CN105642668A - Automatic production line for rolling of automobile plate spring - Google Patents
Automatic production line for rolling of automobile plate spring Download PDFInfo
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- CN105642668A CN105642668A CN201410623089.7A CN201410623089A CN105642668A CN 105642668 A CN105642668 A CN 105642668A CN 201410623089 A CN201410623089 A CN 201410623089A CN 105642668 A CN105642668 A CN 105642668A
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- rolling
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- plate spring
- automobile plate
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Abstract
The invention discloses an automatic production line for rolling of an automobile plate spring. A heating device, a high-pressure water dephosphorization device, a rolling device, an end machining device, a heat straightening device, a transferring and combining device, another heating device, another high-pressure water dephosphorization device, another rolling device, another end machining device, another heat straightening device and an automatic discharging device are disposed behind an automatic feeding device in sequence and all the components are connected to an electric control system finally. According to the automatic production line for rolling of the automobile plate spring, by means of layout design, process combination design of stations for feeding, dephosphorization, end machining, heat straightening, transverse transferring and combination, discharging and the like is performed so as to form the full-automatic automobile plate spring rolling line; the effect that on-line rolling of two heads of the automobile plate spring is finished is achieved; the time of product switching and mold adjusting due to cooling and the action of putting products on the line again is saved; the production period is shortened by two or more shifts; machining of the two heads is achieved at the same time, and thus the number of work-in-progress products of the rolling processes is greatly decreased by over 50%; due to automatic operation of the whole course, the labor intensity of operators is substantially relieved; and workload of eight persons can be finished only by two persons.
Description
Technical field
The present invention relates to the rolling line of leaf springs of car in auto parts and components, specifically leaf springs of car rolling automatic assembly line.
Background technology
It is all adopt single head milling train that leaf springs of car general at present rolls, and production procedure is: artificial loading heating single head rolling artificial end processing blanking cools down 8 hours and repeats other one of preceding step processing.
Not enough: the process-cycle is long, and the general rolling cycle obtains three order of classes or grades at school (every order of classes or grades at school 8 hours) and just can complete; Process-cycle length causes overstocking at goods; Process loading and unloading and end processing are all manual operation, and labor intensity is big; Each unit staffing 4 people, recruitment is many.
Summary of the invention
The present invention, in order to shorten the process-cycle, improves production efficiency; Reduce rolling process goods in process inventory; Reduce labor intensity; Reduce recruitment, cost of labor is greatly reduced; The special leaf springs of car that proposes rolls automatic assembly line.
The technical scheme is that for this, leaf springs of car rolling automatic assembly line, including automatic charging device, it is characterized in that: be sequentially provided with heater, dephosphorization apparatus, rolling device, end-working, hot coalignment, transfer after automatic charging device and expect device, heater, dephosphorization apparatus, rolling device, end-working, hot coalignment, automatic blanking device, being finally connected to electric-control system.
Being improved by such scheme: heater, dephosphorization apparatus, rolling device, end-working, hot coalignment are for being arranged in parallel.
Being improved by such scheme: dephosphorization apparatus device is water under high pressure dephosphorization apparatus.
Beneficial effect:
The present invention passes through layout designs, by feeding, dephosphorization, end processing, hot alignment, traversing and expect, the station such as blanking carries out process combination design, form full automatic car leaf spring roll line, achieve and complete the rolling of leaf springs of car two online, decrease because of the time of cooling and production switch mode transfer of again reaching the standard grade, more than two order of classes or grades at school will be shortened the production cycle; Two simultaneously complete processing greatly reduce rolling process at goods, reduce by more than 50% at goods;Being all automatic job because of overall process, labor intensity of operating staff is declined to a great extent; Only need 2 people just can complete the workload of 8 people.
Heater, dephosphorization apparatus, rolling device end-working, hot coalignment be arranged in parallel in order that reduce floor space, simultaneously can also sharing system resource, the convenient turnover goods passing in and out leaf springs of car.
Water under high pressure dephosphorization apparatus, for environmental protection, does not use the chemical article simultaneously can by the phosphorus ligands of leaf springs of car yet, and resource can also recycling simultaneously.
Accompanying drawing explanation
Fig. 1 is the layout schematic diagram of the present invention.
In figure, 1 is automatic charging device, and 2 is heater, and 3 is dephosphorization apparatus, and 4 is rolling device, and 5 is end-working, and 6 is hot coalignment, and 7 is shift and expect device, and 8 is electric-control system, and 9 is automatic blanking device.
Detailed description of the invention
The present invention is as shown in Figure 1.
Leaf springs of car rolling automatic assembly line, including automatic charging device 1, it is sequentially provided with heater 2, dephosphorization apparatus 3, rolling device 4, end-working 5, hot coalignment 6 after automatic charging device 1, shifts and expect device 7, heater 2, dephosphorization apparatus 3, rolling device 4, end-working 5, hot coalignment 6, automatic blanking device 9, be finally connected to electric-control system 8.
Heater 2, dephosphorization apparatus 3, rolling device 4, end-working 5, hot coalignment 6 are for being arranged in parallel.
Dephosphorization apparatus 3 device is water under high pressure dephosphorization apparatus.
Work flow is corresponding with apparatus above in use: the heating water under high pressure dephosphorization rolling of automatic charging head is processed online hot alignment at thread end and automatically shifted and expect that other end heating water under high pressure dephosphorization rolling processes online hot alignment automatic blanking at thread end.
Claims (3)
1. leaf springs of car rolling automatic assembly line, including automatic charging device, it is characterized in that: be sequentially provided with heater, dephosphorization apparatus, rolling device, end-working, hot coalignment, transfer after automatic charging device and expect device, heater, dephosphorization apparatus, rolling device, end-working, hot coalignment, automatic blanking device, being finally connected to electric-control system.
2. leaf springs of car rolls automatic assembly line according to claim 1, it is characterised in that: heater, dephosphorization apparatus, rolling device, end-working, hot coalignment are for being arranged in parallel.
3. leaf springs of car according to claim 1 or claim 2 rolling automatic assembly line, it is characterised in that: it is characterized in that: dephosphorization apparatus device is water under high pressure dephosphorization apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623089.7A CN105642668A (en) | 2014-11-09 | 2014-11-09 | Automatic production line for rolling of automobile plate spring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623089.7A CN105642668A (en) | 2014-11-09 | 2014-11-09 | Automatic production line for rolling of automobile plate spring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105642668A true CN105642668A (en) | 2016-06-08 |
Family
ID=56482455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410623089.7A Pending CN105642668A (en) | 2014-11-09 | 2014-11-09 | Automatic production line for rolling of automobile plate spring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105642668A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106777792A (en) * | 2017-01-12 | 2017-05-31 | 山东理工大学 | First method for designing of cutting length of auxiliary springs at different levels of high intensity three-level progressive rate leaf spring |
| CN114102053A (en) * | 2021-10-21 | 2022-03-01 | 东风汽车底盘系统有限公司 | Method and system for machining rolled rear end of plate spring |
-
2014
- 2014-11-09 CN CN201410623089.7A patent/CN105642668A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106777792A (en) * | 2017-01-12 | 2017-05-31 | 山东理工大学 | First method for designing of cutting length of auxiliary springs at different levels of high intensity three-level progressive rate leaf spring |
| CN106777792B (en) * | 2017-01-12 | 2019-10-01 | 山东理工大学 | The design method of the first cutting length of auxiliary springs at different levels of rigidity leaf spring |
| CN114102053A (en) * | 2021-10-21 | 2022-03-01 | 东风汽车底盘系统有限公司 | Method and system for machining rolled rear end of plate spring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160608 |