CN105594774A

CN105594774A - Food heat processing device and processing method

Info

Publication number: CN105594774A
Application number: CN201511014912.5A
Authority: CN
Inventors: 展彩娜
Original assignee: Individual
Current assignee: Individual
Priority date: 2015-12-31
Filing date: 2015-12-31
Publication date: 2016-05-25
Also published as: CN106360788A; CN106360788B; CN206137026U

Abstract

The invention provides a food heat processing device and a processing method. The device comprises a mounting rack, a semiconductor heating module, an air cylinder assembly, a plurality of moulds and an automatic feed device, wherein the air cylinder assembly comprises a first sub air cylinder, a second sub air cylinder, a third sub air cylinder and a fourth sub air cylinder; the semiconductor heating module comprises an outer cover, a heat insulation cover and a semiconductor chilling plate; a U-shaped channel is formed between the heat insulation cover and the mounting rack; the U-shaped channel is provided with an inlet and an outlet; the outer cover is fixed outside the heat insulation cover; an air duct is formed between the outer cover and the heat insulation cover; the air duct is provided with an air inlet and an air outlet; the hot end surface of the semiconductor chilling plate is positioned in the U-shaped channel; the cold end surface of the semiconductor chilling plate is positioned in the air duct; each mould comprises an upper mould plate and a lower mould plate that are hinged together; and the automatic feed device comprises a mounting frame, a discharging nozzle, an air nozzle, a main material cylinder and a lifting air cylinder. Therefore, the manufacturing cost of the food heat processing device is reduced and foods can be automatically processed.

Description

Food heat-processing equipment and processing method

Technical field

The present invention relates to food processing apparatus, relate in particular to a kind of food heat-processing equipment and processing method.

Background technology

At present, biscuit of the prior art or pastry food process equipment are generally large-scale pipeline system pattern, and in common retail shop processing now do food time, conventionally by operating personnel, food materials slurry is injected in mould, then close die mould is put in firing equipment and heated, finally, mould is taken out from firing equipment and opens mould and just can obtain the cake of given shape. As from the foregoing, annotate in process material, open-close module etc. of cake of the prior art completes operation by manual operation, and operating personnel's labour intensity is large and working (machining) efficiency is also lower. How designing a kind of food processing equipment simple in structure, low cost of manufacture is technical problem to be solved by this invention to realize automatic processed food.

Summary of the invention

Technical problem to be solved by this invention is: a kind of food heat-processing equipment and processing method are provided, realize and reduce the manufacturing cost of food heat-processing equipment and realize processing food automatically, to reduce workman's labour intensity.

