Summary of the invention
Technical problem to be solved by this invention is: provide a kind of food automatic heating processing units and working method, it is achieved reduces the manufacturing cost of food automatic heating processing units and realizes automatically processing food, to reduce the labour intensity of workman.
Technical scheme provided by the invention is, a kind of food automatic heating processing units, comprises erecting frame, semi-conductor heating module, cylinder assembly, multiple mould and automatic feeder apparatus, described erecting frame is provided with interior guiding ring and outer guiding ring, rectangle guide path is formed between described interior guiding ring and described outer guiding ring, described rectangle guide path has been offered the first hollow out chute successively, 2nd hollow out chute, 3rd hollow out chute and the 4th hollow out chute, described cylinder assembly comprises the sub-cylinder of in rectangular layout first, 2nd sub-cylinder, 3rd sub-cylinder and the 4th sub-cylinder, described first sub-cylinder, described 2nd sub-cylinder, the piston rod of described 3rd sub-cylinder and described 4th sub-cylinder is respectively arranged with push pedal, described first sub-cylinder, 2nd sub-cylinder, 3rd sub-cylinder and the 4th sub-cylinder respectively correspondence be positioned at described first hollow out chute, 2nd hollow out chute, the lower section of the 3rd hollow out chute and the 4th hollow out chute, described first hollow out chute, 2nd hollow out chute, 3rd hollow out chute and the 4th hollow out chute slide and is provided with corresponding described push pedal, described semi-conductor heating module comprises outer cover, insulation plate and semi-conductor cooling piece, described insulation plate is fixed on described erecting frame to form U-shaped passage, described U-shaped passage has import and outlet, described 2nd hollow out chute, 3rd hollow out chute and the 4th hollow out chute are arranged in described U-shaped passage, described first hollow out chute is in the outside of described U-shaped passage and is arranged between described import and described outlet, described outer cover is fixed on the outside of described insulation plate, air channel is formed between described outer cover and described insulation plate, described air channel has blast inlet and goes out air port, described air channel is provided with fan, described semi-conductor cooling piece is fixed on described insulation plate, the face, hot junction of described semi-conductor cooling piece is arranged in described U-shaped passage, the cold junction face of described semi-conductor cooling piece is arranged in described air channel, described U-shaped passage is furnished with heat pipe, described heat pipe is attached on the face, hot junction of described semi-conductor cooling piece, described outer cover is also provided with arc-shaped guide rail, the one end part of described arc-shaped guide rail is in the top of described import, the other end of described arc-shaped guide rail is between described import and described outlet, described mould comprises hinged top plate and lower template, described lower template and the equal formation model groove of described top plate, described lower template is slidably arranged in described rectangle guide path, described top plate is provided with outward extending hook plate, described outer cover is provided with rotating connecting rod, the pull bar that the free end of described connecting rod is provided with described hook plate coordinates, described connecting rod is positioned at described exit, described erecting frame is also provided with the reset cylinder for closing described top plate, described reset cylinder tilt upward arrange and between described import and described outlet, described automatic feeder apparatus comprises installation framework, discharging mouth, air nozzle, major ingredient cylinder and lift cylinder, described installation framework is fixed on described erecting frame, described major ingredient cylinder is fixed on described installation framework, described lift cylinder is fixed on described installation framework, the piston rod of described lift cylinder is provided with mounting plate, described discharging mouth and described air nozzle are arranged on described mounting plate, the discharge port of described major ingredient cylinder is connected with described discharging mouth by pipeline, described go out air port be connected with described air nozzle by pipeline, described mounting plate is between described import and described outlet, described air nozzle is near described outlet.
Further, described automatic feeder apparatus also comprises the first binder cylinder, rotary sleeve and motor, described rotary sleeve is rotating to be arranged in described major ingredient cylinder, described motor and described rotary sleeve are in transmission connection, the piston rod of described first binder cylinder is inserted in described rotary sleeve and stretches out the bottom of described rotary sleeve, the piston rod of described first binder cylinder is provided with the first holding pad, described rotary sleeve is provided with agitating vane.
Further, described automatic feeder apparatus also comprises auxiliary material cylinder and the 2nd binder cylinder, described auxiliary material cylinder is fixed on described installation framework, described 2nd binder cylinder is fixed on described auxiliary material cylinder, the piston rod of described 2nd binder cylinder is provided with the 2nd holding pad, described 2nd holding pad is arranged in described auxiliary material cylinder, and the discharge port of described auxiliary material cylinder is connected with described discharging mouth by pipeline.
