in the kidney-shaped hole machining process, and one-time machining formation can be achieved.
Description
Technical field
The invention belongs to machining tool field, be specifically related to a kind of waist-shaped hole broaching tool.
Background technology
At present, the processing mode of waist-shaped hole mainly has two kinds, and a kind of is add man-hour for the waist-shaped hole in thickness smaller parts, it is common to Milling Process after employing prebored hole; Another kind is to add man-hour for the waist-shaped hole on the bigger part of thickness, it is common to linear cutter after employing prebored hole. In both processing modes, the former machining accuracy is low, the latter's processing cost high. For high-volume, oversupplied goods, above two processing mode more seems that working (machining) efficiency is low, processing cost is high.
Summary of the invention
It is an object of the invention to the deficiency overcome existing for prior art, it is proposed to one adds man-hour suitable in waist-shaped hole on high-volume, oversupplied goods, not only machining accuracy is high, cost is low, and a kind of waist-shaped hole broaching tool that working (machining) efficiency is high.
The technical scheme realizing above-mentioned purpose is: a kind of waist-shaped hole broaching tool, it is the overall rod member that a section is similar to " waist type ", is followed successively by handle of a knife, front cutter and rear cutter from front to back. In the middle part of described handle of a knife, top and bottom are provided with two clamping grooves, described front cutter lower middle part is provided with one group and is parallel to each other and is the front cutting edge of �� with cutter hub vertical cross section angle, handle of a knife and front cutter are arranged above with escape groove, and on described rear cutter, Middle face is provided with one group and is parallel to each other and is the rear knife edge of-�� with cutter hub vertical cross section angle.
Further, cutter hub width h is equal to waist-shaped hole two ends arc radius R to be processed equal to waist-shaped hole length H to be processed, cutter hub both sides arc radius r; The maximum gauge b of cutter hub top and in the rear blade front and rear sections and cutter hub bottom and at the thickness b of described front cutting edge back segment equal to waist-shaped hole two ends arc radius R to be processed; Cutter hub bottom and at the maximum gauge a of described front cutting edge leading portion equal to waist-shaped hole to be processed three prebored holes intersection point m, n or o, p to the vertical dimension A of the prebored hole line of centres; The height c of described front cutting edge and described rear knife edge, is all incremented to b from a from first blade c1 to last blade cn successively.
Further, described escape groove degree of depth d is equal to the radius R of waist-shaped hole more than the radius R1-A of prebored hole, the radius R1 of prebored hole; Escape groove width e is not less than the distance between three prebored hole intersection point m and n.
The effect of the present invention is: during a kind of waist-shaped hole broaching tool batch machining waist-shaped hole manufactured according to such scheme, precision is high, efficiency high, cost is low, and can time processing molding.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the profile at Figure 1A-A place.
Fig. 4 is the profile at Figure 1B-B place.
Fig. 5 is the profile at Fig. 1 C-C place.
Fig. 6 is the preboring hole pattern of waist-shaped hole to be processed, and the prebored hole of its waist-shaped hole to be processed is three.
Fig. 7 is first front cutting edge of front cutter profile in prebored hole when starting to cut.
Profile in prebored hole when Fig. 8 is the cutting end of last front cutting edge of front cutter.
Fig. 9 is first rear knife edge of rear cutter profile in prebored hole when starting to cut.
Profile in prebored hole when Figure 10 is the cutting end of last rear knife edge of rear cutter.
Figure 11 is waist-shaped hole figure to be processed.
In figure: 1. handle of a knife, 101. clamping grooves, cutter before 2., 201. front cutting edges, 1201. escape groove, cutter after 3., 301. rear knife edges.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Fig. 1��Fig. 5 and Fig. 7��10 figure, one waist-shaped hole broaching tool of the present invention is the overall rod member that a section is similar to " waist type ", is followed successively by handle of a knife 1, front cutter 2 and rear cutter 3 from front to back. In the middle part of described handle of a knife 1, top and bottom are provided with two clamping grooves 101, are connected with broaching machine when being used for broaching. Described front cutter 2 lower middle part be provided with one group be parallel to each other and with the front cutting edge 201 that cutter hub vertical cross section angle is ��, to cut the surplus to be processed below prebored hole. Handle of a knife 1 and front cutter 2 are arranged above with escape groove 1201, in order to before rear cutter 3 starts processing, handle of a knife 1 and front cutter 2 pass through from prebored hole. On described rear cutter 3 Middle face be provided with one group be parallel to each other and with the rear knife edge 301 that cutter hub vertical cross section angle is-��, to cut the surplus to be processed above prebored hole.