Technical scheme provided by the invention is that a kind of food heat-processing equipment, comprises installing rack, semiconductor heating module, cylinder assembly, multiple mould and Automatic-feeding equipment, on described installing rack, be provided with interior guide ring and outer guide ring, between described interior guide ring and described outer guide ring, form rectangle gathering sill, in described rectangle gathering sill, offer successively the first hollow out chute, the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute, described cylinder assembly comprises the first sub-cylinder in rectangular layout, the second sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder, described the first sub-cylinder, described the second sub-cylinder, on the piston rod of described the 3rd sub-cylinder and described the 4th sub-cylinder, be respectively arranged with push pedal, described the first sub-cylinder, the second sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder respectively correspondence are positioned at described the first hollow out chute, the second hollow out chute, the below of the 3rd hollow out chute and the 4th hollow out chute, described the first hollow out chute, the second hollow out chute, in the 3rd hollow out chute and the 4th hollow out chute, slide and be provided with corresponding described push pedal, described semiconductor heating module comprises outer cover, heat shield and semiconductor chilling plate, described heat shield is fixed on and on described installing rack, forms U-shaped passage, described U-shaped passage has import and outlet, described the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute are arranged in described U-shaped passage, described the first hollow out chute is the outside of described U-shaped passage and be arranged between described import and described outlet, described outer cover is fixed on the outside of described heat shield, between described outer cover and described heat shield, form air channel, described air channel has air inlet and air outlet, in described air channel, be provided with fan, described semiconductor chilling plate is fixed on described heat shield, the hot junction face of described semiconductor chilling plate is arranged in described U-shaped passage, the cold junction face of described semiconductor chilling plate is arranged in described air channel, on described outer cover, be also provided with arc-shaped guide rail, one end portion of described arc-shaped guide rail is positioned at the top of described import, the other end of described arc-shaped guide rail is between described import and described outlet, described mould comprises hinged cope match-plate pattern and lower bolster, the equal formation model groove of described lower bolster and described cope match-plate pattern, described lower bolster is slidably arranged in described rectangle gathering sill, on described cope match-plate pattern, be provided with outward extending hook plate, on described outer cover, be provided with rotating connecting rod, the free end of described connecting rod is provided with the pull bar coordinating with described hook plate, described connecting rod is positioned at described exit, described installing rack is also provided with the reset cylinder for closing described cope match-plate pattern, described reset cylinder tilts upward to arrange and between described import and described outlet, described Automatic-feeding equipment comprises installation frame, discharging gate, air nozzle, major ingredient cylinder and lift cylinder, described installation frame is fixed on described installing rack, described major ingredient cylinder is fixed on described installation frame, described lift cylinder is fixed on described installation frame, on the piston rod of described lift cylinder, be provided with installing plate, described discharging gate and described air nozzle are arranged on described installing plate, the discharging opening of described major ingredient cylinder is connected with described discharging gate by pipeline, described air outlet is connected with described air nozzle by pipeline, described installing plate is between described import and described outlet, described air nozzle is near described outlet.

Further, described Automatic-feeding equipment also comprises the first binder cylinder, rotary sleeve and motor, described rotary sleeve is rotating to be arranged in described major ingredient cylinder, described motor and described rotary sleeve are in transmission connection, the bottom that the piston rod of described the first binder cylinder is inserted in described rotary sleeve and stretches out described rotary sleeve, on the piston rod of described the first binder cylinder, be provided with the first holding pad, on described rotary sleeve, be provided with stirring vane.

Further, described Automatic-feeding equipment also comprises auxiliary material cylinder and the second binder cylinder, described auxiliary material cylinder is fixed on described installation frame, described the second binder cylinder is fixed on described auxiliary material cylinder, the piston rod of described the second binder cylinder is provided with the second holding pad, described the second holding pad is arranged in described auxiliary material cylinder, and the discharging opening of described auxiliary material cylinder is connected with described discharging gate by pipeline.

A kind of food hot-working method that the present invention also provides, adopts above-mentioned food heat-processing equipment, and method comprises:

Mould charging process: by discharging gate, food materials slurry is injected in the model groove of mould, then, cope match-plate pattern is closed in reset cylinder action;

Mold heated operation: mould, by the second sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder, moves in U-shaped passage, semiconductor chilling plate energising produces heat the mould in U-shaped passage is carried out to heated baking;

Mould die sinking operation: the mould in U-shaped passage is driven from outlet and exported and be transported to the process of the first sub-cylinder by the 4th sub-cylinder, the hook plate of cope match-plate pattern will be hooked by pull bar, cope match-plate pattern is automatically opened and is abutted on arc-shaped guide rail, forms the food of thermoforming on lower bolster;

Mould discharging operation: in the first sub-cylinder driven mold moving process, cope match-plate pattern is set level along arc-shaped guide rail, and air nozzle is to lower bolster blast-cold gas, when cooling, food is blown out from model groove with the food in lower bolster model groove.