A kind of food automatic heating working method that the present invention also provides, adopts above-mentioned food automatic heating processing units, and method comprises:
Mold addition operation: being injected in the model groove of mould by discharging mouth by food material slurry, then, top plate is closed by reset cylinder action;
Mold heated operation: mould, by the 2nd sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder, moves in U-shaped passage, the energising of semi-conductor cooling piece produces heat and the mould in U-shaped passage is carried out heated baking;
Mould die sinking operation: the mould in U-shaped passage is driven by the 4th sub-cylinder and exports from outlet and be transported to the process of the first sub-cylinder, the hook plate of top plate will be hooked by pull bar, top plate is automatically opened and is abutted on arc-shaped guide rail, and lower template is formed the food of thermoforming;
Mould discharging operation: in the first sub-cylinder driven mold moving process, top plate is put flat along arc-shaped guide rail, and air nozzle is to lower template blast-cold gas, blows out food from model groove while being lowered the temperature by the food in lower template model groove.
Clean bench provided by the invention, food automatic heating processing units provided by the invention and working method, mould can be driven to slide in rectangle guide path by cylinder assembly, and after filling food material slurry in a mold by discharging mouth, reset cylinder closing molding, mould is transported in U-shaped passage, heated by semi-conductor cooling piece, make the food material in mould by being thermoformed into final food, and after mould exports from U-shaped passage, to be coordinated with hook plate by pull bar and automatically open top plate, and now, the cold that semi-conductor cooling piece cold junction face produces will be exported by air nozzle under the driving of fan, and the food in lower template will be cooled by the freezing air that air nozzle exports, simultaneously, directly food can be gone out from lower template blowing up by adjusting the jet angle of air nozzle, realize automatically being taken out from mould by food, user only needs to place food basket in the side of equipment and holds the food blown off, in addition, while the hot junction of semi-conductor cooling piece carries out heating in the face of mould, the cold produced in the cold junction face of semi-conductor cooling piece also for the food in cooling die and the food processed blow out from mould, effectively make use of the cold of semi-conductor cooling piece and heat, realize food automatization processing, simultaneously, the simple volume of equipment overall structure is less, can be good at meeting the service requirements of little retail shop, same, can also use in integrated mill, realize the manufacturing cost reducing food automatic heating processing units and realize automatically processing food, to reduce the labour intensity of workman.
Embodiment
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments. Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
As Figure 1-Figure 4, the present embodiment food automatic heating processing units, comprises erecting frame 1, semi-conductor heating module 2, cylinder assembly 3, multiple mould 4 and automatic feeder apparatus 5, described erecting frame 1 is provided with interior guiding ring 11 and outer guiding ring 12, forms rectangle guide path (not shown) between described interior guiding ring 11 and described outer guiding ring 12, described rectangle guide path has been offered the first hollow out chute 101 successively, 2nd hollow out chute 102, 3rd hollow out chute 103 and the 4th hollow out chute 104, described cylinder assembly 3 comprises the sub-cylinder 31 of in rectangular layout first, 2nd sub-cylinder 32, 3rd sub-cylinder 33 and the 4th sub-sub-cylinder 31 of cylinder 34, first, 2nd sub-cylinder 32, the piston rod of the 3rd sub-cylinder 33 and the 4th sub-cylinder 34 is respectively arranged with the sub-cylinder 31 of push pedal 30, first, 2nd sub-cylinder 32, 3rd sub-cylinder 33 and the 4th sub-cylinder 34 respectively correspondence be positioned at the first hollow out chute 101, 2nd hollow out chute 102, the lower section of the 3rd hollow out chute 103 and the 4th hollow out chute 104, the first hollow out chute 101, 2nd hollow out chute 102, 3rd hollow out chute 103 and the 4th hollow out chute 104 slide and is provided with corresponding described push pedal 30, described semi-conductor heating module 2 comprises outer cover 21, insulation plate 22 and semi-conductor cooling piece 23, described insulation plate 22 is fixed on described erecting frame, U-shaped passage is formed between described insulation plate 22 and described erecting frame 1, described U-shaped passage has import and outlet, 2nd hollow out chute 102, 3rd hollow out chute 103 and the 4th hollow out chute 104 are arranged in described U-shaped passage, described first hollow out chute 101 is in the outside of described U-shaped passage and is arranged between described import and described outlet, described outer cover 21 is fixed on the outside of described insulation plate 22, air channel is formed between described outer cover 21 and described insulation plate 22, described air channel has blast inlet and goes out air port 201, described air channel is provided with fan (not shown), described semi-conductor cooling piece 23 is fixed on described insulation plate 22, the face, hot junction of described semi-conductor cooling piece 23 is arranged in described U-shaped passage, the cold junction face of described semi-conductor cooling piece 23 is arranged in described air channel, described U-shaped passage is furnished with heat pipe 231, described heat pipe 231 is attached on the face, hot junction of described semi-conductor cooling piece 23, described outer cover 21 is also provided with arc-shaped guide rail 24, the one end part of described arc-shaped guide rail 24 is in the top of described import, the other end of described arc-shaped guide rail 24 is between described import and described outlet, described mould 4 comprises hinged top plate 41 and lower template 42, described lower template 42 and described top plate 41 all formation model grooves, described lower template 42 is slidably arranged in described rectangle guide path, described top plate 41 is provided with outward extending hook plate 411, described outer cover 21 is provided with rotating connecting rod 25, the pull bar 251 that the free end of described connecting rod 25 is provided with described hook plate 411 coordinates, described connecting rod 25 is positioned at described exit, described erecting frame 1 is also provided with the reset cylinder 6 for closing described top plate 41, described reset cylinder 6 tilt upward arrange and between described import and described outlet, described automatic feeder apparatus 5 comprises installs framework 51, discharging mouth 52, air nozzle 50, major ingredient cylinder 53 and lift cylinder 54, described installation framework 51 is fixed on described erecting frame 1, described major ingredient cylinder 53 is fixed on described installation framework 51, described lift cylinder 54 is fixed on described installation framework 51, the piston rod of described lift cylinder 54 is provided with mounting plate 55, described discharging mouth 52 and described air nozzle 50 are arranged on described mounting plate 55, the discharge port of described major ingredient cylinder 53 is connected with described discharging mouth 52 by pipeline, described go out air port 201 be connected with described air nozzle 50 by pipeline, described mounting plate 55 is between described import and described outlet, described air nozzle 50 is near described outlet.
Specifically, the present embodiment food automatic heating processing units is in actual use, mould 4 between the import and outlet of U-shaped passage is in the state of opening, lower template 42 and top plate 41 keep flat and provide discharging mouth 52 to inject food material slurry in mould 4, then, top plate 41 overturn cover is realized closing molding 4 by reset cylinder 6 action in lower template 42, then, this mould of driving is transported to the 2nd sub-cylinder 32 place by the first sub-cylinder 31, and be input in U-shaped passage by the 2nd sub-cylinder 32 and heat, mould 4 will successively through the 2nd sub-cylinder 32 while heating in U-shaped passage, 3rd sub-cylinder 33 and the 4th sub-cylinder 34 are delivered to exit, mould is exported from outlet and is transported to the process of the first sub-cylinder 31 by the 4th sub-cylinder 34, the pull bar 251 being positioned at exit will catch on hook plate 411, mould 4 is made automatically to open top plate 41 in moving process, top plate 41 is supported by arc-shaped guide rail 24, and heat shaping food and will stay in lower template 42 by gravity, now, by air nozzle 50, the food in lower template 42 is blown, with cooling food and utilize wind-force to be blown out on lower template 42 by food, to realize food automatic demoulding. mould 4 after the demoulding will continue to move to the 2nd sub-cylinder 32 direction by the first sub-cylinder 31, and top plate 41 by along arc-shaped guide rail 24 mild put flat, avoiding occurring that top plate 41 falling velocity is excessive and produces noise and shock, mould 4 is transported to the lower section of discharging mouth 52 by following the first sub-cylinder 31. then, this mould 4 repeats, by continuing, the processing that aforesaid operations completes next food. wherein, while utilizing semi-conductor cooling piece 23 to carry out heating, semi-conductor cooling piece 23 produce cold by be fully utilized for heating shaping food lower the temperature, and complete the operation of automatic demoulding, the more effective level of automation that improve equipment, further, one-piece construction is simply compact, and manufacturing cost is lower. in addition, mould 4 is by, in cylinder assembly 3 moving process, interior guiding ring 11 and outer guiding ring 12 coordinate and will be led by mould 4, it is ensured that mould 4 can move smoothly. and the installation mode for reset cylinder 6, it is possible to offering through hole 13 in the region that the ring 11 that leads on erecting frame 1 surrounds, reset cylinder 6 tilts to be inserted in through hole 13. and even heat can be distributed in U-shaped passage by heat pipe 231 more fast that arrange in U-shaped passage.
Further, described automatic feeder apparatus 5 also comprises the first binder cylinder 56, rotary sleeve 57 and motor 571, described rotary sleeve 57 is rotating to be arranged in described major ingredient cylinder 53, described motor 571 is in transmission connection with described rotary sleeve 57, the piston rod of described first binder cylinder 56 is inserted in described rotary sleeve 57 and stretches out the bottom of described rotary sleeve 57, the piston rod of described first binder cylinder 56 is provided with the first holding pad (not shown), described first holding pad is arranged in described major ingredient cylinder 53, described rotary sleeve 57 is provided with agitating vane (not shown). concrete, food material raw material is put in major ingredient cylinder 53, the rotary sleeve 57 rotated evenly forms food material slurry by agitating vane processing food material raw material stirring, when needs annotate food material slurry by discharging mouth 52 to mould 4, first binder cylinder 56 drives the first holding pad action, is extruded by the food material slurry in major ingredient cylinder 53. in addition, automatic feeder apparatus 5 also comprises auxiliary material cylinder 58 and the 2nd binder cylinder 59, described auxiliary material cylinder 58 is fixed on described installation framework 51, described 2nd binder cylinder 59 is fixed on described auxiliary material cylinder 58, the piston rod of described 2nd binder cylinder 59 is provided with the 2nd holding pad (not shown), described 2nd holding pad is arranged in described auxiliary material cylinder 58, the discharge port of described auxiliary material cylinder 58 is connected with described discharging mouth 52 by pipeline, concrete, auxiliary material cylinder 58 can be thrown in auxiliary material slurry as required, and drive the 2nd holding pad action by the 2nd binder cylinder 59, auxiliary material slurry in auxiliary material cylinder 58 is extruded.
The present invention also provides a kind of food automatic heating working method, adopts above-mentioned food automatic heating processing units, and method comprises:
Mold addition operation: being injected in the model groove of mould by discharging mouth by food material slurry, then, top plate is closed by reset cylinder action;
Mold heated operation: mould, by the 2nd sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder, moves in U-shaped passage, the energising of semi-conductor cooling piece produces heat and the mould in U-shaped passage is carried out heated baking;
Mould die sinking operation: the mould in U-shaped passage is driven by the 4th sub-cylinder and exports from outlet and be transported to the process of the first sub-cylinder, the hook plate of top plate will be hooked by pull bar, top plate is automatically opened and is abutted on arc-shaped guide rail, and lower template is formed the food of thermoforming;
Mould discharging operation: in the first sub-cylinder driven mold moving process, top plate is put flat along arc-shaped guide rail, and air nozzle is to lower template blast-cold gas, blows out food from model groove while being lowered the temperature by the food in lower template model groove.
Food automatic heating processing units provided by the invention and working method, mould can be driven to slide in rectangle guide path by cylinder assembly, and after filling food material slurry in a mold by discharging mouth, reset cylinder closing molding, mould is transported in U-shaped passage, heated by semi-conductor cooling piece, make the food material in mould by being thermoformed into final food, and after mould exports from U-shaped passage, to be coordinated with hook plate by pull bar and automatically open top plate, and now, the cold that semi-conductor cooling piece cold junction face produces will be exported by air nozzle under the driving of fan, and the food in lower template will be cooled by the freezing air that air nozzle exports, simultaneously, directly food can be gone out from lower template blowing up by adjusting the jet angle of air nozzle, realize automatically being taken out from mould by food, user only needs to place food basket in the side of equipment and holds the food blown off, in addition, while the hot junction of semi-conductor cooling piece carries out heating in the face of mould, the cold produced in the cold junction face of semi-conductor cooling piece also for the food in cooling die and the food processed blow out from mould, effectively make use of the cold of semi-conductor cooling piece and heat, realize food automatization processing, simultaneously, the simple volume of equipment overall structure is less, can be good at meeting the service requirements of little retail shop, same, can also use in integrated mill, realize the manufacturing cost reducing food automatic heating processing units and realize automatically processing food, to reduce the labour intensity of workman.
Last it is noted that above embodiment is only in order to illustrate the technical scheme of the present invention, it is not intended to limit; Although with reference to previous embodiment to invention has been detailed description, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein part technology feature is carried out equivalent replacement; And these amendments or replacement, do not make the spirit and scope of the essence disengaging various embodiments of the present invention technical scheme of appropriate technical solution.