As shown in Fig. 1��Fig. 6 and Figure 11, cutter hub width h is equal to waist-shaped hole two ends arc radius R to be processed equal to waist-shaped hole length H to be processed, cutter hub both sides arc radius r; The maximum gauge b of cutter hub top and in the rear blade 301 front and rear sections and cutter hub bottom and at the thickness b of described front cutting edge 201 back segment equal to waist-shaped hole two ends arc radius R to be processed; Cutter hub bottom and at the maximum gauge a of described front cutting edge 201 leading portion equal to waist-shaped hole to be processed three prebored holes intersection point m, n or o, p to the vertical dimension A of the prebored hole line of centres; The height c of described front cutting edge 201 and described rear knife edge 301, is all incremented to b from a from first blade c1 to last blade cn, it is ensured that the cutting output of each blade is within tolerance band successively.
As shown in Fig. 3, Fig. 4 and Fig. 6, the degree of depth d of described escape groove 1201 is equal to the radius R of waist-shaped hole more than the radius R1-A of prebored hole, the radius R1 of prebored hole; The width e of escape groove 1201 is not less than the distance between three prebored hole intersection point m and n, in order to before rear cutter 3 starts processing, handle of a knife 1 and front cutter 2 pass through from prebored hole.
As shown in Fig. 6 and Figure 11, before wire pulling method waist-shaped hole, should holing in advance, three prebored hole diameter is identical, pitch-row is equal, be centrally located at same straight line, and the length H1 of prebored hole and the length H of radius R1 and waist-shaped hole to be processed and radius R is equal respectively. Length according to waist-shaped hole, prebored hole can be three, it is also possible to is two or more, and when prebored hole is two, in Fig. 6, intersection point n, o overlap respectively at m, p; When prebored hole is multiple, intersection point n, m and o, p respectively outermost two intersection points up and down in Fig. 6.
As shown in Fig. 6��Figure 10, add man-hour, first by handle of a knife 1 traverse prebored hole, again through clamping groove 101, broaching tool is connected with broaching machine, then starts broaching, until first blade c1 and prebored hole intersection point o of front cutting edge 201, p-contact (such as Fig. 6, Fig. 7), wire pulling method starts below, when broaching tool moves on until last blade cn of front cutting edge 201 is by after prebored hole, cutting below terminates, machine-shaping below waist-shaped hole (such as Fig. 8).(such as Fig. 6, Fig. 9) is contacted with prebored hole intersection point m, n when broaching tool is further continued for advancing to first blade c1 of rear knife edge 301, wire pulling method starts above, when broaching tool is further continued for advancing up to last blade cn of rear knife edge 301 by after prebored hole, cutting above terminates, the above machine-shaping (such as Figure 10) of waist-shaped hole, so far, waist-shaped hole process finishing.
Claims (3)
1. a waist-shaped hole broaching tool, it it is a section overall rod member that is similar to " waist type ", it is followed successively by handle of a knife, front cutter and rear cutter from front to back, it is characterized in that: in the middle part of described handle of a knife, top and bottom are provided with two clamping grooves, described front cutter lower middle part is provided with one group and is parallel to each other and is the front cutting edge of �� with cutter hub vertical cross section angle, handle of a knife and front cutter are arranged above with escape groove, and on described rear cutter, Middle face is provided with one group and is parallel to each other and is the rear knife edge of-�� with cutter hub vertical cross section angle.
2. the waist-shaped hole broaching tool described in claim 1, it is characterised in that: cutter hub width h is equal to waist-shaped hole two ends arc radius R to be processed equal to waist-shaped hole length H to be processed, cutter hub both sides arc radius r; The maximum gauge b of cutter hub top and in the rear blade front and rear sections and cutter hub bottom and at the thickness b of described front cutting edge back segment equal to waist-shaped hole two ends arc radius R to be processed; Cutter hub bottom and at the maximum gauge a of described front cutting edge leading portion equal to waist-shaped hole to be processed three prebored holes intersection point m, n or o, p to the vertical dimension A of the prebored hole line of centres; The height c of described front cutting edge and described rear knife edge, is all incremented to b from a from first blade c1 to last blade cn successively.