Clean bench provided by the invention, food heat-processing equipment provided by the invention and processing method, can drive mould to slide in rectangle gathering sill by cylinder assembly, and fill in mould by discharging gate after food materials slurry, reset cylinder closing molding, mould is transported in U-shaped passage, heat by semiconductor chilling plate, make the food materials in mould be thermoformed into final food, and after mould exports from U-shaped passage, to coordinate and automatically open cope match-plate pattern with hook plate by pull bar, and now, the cold that semiconductor chilling plate cold junction face produces will be exported by air nozzle under the driving of fan, and the cold air of air nozzle output will cool to the food on lower bolster, simultaneously, can directly food be blown out from lower bolster by the jet angle of adjusting air nozzle, realize and automatically food being taken out from mould, user only need to be sidelong and put food basket and hold the food blowing off of equipment, in addition, when heat in the face of mould in the hot junction of semiconductor chilling plate, the cold producing at the cold junction face of semiconductor chilling plate also blows out from mould for the food of cooling die the food processing, cold and the heat of semiconductor chilling plate are effectively utilized, realize food automation processing, simultaneously, the simple small volume of equipment overall structure, can be good at meeting the instructions for use of little retail shop, same, also can in integrated mill, use, realize and reduce the manufacturing cost of food heat-processing equipment and realize processing food automatically, to reduce workman's labour intensity.

Brief description of the drawings

In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.

Fig. 1 is the structural representation of food heat-processing equipment embodiment of the present invention;

Fig. 2 is the explosive view of food heat-processing equipment embodiment of the present invention;

Fig. 3 is the local enlarged diagram of a-quadrant in Fig. 2;

Fig. 4 is the structural representation of semiconductor heating module in food heat-processing equipment embodiment of the present invention.

Detailed description of the invention

For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiment. Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.

As Figure 1-Figure 4, the present embodiment food heat-processing equipment, comprises installing rack 1, semiconductor heating module 2, cylinder assembly 3, multiple mould 4 and Automatic-feeding equipment 5, on described installing rack 1, be provided with interior guide ring 11 and outer guide ring 12, between described interior guide ring 11 and described outer guide ring 12, form rectangle gathering sill (not shown), in described rectangle gathering sill, offer successively the first hollow out chute 101, the second hollow out chute 102, the 3rd hollow out chute 103 and the 4th hollow out chute 104, described cylinder assembly 3 comprises the first sub-cylinder 31 in rectangular layout, the second sub-cylinder 32, the 3rd sub-cylinder 33 and the sub-cylinder 31 of the 4th sub-cylinder 34, the first, the second sub-cylinder 32, on the piston rod of the 3rd sub-cylinder 33 and the 4th sub-cylinder 34, be respectively arranged with the sub-cylinder 31 of push pedal 30, the first, the second sub-cylinder 32, the 3rd sub-cylinder 33 and the 4th sub-cylinder 34 respectively correspondence are positioned at the first hollow out chute 101, the second hollow out chute 102, the below of the 3rd hollow out chute 103 and the 4th hollow out chute 104, the first hollow out chute 101, the second hollow out chute 102, in the 3rd hollow out chute 103 and the 4th hollow out chute 104, slide and be provided with corresponding described push pedal 30, described semiconductor heating module 2 comprises outer cover 21, heat shield 22 and semiconductor chilling plate 23, described heat shield 22 is fixed on described installing rack, between described heat shield 22 and described installing rack 1, form U-shaped passage, described U-shaped passage has import and outlet, the second hollow out chute 102, the 3rd hollow out chute 103 and the 4th hollow out chute 104 are arranged in described U-shaped passage, described the first hollow out chute 101 is the outside of described U-shaped passage and be arranged between described import and described outlet, described outer cover 21 is fixed on the outside of described heat shield 22, between described outer cover 21 and described heat shield 22, form air channel, described air channel has air inlet and air outlet 201, in described air channel, be provided with fan (not shown), described semiconductor chilling plate 23 is fixed on described heat shield 22, the hot junction face of described semiconductor chilling plate 23 is arranged in described U-shaped passage, the cold junction face of described semiconductor chilling plate 23 is arranged in described air channel, on described outer cover 21, be also provided with arc-shaped guide rail 24, one end portion of described arc-shaped guide rail 24 is positioned at the top of described import, the other end of described arc-shaped guide rail 24 is between described import and described outlet, described mould 4 comprises hinged cope match-plate pattern 41 and lower bolster 42, described lower bolster 42 and the equal formation model groove of described cope match-plate pattern 41, described lower bolster 42 is slidably arranged in described rectangle gathering sill, on described cope match-plate pattern 41, be provided with outward extending hook plate 411, on described outer cover 21, be provided with rotating connecting rod 25, the free end of described connecting rod 25 is provided with the pull bar 251 coordinating with described hook plate 411, described connecting rod 25 is positioned at described exit, described installing rack 1 is also provided with the reset cylinder 6 for closing described cope match-plate pattern 41, described reset cylinder 6 tilt upward arrange and between described import and described outlet, described Automatic-feeding equipment 5 comprises installation frame 51, discharging gate 52, air nozzle 50, major ingredient cylinder 53 and lift cylinder 54, described installation frame 51 is fixed on described installing rack 1, described major ingredient cylinder 53 is fixed on described installation frame 51, described lift cylinder 54 is fixed on described installation frame 51, on the piston rod of described lift cylinder 54, be provided with installing plate 55, described discharging gate 52 and described air nozzle 50 are arranged on described installing plate 55, the discharging opening of described major ingredient cylinder 53 is connected with described discharging gate 52 by pipeline, described air outlet 201 is connected with described air nozzle 50 by pipeline, described installing plate 55 is between described import and described outlet, described air nozzle 50 is near described outlet.

Particularly, the present embodiment food heat-processing equipment in actual use, mould 4 between import and the outlet of U-shaped passage is in open mode, lower bolster 42 and cope match-plate pattern 41 keep flat and provide discharging gate 52 to inject food materials slurry in mould 4, then, reset cylinder 6 moves realizes closing molding 4 by cope match-plate pattern 41 overturn cover on lower bolster 42, then, this mould of driving is transported to the second sub-cylinder 32 places by the first sub-cylinder 31, and be input in U-shaped passage and heat by the second sub-cylinder 32, will be successively through the second sub-cylinder 32 in mould 4 heats in U-shaped passage, the 3rd sub-cylinder 33 and the 4th sub-cylinder 34 are delivered to exit, the 4th sub-cylinder 34 is transported to mould the process of the first sub-cylinder 31 from outlet output, the pull bar 251 that is positioned at exit will catch on hook plate 411, make mould 4 in motion process, automatically open cope match-plate pattern 41, cope match-plate pattern 41 is supported by arc-shaped guide rail 24, and the food of hot briquetting will be stayed on lower bolster 42 by gravity, now, by air nozzle 50, the food on lower bolster 42 is blown, with cooling food and utilize wind-force that food is blown out from lower bolster 42, to realize food automatic demoulding. mould 4 after the demoulding will continue to move to the second sub-cylinder 32 directions by the first sub-cylinder 31, and cope match-plate pattern 41 is by along mild the setting level of arc-shaped guide rail 24, avoid occurring that cope match-plate pattern 41 fallings speed are excessive and produce noise and shock, mould 4 will be followed the first sub-cylinder 31 and be transported to the below of discharging gate 52. then, this mould 4 completes continuation repetition aforesaid operations the processing of next food. wherein, in utilizing semiconductor chilling plate 23 to heat, the cold that semiconductor chilling plate 23 produces is lowered the temperature the food being fully utilized for to hot briquetting, and complete the operation of automatic demoulding, the more effective automaticity that improves equipment, and overall structure is simply compact, manufacturing cost is lower. in addition, mould 4 is by cylinder assembly 3 moving process, and interior guide ring 11 and outer guide ring 12 coordinate and will lead to mould 4, guarantee that mould 4 can move smoothly. and for the mounting means of reset cylinder 6, offer through hole 13 in the region that surrounds of guide ring 11 in can be on installing rack 1, reset cylinder 6 tilts to be inserted in through hole 13.