3. the waist-shaped hole broaching tool described in claim 1, it is characterised in that: described escape groove degree of depth d is equal to the radius R of waist-shaped hole more than the radius R1-A of prebored hole, the radius R1 of prebored hole; Escape groove width e. it is not less than the distance between three prebored hole intersection point m and n.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610181404.4A CN105643005A (en) | 2016-03-28 | 2016-03-28 | Broaching tool for kidney-shaped hole |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610181404.4A CN105643005A (en) | 2016-03-28 | 2016-03-28 | Broaching tool for kidney-shaped hole |
Publications (1)
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CN105643005A true CN105643005A (en) | 2016-06-08 |
Family
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Family Applications (1)
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CN201610181404.4A Pending CN105643005A (en) | 2016-03-28 | 2016-03-28 | Broaching tool for kidney-shaped hole |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1247198A1 (en) * | 1984-06-27 | 1986-07-30 | Центральный научно-исследовательский дизельный институт | Broaching tool |
JP2005081451A (en) * | 2003-09-04 | 2005-03-31 | Fuji Heavy Ind Ltd | Broach and broach device |
DE202006017841U1 (en) * | 2006-11-23 | 2007-01-25 | Karl Klink Gmbh Werkzeug- Und Maschinenfabrik | Clearing tool used in a broaching machine comprises a middle toothed part detachedly fixed with its front and rear ends with a shaft and with an end piece |
CN101579808A (en) * | 2008-11-07 | 2009-11-18 | 河南省西峡汽车水泵股份有限公司 | Method for processing waist-shaped hole |
CN202527781U (en) * | 2012-04-12 | 2012-11-14 | 浙江华氏机械设备有限公司 | Broaching machine |
JP2012245580A (en) * | 2011-05-26 | 2012-12-13 | Nachi Fujikoshi Corp | Broach |
CN103691997A (en) * | 2013-11-27 | 2014-04-02 | 福建鑫久铝合金压铸有限公司 | Hard alloy integral type expansion-extrusion countersink for machining deep hole |
CN205085465U (en) * | 2015-11-17 | 2016-03-16 | 中航工业哈尔滨轴承有限公司 | Improve square pocket hole processingquality's of bearing retainer skewed tooth broach |
CN205519900U (en) * | 2016-03-28 | 2016-08-31 | 李自友 | Waist type hole broach |
-
2016
- 2016-03-28 CN CN201610181404.4A patent/CN105643005A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1247198A1 (en) * | 1984-06-27 | 1986-07-30 | Центральный научно-исследовательский дизельный институт | Broaching tool |
JP2005081451A (en) * | 2003-09-04 | 2005-03-31 | Fuji Heavy Ind Ltd | Broach and broach device |
DE202006017841U1 (en) * | 2006-11-23 | 2007-01-25 | Karl Klink Gmbh Werkzeug- Und Maschinenfabrik | Clearing tool used in a broaching machine comprises a middle toothed part detachedly fixed with its front and rear ends with a shaft and with an end piece |
CN101579808A (en) * | 2008-11-07 | 2009-11-18 | 河南省西峡汽车水泵股份有限公司 | Method for processing waist-shaped hole |
JP2012245580A (en) * | 2011-05-26 | 2012-12-13 | Nachi Fujikoshi Corp | Broach |
CN202527781U (en) * | 2012-04-12 | 2012-11-14 | 浙江华氏机械设备有限公司 | Broaching machine |
CN103691997A (en) * | 2013-11-27 | 2014-04-02 | 福建鑫久铝合金压铸有限公司 | Hard alloy integral type expansion-extrusion countersink for machining deep hole |
CN205085465U (en) * | 2015-11-17 | 2016-03-16 | 中航工业哈尔滨轴承有限公司 | Improve square pocket hole processingquality's of bearing retainer skewed tooth broach |
CN205519900U (en) * | 2016-03-28 | 2016-08-31 | 李自友 | Waist type hole broach |
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Effective date of registration: 20240716 Address after: 723000 Weiqi Road, Economic Development Zone (North District), Hanzhong, Shaanxi Applicant after: Hanzhoung Zhihai precision machine tools Co.,Ltd. Country or region after: China Address before: 723000 Hanzhong Zhihai Precision Machinery Tools Co., Ltd., Weiqi Road, North Development Zone, Hanzhong City, Shaanxi Province Applicant before: Li Ziyou Country or region before: China |