Further, described Automatic-feeding equipment 5 also comprises the first binder cylinder 56, rotary sleeve 57 and motor 571, described rotary sleeve 57 is rotating to be arranged in described major ingredient cylinder 53, described motor 571 is in transmission connection with described rotary sleeve 57, the bottom that the piston rod of described the first binder cylinder 56 is inserted in described rotary sleeve 57 and stretches out described rotary sleeve 57, on the piston rod of described the first binder cylinder 56, be provided with the first holding pad (not shown), described the first holding pad is arranged in described major ingredient cylinder 53, on described rotary sleeve 57, be provided with stirring vane (not shown). concrete, food materials raw material is put in major ingredient cylinder 53, the rotary sleeve 57 rotating process the food materials raw material formation food materials slurry that stirs by stirring vane, in the time that needs are annotated food materials slurry by discharging gate 52 to mould 4, the first binder cylinder 56 drives the first holding pad action, and the food materials slurry in major ingredient cylinder 53 is extruded. in addition, Automatic-feeding equipment 5 also comprises auxiliary material cylinder 58 and the second binder cylinder 59, described auxiliary material cylinder 58 is fixed on described installation frame 51, described the second binder cylinder 59 is fixed on described auxiliary material cylinder 58, the piston rod of described the second binder cylinder 59 is provided with the second holding pad (not shown), described the second holding pad is arranged in described auxiliary material cylinder 58, the discharging opening of described auxiliary material cylinder 58 is connected with described discharging gate 52 by pipeline, concrete, in auxiliary material cylinder 58, can throw in as required auxiliary material slurry, and drive the second holding pad action by the second binder cylinder 59, auxiliary material slurry in auxiliary material cylinder 58 is extruded.

The present invention also provides a kind of food hot-working method, adopts above-mentioned food heat-processing equipment, and method comprises:

Food heat-processing equipment provided by the invention and processing method, can drive mould to slide in rectangle gathering sill by cylinder assembly, and fill in mould by discharging gate after food materials slurry, reset cylinder closing molding, mould is transported in U-shaped passage, heat by semiconductor chilling plate, make the food materials in mould be thermoformed into final food, and after mould exports from U-shaped passage, to coordinate and automatically open cope match-plate pattern with hook plate by pull bar, and now, the cold that semiconductor chilling plate cold junction face produces will be exported by air nozzle under the driving of fan, and the cold air of air nozzle output will cool to the food on lower bolster, simultaneously, can directly food be blown out from lower bolster by the jet angle of adjusting air nozzle, realize and automatically food being taken out from mould, user only need to be sidelong and put food basket and hold the food blowing off of equipment, in addition, when heat in the face of mould in the hot junction of semiconductor chilling plate, the cold producing at the cold junction face of semiconductor chilling plate also blows out from mould for the food of cooling die the food processing, cold and the heat of semiconductor chilling plate are effectively utilized, realize food automation processing, simultaneously, the simple small volume of equipment overall structure, can be good at meeting the instructions for use of little retail shop, same, also can in integrated mill, use, realize and reduce the manufacturing cost of food heat-processing equipment and realize processing food automatically, to reduce workman's labour intensity.

Finally it should be noted that: above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these amendments or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims

1. a food heat-processing equipment, is characterized in that, comprises installing rack, semiconductor heating module, cylinder assembly, multiple mould and Automatic-feeding equipment, on described installing rack, be provided with interior guide ring and outer guide ring, between described interior guide ring and described outer guide ring, form rectangle gathering sill, in described rectangle gathering sill, offer successively the first hollow out chute, the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute, described cylinder assembly comprises the first sub-cylinder in rectangular layout, the second sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder, described the first sub-cylinder, described the second sub-cylinder, on the piston rod of described the 3rd sub-cylinder and described the 4th sub-cylinder, be respectively arranged with push pedal, described the first sub-cylinder, the second sub-cylinder, the 3rd sub-cylinder and the 4th sub-cylinder respectively correspondence are positioned at described the first hollow out chute, the second hollow out chute, the below of the 3rd hollow out chute and the 4th hollow out chute, described the first hollow out chute, the second hollow out chute, in the 3rd hollow out chute and the 4th hollow out chute, slide and be provided with corresponding described push pedal, described semiconductor heating module comprises outer cover, heat shield and semiconductor chilling plate, described heat shield is fixed on and on described installing rack, forms U-shaped passage, described U-shaped passage has import and outlet, described the second hollow out chute, the 3rd hollow out chute and the 4th hollow out chute are arranged in described U-shaped passage, described the first hollow out chute is the outside of described U-shaped passage and be arranged between described import and described outlet, described outer cover is fixed on the outside of described heat shield, between described outer cover and described heat shield, form air channel, described air channel has air inlet and air outlet, in described air channel, be provided with fan, described semiconductor chilling plate is fixed on described heat shield, the hot junction face of described semiconductor chilling plate is arranged in described U-shaped passage, the cold junction face of described semiconductor chilling plate is arranged in described air channel, on described outer cover, be also provided with arc-shaped guide rail, one end portion of described arc-shaped guide rail is positioned at the top of described import, the other end of described arc-shaped guide rail is between described import and described outlet, described mould comprises hinged cope match-plate pattern and lower bolster, the equal formation model groove of described lower bolster and described cope match-plate pattern, described lower bolster is slidably arranged in described rectangle gathering sill, on described cope match-plate pattern, be provided with outward extending hook plate, on described outer cover, be provided with rotating connecting rod, the free end of described connecting rod is provided with the pull bar coordinating with described hook plate, described connecting rod is positioned at described exit, described installing rack is also provided with the reset cylinder for closing described cope match-plate pattern, described reset cylinder tilts upward to arrange and between described import and described outlet, described Automatic-feeding equipment comprises installation frame, discharging gate, air nozzle, major ingredient cylinder and lift cylinder, described installation frame is fixed on described installing rack, described major ingredient cylinder is fixed on described installation frame, described lift cylinder is fixed on described installation frame, on the piston rod of described lift cylinder, be provided with installing plate, described discharging gate and described air nozzle are arranged on described installing plate, the discharging opening of described major ingredient cylinder is connected with described discharging gate by pipeline, described air outlet is connected with described air nozzle by pipeline, described installing plate is between described import and described outlet, described air nozzle is near described outlet.

2. food heat-processing equipment according to claim 1, it is characterized in that, described Automatic-feeding equipment also comprises the first binder cylinder, rotary sleeve and motor, described rotary sleeve is rotating to be arranged in described major ingredient cylinder, described motor and described rotary sleeve are in transmission connection, the bottom that the piston rod of described the first binder cylinder is inserted in described rotary sleeve and stretches out described rotary sleeve, on the piston rod of described the first binder cylinder, be provided with the first holding pad, on described rotary sleeve, be provided with stirring vane.

3. food heat-processing equipment according to claim 2, it is characterized in that, described Automatic-feeding equipment also comprises auxiliary material cylinder and the second binder cylinder, described auxiliary material cylinder is fixed on described installation frame, described the second binder cylinder is fixed on described auxiliary material cylinder, the piston rod of described the second binder cylinder is provided with the second holding pad, and described the second holding pad is arranged in described auxiliary material cylinder, and the discharging opening of described auxiliary material cylinder is connected with described discharging gate by pipeline.

4. a food hot-working method, is characterized in that, adopts the food heat-processing equipment as described in as arbitrary in claim 1-3, and method comprises: