CN105637597B - Harness production system and harness production method - Google Patents

Harness production system and harness production method Download PDF

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Publication number
CN105637597B
CN105637597B CN201480054745.4A CN201480054745A CN105637597B CN 105637597 B CN105637597 B CN 105637597B CN 201480054745 A CN201480054745 A CN 201480054745A CN 105637597 B CN105637597 B CN 105637597B
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China
Prior art keywords
electric wire
group
wire
terminal
sub
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CN201480054745.4A
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Chinese (zh)
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CN105637597A (en
Inventor
平田明行
中原光
中原光一
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Yazaki Corp
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Yazaki Corp
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Priority to CN201610804967.4A priority Critical patent/CN106340355B/en
Priority to CN201610806421.2A priority patent/CN106448934B/en
Publication of CN105637597A publication Critical patent/CN105637597A/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/345—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by spraying, ejecting or dispensing marking fluid
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)

Abstract

In harness production system (31), constituting group (36) as the first system includes：Coloring units (40), wire terminations collection portion (57), selection electric wire pulling unit (58), measurement portion (59), electric wire cutting portion (60), end peeling part (68), terminal mount (69), electric wire holding rod (62), electric wire U-shaped placement section (61) and electric wire holding rod moving portion (63).In wire terminations collection portion (57), collect each wire terminations (48) of a variety of electric wires (44), and keeps each wire terminations (48) respectively.In selection electric wire pulling unit (58), electric wire (44) are selected based on the electric wire classification for constituting 1 sub- harness, it is alternatively that electric wire (64) is pulled out from wire terminations collection portion (57).The length of instruction is cut to after the selection electric wire (64) being drawn out by electric wire cutting portion (60), and becomes measurement cutting electric wire (65).Measurement cutting electric wire (65) is coloured by coloring units (40).

Description

Harness production system and harness production method
Technical field
The present invention relates to harness production system and harness production method, comprising for coloured material pair in system composition The coloring units that coating electric wire portion is coloured.
Background technique
Electric wire for transmitting electric power, signal is configured to：Conductive metal conductor；And have The insulator of the resin of insulating properties and coating conductor.In the electric wire constituted in this way, conductor is sometimes referred to as core wire, wire conductor Portion etc., in addition, insulator is sometimes referred to as cladding, coating electric wire portion etc..Since electric wire is used to transmit electric power, signal as described above And use, therefore according to its purposes, material, thickness, composition, the material of insulator, thickness of conductor etc. can be different.For example, In the case where conductor, using copper, copper alloy or aluminium, aluminium alloy etc..Moreover, manufacturing wire rod with such material, only general is utilized Material made of wire rod is tied up, it is twisted made of material form conductor.Alternatively, the material for not having to wire rod sometimes and being constructed with single Material is to form conductor.The thickness of electric wire for example can have from small to large various thicknesses by cross-sectional area of conductor product representation.In addition, electric wire Thickness also can be different according to the item number of above-mentioned wire rod.On the other hand, about insulator, it is contemplated that heat resistance, against weather, resistance to Chemically, wearability, flame retardancy etc. select resin material.In addition, suitably setting thickness in order to ensure insulating properties.According to above It is found that electric wire has various classifications.
Sometimes an electric wire is used only, but in the case where automobile (moving body), uses a plurality of electric wire.A plurality of electric wire is constituted Harness and used.It is illustrated about harness, in the car equipped with various electronic equipments, so that being able to achieve the basic nature of vehicle Can, that is, it travels, turn, stopping such performance, safety, and realizing vehicle convenience, comfort.These various electronic equipments It is acted using electric power and control signal from battery, be responsible for transmitting the electric power and signal is exactly harness.Harness is according to setting Standby value, installation position of type, streaming current etc. need the electric wire of various classifications (length, thickness, insulating material).
In harness including multiple various types of other electric wires, for example, if the appearance of electric wire itself is all identical, then it is made It brings up extremely difficult.In addition, generating the connection of mistake sometimes when equipment is connected to each other.Also, it can also be brought to maintenance It is inconvenient.Therefore, in order to identify various types of other electric wire, generally implement coloring, label in coating electric wire portion.In patent document 1 It shows in the motion of the method for manufacture harness, the method that coating electric wire portion is coloured, is marked.
There is the process of manufacture electric wire, cut in the public technology for briefly describing patent document 1 in the manufacturing method of harness The process for powering off line, the process for removing coating electric wire portion, the work for inlaying the process of metal terminal crimping connection, progress shell Sequence is implemented the coloring for obtaining information needed for these processes, is marked before each process.
The public technology of patent document 1 has a problem that：When wanting to be suitable for various types of other electric wire, due to for every A electric wire classification needs the production line comprising all above-mentioned operations, or in other words due to requiring coloring dress in each production line It sets, it is therefore necessary to which the more space ensured for manufacturing device to be arranged, manufacturing cost rise.
In addition, at least needing 2 colorings in the process for producing 1 sub- harness in technology disclosed Patent Document 2 Device, labelling apparatus, therefore, it is also desirable to 2 production lines.
Existing technical literature
Patent document
Patent document 1：Japanese Patent Publication 7-1645 bulletin (JP H07-001645 B2)
Patent document 2：No. 4035105 bulletins of Japanese Patent No. (4035105 B of JP)
Summary of the invention
The present invention has been made in view of the above-described circumstances, and project is to provide a kind of harness production system and harness production Method, the densification and cost that can be realized equipment used in producing reduce.
Harness production system involved in the 1st form of the invention, including coloring units and as more forward than coloring units The system of process side is constituted, and the coloring units are used to be coloured with each coating electric wire portion of the coloured material to a variety of electric wires, The system of process side more forward than coloring units is constituted：Wire terminations collection portion is used for each electric wire end of a variety of electric wires Collect and keep respectively in end；Electric wire pulling unit is selected, is used for from each wire terminations kept respectively by wire terminations collection portion The desired electric wire classification of middle selection, and by the electric wire of the classification of selection, alternatively electric wire is pulled out from wire terminations collection portion.
That is, the system as process side more forward than coloring units is constituted, including wire terminations set in harness production system Portion and selection electric wire pulling unit.In wire terminations collection portion, collect each wire terminations of a variety of electric wires, and keeps this each respectively Wire terminations.In selection electric wire pulling unit, electricity is selected based on the electric wire classification for becoming the object that coloring units are coloured Line, it is alternatively that electric wire is pulled out from wire terminations collection portion.By coloring units by coating electric wire after the selection electric wire being drawn out Portion's coloring.In this way, by making the other selection of wire type change, thus even if will constitute a variety of electric wires of 1 sub- harness to Process side is flowed afterwards, can also be coloured with 1 coloring units.In other words, make in the feelings for needing to produce a variety of electric wires Under condition, it can also be coloured with 1 coloring units.
Harness production system can also further include：Measurement portion is used to measure the selection pulled out by selection electric wire pulling unit The length of electric wire；Electric wire cutting portion is used for the measurement based on measurement portion, cuts off selection electric wire with the length of instruction；End Peeling part, peeling makes electric wire respectively for two ends of measurement cutting electric wire obtained from being used to be cut off by electric wire cutting portion Conductor portion is exposed；And terminal mount, it is used for desired in the wire conductor portion installation exposed using end peeling part Metal terminal.
Using such composition, even if can also be used in the case where needing to produce a variety of electric wires for constituting 1 sub- harness 1 process carries out the series of processes until the installation of metal terminal, in this series of processes can with 1 coloring units come Coloring, and produce sub-line beam.
Harness production system can also further include：The first system constitute group, be used for produce have multiple band terminals after know The rear identification electric wire group of other electric wire, band terminal after identification electric wire be metal terminal is mounted with using terminal mount and obtain and Obtained from coloring units are by the coloring of coating electric wire portion；Terminal insertion portion is used for the metal end of rear identification electric wire group The chamber of corresponding connector shell is arrived in son receiving；And inventory portion, configuration constitute group and terminal insertion portion in the first system Between, for identifying electric wire group after storing.
It is constituted in group in the first system, producing has multiple rear identification electric wire groups with identification electric wire after terminal.By first System constitutes the rear identification electric wire group that group obtains and is stored in inventory portion before metal terminal is inserted into connector shell.Cause This, after installing metal terminal, metal terminal is inserted into before connector shell, can adjust speed of production.
Harness production system can also further include：Electric wire holding rod is used to keep electricity needed for 1 sub- harness production Line classification amount and quantity, electric wire cut off by the measurement that electric wire cutting portion obtains；Electric wire U-shaped placement section is used to measure and cut Power-off line is individually positioned in the desired position of electric wire holding rod with approximate U shape；And electric wire holding rod moving portion, it is used to make Electric wire holding rod terminad peeling part and terminal mount are mobile.
Using such composition, the position processed in process after severance is facing one direction.In addition, in coloring process In the case where after cutting, using electric wire holding rod moving portion, the desired of electric wire holding rod will be individually positioned in approximate U shape Multiple measurements cutting electric wire of position is transported to end peeling part and terminal mount to coloring units.Therefore, the work after cutting Sequence becomes easy, and can be improved production efficiency.Alternatively, it is also possible in a manner of it will measure cutting electric wire and flow to rear process one by one It is produced.
Harness production system also may include：The first system constitutes group, is used to produced automatically with after multiple band terminals Identify the rear identification electric wire group of electric wire, after band terminal identification electric wire be mounted with metal terminal using terminal mount and obtain, And obtained from coloring units are by the coloring of coating electric wire portion；Second system constitutes group, is used for rear identification electric wire group's Metal terminal accommodates the chamber to corresponding connector shell automatically, to partly produce sub-line beam；Third system constitutes group, It is used to that the chamber to corresponding connector shell will to be accommodated manually to be made of the metal terminal that group accommodates automatically the second system Room, to complete the production of sub-line beam；And the second inventory portion, configuration constitutes group in second system and third system constitutes group Between, for storing the sub-line beam after partly producing.
It using such composition, is constituted in group in the first system, automatic production has multiple with identification electric wire after terminal Electric wire group is identified afterwards.It is constituted in group in second system, automatically partly produces sub-line beam.It is constituted in group in third system, manually (by operator) produces so that sub-line beam is completed.The sub-line beam that group obtains will be made of second system is stored in the second inventory portion. Therefore, using such storage, speed of production can be adjusted between group and manually system composition group by constituting in automatic system.
Harness production system can also supply various metals terminal to terminal mount.
Using such composition, even if can also use 1 in the case where needing to produce a variety of electric wires and various metals terminal A coloring units colour, and produce sub-line beam.
Harness production method involved in the 2nd form of the invention includes to colour process and before carrying out coloring process Process is coloured with each coating electric wire portion of the coloured material to a variety of electric wires in the coloring process, is carrying out coloring process Process before comprises the following steps：Each wire terminations of a variety of electric wires are collected and each wire terminations are kept at electricity Line end collection portion；And desired electric wire classification is selected from each wire terminations kept respectively by wire terminations collection portion, And by the classification electric wire of selection alternatively electric wire from wire terminations collection portion pull out.
That is, harness production method includes 2 processes before colouring process.In first process, by a variety of electric wires Each wire terminations collect in wire terminations collection portion, and each wire terminations are kept at wire terminations collection portion.? In second process, the desired other selection electric wire of wire type is pulled out from each wire terminations collection portion.The selection electric wire being drawn out Coating electric wire portion is coloured by coloring process later.In this way, by making the other selection of wire type change, thus even if by structure It is flow to rear process side at a variety of electric wires of 1 sub- harness, can also be coloured with 1 coloring process.In other words, make In the case where needing to produce a variety of electric wires, 1 coloring process color can be also used, and produce sub-line beam.
Harness production method can also also include following process：Measure the selection electric wire pulled out from wire terminations collection portion Length；Electric wire cutting will be selected with the length of instruction；By two ends point of the measurement cutting electric wire as obtained from the cutting Other peeling come make wire conductor portion expose；And desired metal terminal is installed in wire conductor portion.
Using such composition, even if can also be used in the case where needing to produce a variety of electric wires for constituting 1 sub- harness 1 process carries out the series of processes until the installation of metal terminal, in this series of processes can with 1 coloring units come Coloring.
Each form according to the present invention also can even if need a variety of electric wires in 1 sub- harness to produce It is coloured with 1 coloring units and produces sub-line beam.Therefore, each form according to the present invention, compared with the past, the effect having Fruit is：It can be realized the densification of equipment used in production, cost reduces.
Detailed description of the invention
Fig. 1 is the basic composition figure of harness production system involved in embodiment.
Fig. 2 is that the first system of harness production system shown in FIG. 1 constitutes the basic composition figure of group.
Fig. 3 is to show the figure that measurement cutting electric wire is placed on to the state on electric wire holding rod.
Fig. 4 is shown the figure of the state of wire terminations coloring.
Fig. 5 is shown the figure of the state of wire terminations peeling.
Fig. 6 is the figure that electric wire group is identified after showing.
Fig. 7 is the figure for showing sub-line beam (midway).
Fig. 8 is the figure for showing sub-line beam.
Fig. 9 is the detailed composition figure of harness production system involved in embodiment.
Figure 10 is the perspective view for showing the appearance of harness.
Figure 11 (a) -11 (c) is the figure for showing wire terminations and colored portion.
Figure 12 is the composition figure for showing the first system composition group of harness production system shown in Fig. 9.
Figure 13 is to show the amplification composition figure that cutting machine is placed from mover.
Figure 14 is the composition figure for showing coloring units.
Figure 15 is the composition figure for showing end cleaning part.
Figure 16 is the composition figure for showing coloring units main part.
Figure 17 (a) -17 (c) is the explanatory diagram for showing the attachment state of coloured material.
Figure 18 is the composition figure for showing drying section.
Figure 19 (a) is the composition figure for showing design confirmation portion and confirmation method, and Figure 19 (b) shows image displaying part Display.
Figure 20 is the Action Specification figure for showing end peeling part.
Figure 21 is the Action Specification figure for showing terminal mount.
Figure 22 is to show the composition figure that the first system of the configuration change of coloring units is constituted to group.
Figure 23 is to show the composition figure that the first system of the configuration change of coloring units is constituted to group.
Specific embodiment
In the following, -8 illustrating the basic composition of harness production system involved in embodiment referring to Fig.1.
As shown in Figure 1, harness production system 1 involved in basic embodiment is for producing the sub-line beam etc. for constituting harness The system of intermediate green product.Harness production system 1 shown in FIG. 1 is shown until producing 2 (centre production of sub-line beam shown in Fig. 8 Product) composition.
Harness production system 1 includes that the first system constitutes group 3, second system constitutes group 4, third system constitutes group 5, first Inventory portion 6, the second inventory portion 7 and third inventory portion 8.
It constitutes in group 3 in the first system, as the component for constituting sub-line beam 2 shown in Fig. 8, is identified after having multiple band terminals Electric wire 9 (rear identification electric wire group 10).It is identified in electric wire 9 after band terminal, as rear identification effective in the production of sub-line beam 2 Part, be formed with colored portion 11.The colored portion 11 is by using coloring units 12 and with coloured material by coating electric wire portion 13 colorings are to formation.The first system is constituted group 3 other than including coloring units 12, further includes wire terminations collection portion 14, electric wire pulling unit 15, measurement portion 16, electric wire cutting portion 17, end peeling part 18, terminal mount 19, electric wire is selected to keep Bar 20, electric wire U-shaped placement section 21 and electric wire holding rod moving portion 22.In Fig. 2, in electric wire cutting portion 17 and end peeling Coloring units 12 are configured between portion 18.In addition, coloring units 12 can also be configured in the front and back of measurement portion 16, terminal installation Position after portion 19.
In wire terminations collection portion 14, each wire terminations 24 of a variety of electric wires 23 on reel are collected, and Each wire terminations 24 are kept respectively.In selection electric wire pulling unit 15, selected based on the electric wire classification for constituting 1 sub- harness 2 Electric wire 23 is selected, and is pulled out as selection electric wire 25 from wire terminations collection portion 14.After the selection electric wire 25 being drawn out It is cut to the length of instruction by electric wire cutting portion 17, becomes measurement cutting electric wire 26.Measurement is cut using electric wire U-shaped placement section 21 Power-off line 26 is placed on electric wire holding rod 20 with approximate U shape.At this point, the end of measurement cutting electric wire 26 is kept relative to electric wire The setting position of bar 20 will consider for example to prevent electric wire when assembling harness from winding each other, or in view of production sub-line beam Metal terminal insertion sequence when 2.
For the end of measurement cutting electric wire 26, a certain range of the outer surface in coating electric wire portion 13 is wiped, and And the part after being wiped is coloured using the main part of coloring units 12.Confirmed with the design of coloring units 12 Part checks colored portion 11.
In terminal mount 19, metal terminal 27 is installed, identifies electric wire 9 after thus obtaining band terminal.Know after band terminal Other electric wire 9 identifies electric wire group 10 after becoming in the state of maintaining multiple by electric wire holding rod 20.
Constituted in group 4 in second system, keep identifying after multiple band terminals from electric wire holding rod 20 electric wire 9 (after Identification electric wire group 10) partly produce sub-line beam 2 shown in Fig. 7.Constituted in group 4 in second system, to the chamber of shell 28 from Dynamic insertion (automatic receiving) metal terminal 27.
It constitutes in group 5 and produces in third system, so that sub-line beam 2 is completed as illustrated in fig. 8.It is constituted in third system In group 5, the process for being difficult to automaton is carried out.Following process is carried out specifically, constituting in group 5 in third system：Manually It is inserted in second system and constitutes the metal terminal 27 that cannot be automatically inserted into group 4 and (such as be oppositely inserted into other metal terminals The case where etc.).It is carried out in addition, being constituted in group 5 in third system：By with after terminal identify electric wire 9 reverse process, by electric wire that The process etc. of this engagement.Following process is carried out in addition, constituting in group 5 in third system：It is more suitable as assembled by hand grommet etc. In the external devices of pre-assembly.
The first inventory portion 6 is stored in by the rear identification electric wire group 10 that group 3 obtains is constituted using the first system.Second will be utilized System constitutes the sub-line beam 2 that group 4 obtains and is stored in the second inventory portion 7.The sub-line beam 2 that group 5 obtains will be constituted using third system It is stored in third inventory portion 8.Sub-line beam 2 in addition, though not shown, but after being stored in third inventory portion 8 is placed on Harness is assembled as on wiring plate.
In harness production system 1, in the case where 1 sub- harness 2 needs a variety of electric wires 23 to produce, 1 can be used Coloring units 12 form the colored portion 11 as rear identification division.For harness production system 1, even if coloring units 12 Being 1 can also correspond to.Therefore, compared with the past, it can be realized the densification of equipment used in production, cost reduces.
About coloring units 12, " coloring units and/or marking unit " can also be denoted as.Marking unit is to be used for The unit being marked with coloured material.
About sub-line beam 2, " sub-line beam ", which refers to, to be all inserted into metal terminal 27 (crimp type terminal etc.) in connector shell State, state after engagement sub-line beam.In other words, " sub-line beam " refers to the state that all metal terminals 27 do not expose Sub-line beam.
About colored portion 11, colored state in addition to other than circumferentially for linear (band-like), being also possible to a little as shown in the figure (), label (zero, △, A, B etc.) etc..
It does not include that third system constitutes group 5 and the composition that is all automatically inserted into metal terminal 27 alternatively, it is also possible to be.Separately Outside, conversely, being also possible to not include that second system constitutes group 4 and the composition that is all manually inserted into metal terminal 27.Also, second System constitutes group 4 and the configuration sequence of third system composition group 5 can also be opposite with diagram.Alternatively, can also be by the second system System constitutes any one of group 4 and third system composition group 5 or both 2 and arranges side by side.
In the following, illustrating the detailed composition of harness production system involved in embodiment referring to Fig. 9-23.
As shown in figure 9, harness production system 31 involved in detailed embodiment includes sub- wire harness production line 32 and harness Assembly line 33.Alternatively, it is also possible to which sub- wire harness production line 32 is referred to as preceding process line 34, harness assembly line 33 is referred to as rear process line 35。
Sub- wire harness production line 32 includes 2 lines.Sub- wire harness production line 32 includes：Can it is corresponding with automaton include first System constitutes group 36, second system constitutes group 37, the first inventory portion 38 (38a, 38b), the second inventory portion 39 (39a, 39b) Line；And (operator carries out group to the corresponding line comprising third system composition group 41, third inventory portion 42 (42a, 42b) manually The line of dress).It is constituted in group 36 in the first system and is provided with coloring units 40.
In addition, illustrating that sub- wire harness production line 32 is 2 lines, but line number is not particularly limited, such as is also possible to 1 Line.
Group 36 can be constituted with the corresponding line of automaton, that is, the first system and second system constitutes group 37 and (do not schemed by computer Show) control, by control mechanism (not shown) come work.The control unit that computer is constituted is configured to each system Composition carries out control or can control together whole.Control unit has CPU, RAM, ROM etc..Using with sub-line beam The corresponding program of type, can change production stage, speed of production etc., such as even if supply device have it is multiple, also can be reliable Ground selects etc..In addition, the control carried out using control unit, can determine quality etc. on the way in production.
Harness assembly line 33 is the dedicated line of assembling that the downstream side of sub- wire harness production line 32 is arranged in.In harness assembly line In 33, in the sub-line beam 2 of wiring plate over-assemble one or two or more Fig. 8.At this point, by carrying out winding, installation outside Device etc., to assemble harness 43 shown in Fig. 10.In addition, the composition of the harness 43 of Figure 10, face shaping are an examples.This Place omits the diagram of the external devices such as protector, grommet.
In Figure 10, harness 43 is the beam of electric wire 44, is laid in the predetermined position of automobile (moving body) and transmits electric power, letter Number.Have about the electric number of lines needed in automobile comprising when enumerating, there are several hundred from so-called general vehicle to advanced vehicle It according to circumstances can be more than thousand.Such harness 43 will be processed and be produced one by one due to electric wire, it is therefore desirable to many processes, Expend very big labour and time.Therefore, realize that the automation of production is important.
According to the configuration of the equipment (vehicle mounted electric piece installing) of carrying in the car come production line beam 43.Kind as harness 43 Class, such as when being enumerated since front side, there is engine room harness, vehicle neck side harness, instrument board harness, door line Beam, rear side harness etc..
Harness 43 is the beam of electric wire 44, and the composition of the part as beam has main line 45 and the pre-determined bit from the main line 45 Set multiple branch lines 46 of fork.The end of main line 45, multiple branch lines 46 is provided with various types of connectors 47.Connector 47 With being mounted on the metal terminal of 44 end of electric wire and accommodate the connector shell of the metal terminal.
In harness 43, in order to reliably be electrically connected, the metal terminal of 44 end of electric wire needs to be inserted in connector The predetermined position of shell.In embodiment, the design of identification shown in Figure 11 (a) is formed in the end of electric wire 44 48 Part, i.e. colored portion 49.It is appended drawing reference 48 in explanation here, but measuring and cutting in addition, the end about electric wire 44 After powering off line 44, shown with aftermentioned appended drawing reference 66,67.
In Figure 11 (a), illustrate the composition of electric wire 44 first.Electric wire 44 includes wire conductor portion 50 (conductor) and electric wire Covering portion 51 (insulator).Wire conductor portion 50 is conductive.Coating electric wire portion 51 has insulating properties.Coating electric wire portion 51 is By squeezing out uncoloured molten resin material in the outer surface in wire conductor portion 50 to be formed.Coating electric wire portion 51 exists The colorant of white is mixed in resin material and becomes white.It is formed alternatively, colorant can not also be mixed in resin material For natural color.In addition, the color in coating electric wire portion 51 in embodiment in principle for white but it is also possible to be Natural color, Its allochromatic colour.
Next, illustrating colored portion 49.Colored portion 49 is formed in the outer surface in the coating electric wire portion 51 of white.Colored portion 49 Outer surface presumptive area and substantially formed.Colored portion 49 be by with coloured material by coating electric wire portion 51 Appearance face colouring is to formation.
It is first area between appended drawing reference ar1 and ar2, between appended drawing reference ar2 and ar3 in Figure 11 (b), 11 (c) It is third region between appended drawing reference ar3 and ar4 for second area, is the fourth region, attached drawing between appended drawing reference ar5 and ar6 Marking is the 5th region between ar6 and ar7, is the 6th region between appended drawing reference ar7 and ar8.In this way, the coloring of Figure 11 (b) The half in portion 49 across third region and second area, in addition, the half across the 6th region and the 5th region formed.Another party Face is respectively formed in first area and third region in the case where colored portion 49 of Figure 11 (c), in addition, being respectively formed in Four regions and the 6th region.In addition, the forming method of colored portion 49 is not limited to explanation herein.As long as colored portion 49 can be identified i.e. Can, quantity, width etc. can also be suitably changed.In addition, colored portion 49 can not also be circumferentially linear (band-like), but point, Label etc..
As the color of colored portion 49, W/B (white/black), B (black), R (red), L (indigo plant), Lg (light green), G can be enumerated (green), Y (Huang), V (purple), P (powder), Sb (sky blue), Br (brown) etc..About the color of colored portion 49, as long as can be relative to white The coating electric wire portion 51 of color identifies, in addition, there is no problem as long as it can identify with other colors.
Coloring units 40 are provided with as shown in figure 9, constituting in group 36 in the first system, constitute shape in group 36 in the first system At colored portion 49.Firstly, illustrating that the first system constitutes group 36.
As shown in figure 12, it includes placing cutting machine 52, first from mover to place crimping from mover that the first system, which constitutes group 36, Line 53 and second from mover place compression bonded line 54.Cutting machine 52, first, which is placed, from mover places compression bonded line 53, the from mover Two place compression bonded line 54 from mover is continuously arranged from the paper from left to right of Figure 12.First places compression bonded line 53 and second from mover The difference for placing compression bonded line 54 from mover is essentially consisted in whether there is or not coloring units 40, and coloring units 40 are assemblied in first and put from mover Set compression bonded line 53.
As shown in figure 13, placing cutting machine 52 from mover has a variety of 56 (56a-of cord winder in the device back side 55 56e).In other words, it is provided with the different cord winder 56 of multiple electric wire classifications." electric wire classification is different " refer to for example in each electricity Cable reel 56 is wound with the different electric wire 44 etc. such as thickness.In addition, the quantity of the cord winder 56 in figure (illustrates in embodiment 5) it is an example.It is so much that the quantity of cord winder 56 is at least electric wire classification needed for the production of sub-line beam.
Wire terminations collection portion 57 is arranged to each electric wire for the electric wire 44 (44a-44e) that will be pulled out from each cord winder 56 The part that end 48 (48a-48e) is collected.In addition, wire terminations collection portion 57 is also set to for keeping each electric wire end respectively The part at end 48.Wire terminations collection portion 57 has the retentivity for the degree that can pull out electric wire 44.Alternatively, wire terminations collection portion 57 have the mechanism for releasing and keeping when needing to pull out electric wire 44.By electric wire in the state that the position of each wire terminations 48 is complete End collection portion 57 is kept.
Placing cutting machine 52 from mover includes selection electric wire pulling unit 58, measurement portion 59, electric wire cutting portion 60, electric wire U-shaped Placement section 61, electric wire holding rod 62 and electric wire holding rod moving portion 63.In selection electric wire pulling unit 58, based on composition 1 The electric wire classification of sub-line beam selects electric wire 44, by the electric wire 44 of the selection alternatively electric wire 64 from wire terminations collection portion 57 It is automatic to pull out.Select electric wire pulling unit 58 have can with the moving direction of electric wire holding rod 62 (reference arrow P.With production The direction of travel of process is identical) orthogonal direction (reference arrow Q) pulls out the mechanism of electric wire 44 (selection electric wire 64) automatically.
Gone out the pull-out for the electric wire 44 (selection electric wire 64) that portion 58 pulls out by selection pulling wire using 59 automatic measurement of measurement portion Length.In addition, pulling out length on the basis of the numerical value according to the content preprogramming of sub-line beam.That is, being laid due to must assure that Required length, therefore pull out sometimes long, conversely, pulling out sometimes short.The electricity that measurement based on measurement portion 59 will be drawn out Line 44 (selection electric wire 64) is with the cutting of desired length.The cutting is carried out by electric wire cutting portion 60, is measured using cutting Cut off electric wire 65.
Electric wire U-shaped placement section 61 with the pull-out for carrying out electric wire 44 (selection electric wire 64) using selection electric wire pulling unit 58 and Work.Using the work of electric wire U-shaped placement section 61, two ends 66,67 of measurement cutting electric wire 65 are individually positioned in electric wire The desired locations of holding rod 62.In addition, by whole being put relative to electric wire holding rod 62 with approximate U shape of measurement cutting electric wire 65 It sets.
Herein, electric wire U-shaped placement section 61 is further described.Electric wire U-shaped placement section 61 have can make in the arrow side Q Become the mechanism etc. of approximate U shape to the selection electric wire 64 of pull-out.Although specifically including without especially illustrating：Root first The end 66 (end for pulling out end side) of selection electric wire 64 is kept according to pull-out opportunity and makes the direction reversion 180 degree of end 66 The first mechanism；Next to by the end for the measurement cutting electric wire 65 that the direction arrow Q pulls out and is cut off by electric wire cutting portion 60 The second mechanism that end 67 (end for pulling out rear end side) is kept；End 66 as described above towards reversion is transported to electric wire The desired locations of holding rod 62 and the third mechanism placed；And end 67 is transported to the desired locations of electric wire holding rod 62 simultaneously The 4th mechanism placed.
First mechanism of electric wire U-shaped placement section 61 is configured by the position according to the end 66 of selection electric wire 64 first, into Row makes towards reversion 180 degree while keeping end 66 and is displaced to the movement on side (in the direction arrow P).Due to the first machine When the direction reversion 180 degree of structure, the direction of end 66 also becomes the state of reversion 180 degree, i.e., towards the reversed of arrow Q, therefore Selection electric wire 64 becomes the inversion section near the end 66 with approximate U shape.Inversion section is with the drawing for selecting electric wire 64 It is out and mobile (inversion section of selection electric wire 64 is left from the first mechanism) in the direction arrow Q.
Second mechanism of electric wire U-shaped placement section 61 is moved with the movement (offset to the side) of the first mechanism It moves to the movement of the position of the selection electric wire 64 in pull-out state, and carries out to obtained from the cutting of electric wire cutting portion 60 The movement that the end 67 of measurement cutting electric wire 65 is kept.
It considers for example to prevent from assembling in addition, end 66,67 is preferably relative to the setting position of electric wire holding rod 62 Electric wire is wound each other when harness, or to consider produce sub-line beam when metal terminal insertion sequence.Specifically, it is preferable that Be that end 66,67 is not sequentially placed as being schematically shown Figure 12, and be located in position as Fig. 3.For example, If it is considered that the mutual mutual winding of electric wire is prevented, then productivity is helped to improve certainly, in addition, if it is considered that metal Terminal insertion sequence, then can for metal terminal to being automatically inserted into of shell, be manually inserted into and can correspond to, in this case It also contributes to improving productivity, be therefore preferred.
In embodiment, due to above-mentioned consideration, end 66 and 67 is placed on to the desired locations of electric wire holding rod 62.By This, will also realize that according to explanation later, not need to measure cutting electric wire 65 (identifying electric wire 9 after band terminal) in rear process Sequence.
The whole measurement cutting electric wire 65 placed relative to electric wire holding rod 62 with approximate U shape is maintained as two end 66,67 is prominent with scheduled length from electric wire holding rod 62.In addition, measurement cutting electric wire 65 is maintained as two ends 66,67 It is orthogonal with the moving direction (reference arrow P) of electric wire holding rod 62, and the pull-out direction relative to arrow Q is round about It is (identical as the aftermentioned direction Q ') prominent.Further, measurement cutting electric wire 65 is maintained as the two ends 66,67 in coloring units The configuration side of 40 configuration side, end peeling part 68 and terminal mount 69 (referring to Fig.1 2) is prominent.In other words, end 66,67 It is maintained at the position by coloring units 40, end peeling part 68.
Electric wire holding rod 62 is the rod-shaped component long in the direction arrow P, is had in the direction orthogonal with arrow P multiple Slot.Multiple flute profile is known as electric wire maintaining part.Although electric wire holding rod 62, which is stored in from mover, to be put without especially illustrating It sets near cutting machine 52, and is produced according to sub-line beam and be supplied to electric wire holding rod moving portion 63.
The construction of electric wire holding rod 62 is further described.Electric wire holding rod 62 includes：In arranged side by side more in the direction arrow P A Electric wire clamp；And make the Electric wire clamp as the fixture base of the rod-shaped state of strip.Electric wire clamp includes a pair of of folder Gripping member is formed electric wire maintaining part between this pair of of clamping piece.In the end section of a pair of of clamping piece, as wire guide With being formed with taper.Taper is formed to tilt to electric wire maintaining part.Electric wire clamp is all formed identical size and shape Shape.Electric wire clamp is arranged on 1 electric wire holding rod 62 that there are tens.
In addition, in the case of the embodiment, on which Electric wire clamp for example from one end of electric wire holding rod 62, It keeps which kind of wire type is other measurement cutting electric wire 65, is the content previously according to sub-line beam and programs.
Electric wire holding rod moving portion 63 has and can keep the electric wire for maintaining the state of multiple measurement cutting electric wires 65 The mechanism that bar 62 is transported to coloring units 40, aftermentioned end peeling part 68 and terminal mount 69 (referring to Fig.1 2).Specifically, Electric wire holding rod moving portion 63 has the part for the rail-like for guiding electric wire holding rod 62 in the direction arrow P；And with predetermined The speed mechanism that keeps electric wire holding rod 62 mobile in the direction arrow P.In addition, electric wire holding rod moving portion 63 in embodiment by Control is that the movement of electric wire holding rod 62 will not be generated in the placement of measurement cutting electric wire 65.
The part of rail-like is not only disposed in from mover and places cutting machine 52, but also matches and be set as being cross over first from mover placement Compression bonded line 53 and second places compression bonded line 54 from mover.
Cutting machine 52 is placed using from mover, it can be by measurement cutting electric wire 65 with wire type needed for the production of sub-line beam Do not summarized with quantity, and places the flowing of compression bonded line 53 from mover to first and (summarize as by multiple measurements cutting electric wire 65 State, also refer to Fig. 3).
As shown in figure 12, first includes coloring units 40, end peeling part 68 and terminal from mover placement compression bonded line 53 Mounting portion 69.First from mover place compression bonded line 53 be the line for being equipped with coloring units 40.
Firstly, successively 4-19 illustrating coloring units 40 referring to Fig.1.
As shown in figure 14, the configuration of coloring units 40 is cut in the measurement that entirety is placed on electric wire holding rod 62 with approximate U shape Power off two ends 66,67 sides outstanding of line 65.That is, coloring units 40 are configured and are configured to enough coloured materials to exist Desired locations (desired region) coloring of two ends 66,67.
" coloring " described herein as.Should " coloring " refer to (the 1 coating electric wire portion referring to Fig.1 of end 66,67 with coloured material 51.Appearance face colouring below equally).Coloured material refer to color material (industrial organic substance) dissolution, be dispersed in water or Liquid substance made of in other solvents of person.As organic substance, dyestuff, pigment (being largely organic matter, be composite), Sometimes it also uses dyestuff as pigment, is also used pigment as dyestuff.As a more specific example, coloured material is coloring Liquid or coating.
Coloring liquid refers to the coloring liquid for dissolving or being dispersed with dyestuff in a solvent.In addition, coating refers in dispersion liquid It is dispersed with the coating of pigment.When with coloring liquid by the appearance face colouring in end 66,67 (coating electric wire portion 51), dyestuff can be penetrated into In end 66,67 (coating electric wire portion 51).In addition, with coating by the appearance face colouring in end 66,67 (coating electric wire portion 51) when, Pigment does not penetrate into in end 66,67 (coating electric wire portion 51) but is bonded in outer surface.That is, " coloring " described herein is Refer to the outer surface for using dye printing and dyeing end 66,67 (coating electric wire portion 51)；Or in the outer of end 66,67 (coating electric wire portion 51) Smear pigment in surface.
Synthetic resin material about solvent and dispersion liquid, preferably with formation end 66,67 (coating electric wire portion 51) It is affinity.In this case, dyestuff reliably penetrates into end 66,67 (coating electric wire portion 51), and pigment reliably glues Connect the outer surface in end 66,67 (coating electric wire portion 51).
Coloring units 40 are configured to include end cleaning part 70, coloring units main part 71, drying section 72 and appearance Design confirmation portion 73.In the present embodiment, it (is an example that coloring units 40, which are devices made of collecting above-mentioned composition,.? Can using above-mentioned composition as 11 device and with appropriate intervals side by side as coloring units 40).40 quilt of coloring units Control unit control (not shown).The electric wire classification of measurement cutting electric wire 65 is pre-programmed in control unit, end 66 (67) exists Information needed for the work of the coloring units such as the configuration on electric wire holding rod 62 40.
As shown in figure 15, end cleaning part 70 is in order to which automatic erasing is integrally placed on electric wire holding rod 62 with approximate U shape On measurement cutting electric wire 65 end 66 (67) dirt and be equipped with.In embodiment, by including end cleaning part 70, To seek to keep the colored state to end 66 (67) good.
In addition, the arrow P in Figure 15 shows the moving direction of electric wire holding rod 62.Arrow Q is shown to be cut with from mover placement Off line 52 (referring to Fig.1 3) pulls out the pull-out direction of selection electric wire 64.Arrow Q ' shows the end 66 (67) of measurement cutting electric wire 65 Projected direction (extending direction).Arrow R and R ' shows up and down direction.
End cleaning part 70 includes：A pair of of cleaning part 74；75 He of first movement mechanism for keeping a pair of cleaning part 74 mobile Second mobile mechanism 76；And electric wire chuck segment (not shown).A pair of of cleaning part 74 is formed clamping end 66 from upper and lower (67) and after contacting, the part that can be moved in a manner of the entire outer surface that rubs.A pair of of cleaning part 74 its periphery in wiping Face is used.In the present embodiment, it is formed part made of covering core material with cloth.Core material can suitably select cylinder Shape, square column type etc..
In addition, a pair of of cleaning part 74 is preferably with not always in the entire outer of same area friction end 66 (67) Surface wipes dirt, but can be in due course and change the composition at wiping position and (such as revolving cleaning part outer peripheral surface Turn direction movement to change wiping position etc.).
First movement mechanism 75 and the second mobile mechanism 76 are configured to：It is acted as needed for wiping, one can be made It is mobile in arrow R, the direction R ' and mobile in arrow Q, the direction Q ' to cleaning part 74.
In the way for the wiping that a pair of of cleaning part 74 is carried out, electric wire chuck segment holding measurement cutting electric wire 65 (not shown) To prevent terminal position from deviateing.
End cleaning part 70 not only has the function of wiping the dirt of end 66 (67) also have end 66 (67) straight The function of ground stretching, extension.By stretching end 66 (67) as the crow flies, stable coloration station can aid in, in addition, can also incite somebody to action Metal terminal 89 is mounted on accurate position.
End cleaning part 70 is not whole to measurement cutting electric wire 65 to be wiped, and the part only coloured to needs is wiped It wipes.Therefore, end cleaning part 70 this have the advantage that：It is short to wipe the time it takes, in addition, the durability (cleaning part of device 74 durability) it is good.In addition, end cleaning part 70 this have the advantage that infiltration when can prevent coloring.
In addition, only the part that needs colour is wiped about wiping, this is because：In the mobile survey in the direction arrow P The end 66 (67) of amount cutting electric wire 65 is prominent in the direction arrow Q '.
As shown in figure 16, coloring units main part 71 is to be placed on electric wire holding rod 62 in entirety with approximate U shape The end 66 (67) of measurement cutting electric wire 65 automatically form colored portion 49 and be equipped with as the design part of identification 's.In embodiment, coloring units main part 71 is configured to spray in the presumptive area of the outer surface of end 66 (67) Coloured material 77 forms colored portion 49.
Coloring units main part 71 includes：Colour head 78；79 He of first movement mechanism for keeping the coloring head 78 mobile Second mobile mechanism 80；Electric wire chuck segment (not shown)；Nozzle cleaning portion (not shown)；And coloured material supply unit (is not schemed Show).Coloring head 78 includes：Colour head body 81；And for outside 81 terminad 66 (67) of coloring head body Multiple coloring nozzles 82 of the spraying pigmented material 77 of the presumptive area on surface.
In embodiment, it is provided with the coloring nozzle 82 for the quantity that 12 kinds of colors can be discharged.Multiple coloring nozzles 82 are in arrow The direction head Q and Q ' configures with being listed as a column.Multiple coloring nozzles 82 distinguish use by the color according to colored portion 49.Difference Using being mobile to carry out in the direction arrow Q and Q ' by making to colour head 78 using first movement mechanism 79.
The end 66 (67) that head 78 is coloured relative to measurement cutting electric wire 65 is mobile in the direction arrow Q and Q '.In addition, Color head 78 also (is shaken or shakes the head) in swing to form colored portion 49 throughout the complete cycle of the outer surface of end 66 (67) The direction arrow S and S ' it is mobile.
Coloring head 78 is configured to cut off electric wire 65 for the mobile measurement in the direction arrow P, in addition in arrow The direction Q ' end 66 (67) outstanding, itself moves and forms colored portion 49.
7 (a) -17 (c) illustrate the attachment state of coloured material 77 referring to Fig.1.Firstly, being not adhered in coloured material 77 The position of the outer surface of end 66 (67), the injection without coloured material 77.Next, making to colour head as shown in Figure 17 (a) Portion 78 is mobile in the direction arrow S and when arrival coloured material 77 is attached to the position of outer surface, carries out the spray of coloured material 77 It penetrates.In addition, coloured material 77 is sprayed (being an example) by pressurization.When coloured material 77 begins to adhere to outer surface, Coloured material 77 is moved into the side for leaving coloring head 78, becomes state shown in Figure 17 (b).
After coloured material 77 has crossed end 66 (67), as shown in Figure 17 (c), make to colour head 78 in the shifting of the direction arrow S ' When dynamic, specifically moving into for coloured material 77 can be generated from opposite side, thus substantially complete the attachment of coloured material 77.
In addition, if it is desired to more reliably adhere to coloured material 77 in complete cycle, then the void for example such as Figure 16 can be enumerated Example shown in line, by the additional opposite side configured in coloring units main part 71 of coloring units main part 71 '.As long as will not It interferes not having the configuration position of coloring units main part 71 ' in the configuration of the mobile measurement cutting electric wire 65 in the direction arrow P It is particularly limited to.
In addition it is also possible to be to constitute as follows：There are mask parts between end 66 (67) and coloring head 78, to apply Point, label (mark).
Colored portion 49 is formed wide or by end 66 (67) integral colouring in the case where, make colour head 78 1 While it is mobile mobile in the direction arrow Q ' on one side in the direction arrow S and S ', continuously carry out the injection of coloured material 77.
As shown in figure 18, drying section 72 is the colored portion in order to be formed by spraying pigmented material 77 (referring to Fig.1 6) 49 dryings are equipped with shaping.Drying section 72 includes heat drying portion 83 and warm air drying portion 84.Heat drying portion 83 is by structure As near infrared ray heater can be utilized to keep colored portion 49 dry.Warm air drying portion 84 is configured to make using warm wind Color portion 49 is dry.
Heat drying portion 83 and warm air drying portion 84 are configured as following state：In the mobile measurement cutting in the direction arrow P It the end 66 (67) of electric wire 65, (can also be in contrast followed by warm air drying portion 84 first by heat drying portion 83. Configuration above and below shown in Figure 18 is an example.For example, it is also possible to which heat drying portion 83 and warm air drying portion 84 are matched respectively It sets in upside, and downside is provided with reflecting plate).
Heat drying portion 83 and warm air drying portion 84 according to the speed in the mobile measurement cutting electric wire 65 in the direction arrow P and Work, actually in the drying for just completing colored portion 49 in a flash.
As shown in Figure 19 (a), design confirmation portion 73 be in order to check the formation state of colored portion 49, forming position and It is equipped with.Design confirmation portion 73 includes end shoot part 85 and image displaying part 86.End shoot part 85 is taken a picture including CCD Machine etc..Image data obtained from being shot as end shoot part 85 is sent to control unit (not shown).Control unit is checked Required image procossing.By control unit, treated that image data is shown in image displaying part 86.
In addition, formation state, the forming position of colored portion 49 are shown in image displaying part 86, but quality determines to be by controlling Portion's progress (not shown).Therefore, configuration inspection person always is not needed before image displaying part 86.
Figure 19 (b) shows the display of image displaying part 86.The half in colored portion 49 across third region and second area, separately Formed to half outside across the 6th region and the 5th region.Although an example, the appended drawing reference 87 in figure shows exposing Check part.Expose check part 87 be in order to judged with control unit (not shown) end of colored portion 49 whether enter wherein and It uses.
Assuming that formation state, the forming position of colored portion 49 are poor, then ring alarm etc. notifies operator etc.. The colored portion in the measurement cutting electric wire 65 of which number holding of electric wire holding rod 62 can be remembered in control unit (not shown) 49 is poor, constitutes finally being modified for group 36 in the first system based on the storage information.
Behind design confirmation portion 73, (the measurement cutting electricity of rear identification electric wire 88 with colored portion 49 can be obtained Line 65).End peeling part 68 is passed sequentially through as shown in figure 12 after identification electric wire 88 after as obtained from coloring units 40 With terminal mount 69.In addition, also becoming state shown in Fig. 4 using coloring units 40.
Next, referring to end of the Ming Dynasty end peeling part 68 for Figure 20.In addition, illustrating terminal mount 69 referring to Figure 21.
As shown in figure 20, end peeling part 68 is to automatically remove coating electric wire portion 51 (insulator) with scheduled length And be equipped with.The end 66 (67) of rear identification electric wire 88 (measurement cutting electric wire 65) with colored portion 49 is by end peeling part 68 Coating electric wire portion 51 is removed with predetermined length.After eliminating coating electric wire portion 51, wire conductor portion 50 exposes from end 66 (67). In addition, also becoming state shown in fig. 5 using end peeling part 68.
As shown in figure 21, terminal mount 69 is in order to which gold is installed in the end 66 (67) exposed in wire conductor portion 50 automatically Belong to terminal 89 and be equipped with.In embodiment, terminal mount 69 is configured to install metal terminal 89 using crimping. In addition, terminal mount 69 is configured to accordingly install various metals terminal 89 with electric wire classification.First from mover It places in compression bonded line 53 (referring to Fig.1 2), six kinds of metal terminals 89 can be installed and (metal of this above type is installed if necessary Terminal 89 places compression bonded line 54 from mover then just needing to place compression bonded line 53 same second from mover with first).A variety of gold Belong to terminal 89 and is fed into terminal mount 69 respectively.
In addition, the installation about various metals terminal 89, can also use and flow over the sequence come peace with end 66 (67) The process of various metal terminals 89 is filled, keeps terminal mount 69 mobile and is mounted on each metal terminal 89 of the same category Any process among process.In embodiment, it is only installed in the end 66 (67) for needing to install metal terminal 89 (at this In the case of, become state shown in fig. 6).
As shown in figure 12, second includes placing the same end of compression bonded line 53 from mover with first from mover placement compression bonded line 54 Hold peeling part 68 and terminal mount 69.Since end peeling part 68 and terminal mount 69 and first place compression bonded line from mover 53 is same, thus herein illustrate to omit.
More than, as referring to as Fig. 9-21 explanation, is constituted using the system that the first system constitutes group 36, obtain Fig. 6 institute Electric wire 9 (rear identification electric wire group 10) is identified after the multiple band terminals shown.
It includes for the coloring of coating electric wire portion 51 to be formed colored portion 49 with coloured material 77 that the first system, which constitutes group 36, Coloring units 40, the system of the preceding process side as the coloring units 40 is constituted, including wire terminations collection portion 57, selection electricity Line pulling unit 58 etc..Wire terminations collection portion 57 has the function that each wire terminations 48 of a variety of electric wires 44 are collected and kept respectively Energy.Selection electric wire pulling unit 58 has：The other function of desired wire type is selected from each wire terminations 48；And by selection The function that alternatively electric wire 64 pulls out automatically from wire terminations collection portion 57 of electric wire 44 of classification.It is configured to using such The effect of acquirement is：A variety of electric wires 44 are needed even for 1 sub- harness 2 also 1 coloring can be used single in the case where producing Member 40 is coloured and produces sub-line beam 2.
As long as can be coloured with 1 coloring units 40, then installation space can be reduced, inhibit cost increase. Therefore, the effect that can be obtained is：Realize that the densification of equipment used in production, cost reduce.
In addition, due to the coloring for carrying out electric wire 44 for identification in the midway of harness production system 31, with previous phase Than the quantity for being placed on the cord winder in system upstream portion can be reduced.For example, identification is colored as 5 in the same line kind When a, needed to place 5 cord winders (with the electric wire coloured in advance come the system of production line beam) in the past, but use in the present invention 1 cord winder 56.Therefore, the effect that can be obtained is：Reduce the installation space of production system.
In addition, in the present embodiment, system composition is configured between electric wire cutting portion 60 and end peeling part 68 Color element 40, but not limited to this, it is also possible to configuration shown in Figure 22, Figure 23.
In Figure 22, coloring units 40 are configured with from after the terminal mount 69 that mover places compression bonded line 54 second (being configured with coloring units 40, make it possible to the measurement cutting electric wire coloring (not shown) with terminal).In addition, in Figure 23, Coloring units 40 are configured near selection electric wire pulling unit 58, make it possible to be coloured on the way in the measurements.Either where A example, the effect that can be obtained are：Realize that the densification of equipment used in production, cost reduce.
As shown in figure 9, the first inventory portion 38 (inventory portion) is disposed on, the first system constitutes group 36 and second system is constituted Inventory component between group 37.In the present embodiment, inventory portion includes：The subsidiary front side the after the first system constitutes group 36 One inventory portion 38a；And subsidiary the first inventory of rear side portion 38b before second system constitutes group 37.
It is stored in front side first for the time being by the rear identification electric wire group 10 (referring to Fig. 6) that group 36 obtains is constituted using the first system Inventory portion 38a.Moreover, being transported according to the speed of production that second system constitutes group 37 and being stored in the first inventory portion 38b of rear side.
First inventory portion 38 constitutes group 36 for the first system and second system constitutes the tune of the speed of production between group 37 Whole is effective.
It is constituted in group 37 in second system, partly produces sub-line beam 2 (referring to Fig. 7).Second system constitutes the attached of group 37 Icon note 90 shows automatic terminal insertion machine (terminal insertion portion).The sub-line beam 2 that will be obtained using automatic terminal insertion machine 90 It is stored in the second inventory portion 39.
Second inventory portion 39 is disposed on the sub-line beam that second system is constituted between group 37 and third system composition group 41 and uses Inventory component.In the present embodiment, the second inventory portion 39 includes：Subsidiary the second library of front side after second system constitutes group 37 Deposit portion 39a；And subsidiary the second inventory of rear side portion 39b before third system constitutes group 41.
It is stored in the second inventory portion of front side for the time being by the sub-line beam 2 (referring to Fig. 7) that group 37 obtains is constituted using second system 39a.Moreover, being transported according to the speed of production that third system constitutes group 41 and being stored in the second inventory portion 39b of rear side.
Second inventory portion 39 constitutes group 37 for second system and third system constitutes the tune of the speed of production between group 41 Whole is effective.
It constitutes in group 41, is produced to complete sub-line beam 2 in third system (referring to Fig. 8).Third system constitutes group 41 Appended drawing reference 91 wire twist portion is shown.Appended drawing reference 92 shows manual terminal insertion portion (terminal insertion portion).Appended drawing reference 93 show joint portion between electric wire.Appended drawing reference 94 shows sub-line beam checking portion.
It is constituted in group 41 in third system, carries out the process for being difficult to automatic machine.Specifically, constituting group in third system In 41, carry out shown in Fig. 8 with the process for identifying that electric wire 9 reverses after terminal.It is carried out in addition, being constituted in group 41 in third system Following process：Be manually inserted into second system constitute group 37 in cannot be automatically inserted into metal terminal (such as with other metal ends The case where son is oppositely inserted into etc.).In addition, constituting in group 41 in third system, the process that electric wire is engaged with each other is carried out.This Outside, it is constituted in group 41 in third system and also carries out following process：It is more suitable for the outer of pre-assembly as assembled by hand grommet etc. Portion's device.Following process is carried out moreover, constituting in group 41 in third system：Finally checking the circuit of sub-line beam 2 (referring to Fig. 8) is It is no not complete mistakenly.
Third inventory portion 42 is disposed on the sub-line beam that third system is constituted between group 41 and harness assembly line 33 and uses inventory Part.In embodiment, third inventory portion 42 includes：The subsidiary front side third inventory portion after third system constitutes group 41 42a；And the subsidiary rear side third inventory portion 42b before harness assembly line 33.
It is stored in front side third inventory portion for the time being by the sub-line beam 2 (referring to Fig. 8) that group 41 obtains is constituted using third system 42a.Moreover, being transported according to the speed of production of harness assembly line 33 and being stored in rear side third inventory portion 42b.
Third inventory portion 42 is for the adjustment of the speed of production between third system composition group 41 and harness assembly line 33 Effectively.
It includes the process that is difficult to automaton and must be carried out by operator that third system, which constitutes group 41,.In the first system Constitute group 36 and second system constitute group 37 as shown in the Examples by automaton in the case where, speed of production can be variant. Therefore, by being equipped with the second inventory portion 39, so as to adjust speed of production.
Harness assembly line 33 is configured to from sub-line beam 2 (referring to Fig. 8) assembling harness 43 (referring to Fig.1 0).Wiring plate 95 be provided with it is multiple, installation flowed on a conveyor and in a manner of annularly rotating.For being placed on the wiring plate 95 After sub-line beam 2 (referring to Fig. 8) is mounted with winding, external devices, successively pass through harness checking portion 96 and visual examination portion 97 Afterwards, a series of production and assembling of harness 43 (referring to Fig.1 0) are accomplished to.
The present invention is able to carry out various changes in the range of not changing present subject matter and implements.
Utilization possibility in industry
According to the present invention, even if need a variety of electric wires in 1 sub- harness to produce, 1 can also be used Color element is coloured and produces sub-line beam.Therefore, according to the present invention, compared with the past, it can be realized used in production The densification of equipment, cost reduce.

Claims (6)

1. a kind of harness production system, which is characterized in that including：
Wire terminations collection portion is used to collect each wire terminations of a variety of electric wires and keep respectively；
Select electric wire pulling unit, be used for from respectively by the wire terminations collection portion keep each wire terminations in selected the phase The electric wire classification of prestige, and by the electric wire of the classification of selection, alternatively electric wire is pulled out from the wire terminations collection portion；
Measurement portion is used to measure the length of the selection electric wire pulled out by the selection electric wire pulling unit；
Electric wire cutting portion is used for the measurement based on the measurement portion, cuts off the selection electric wire with the length of instruction；
Electric wire holding rod, the length cutting for being used to be indicated the selection electric wire using the electric wire cutting portion are obtained Detection cutting electric wire keep 1 sub- harness production needed for electric wire classification amount and quantity；
Electric wire U-shaped placement section is used to place detection cutting electric wire respectively in the desired locations of the electric wire holding rod For approximate U shape；
Coloring units, each electric wire with coloured material to the multiple detection cutting electric wires for being maintained at the electric wire holding rod Covering portion is coloured；
End peeling part, be used for by it is described detection cutting electric wire two ends respectively peeling come make wire conductor portion expose；
Terminal mount is used to install a variety of desired gold in the wire conductor portion exposed using the end peeling part Belong to terminal with corresponding with the electric wire classification；And
Electric wire holding rod moving portion is used to that the electric wire holding rod to be made to move to the end peeling part and the terminal mount It is dynamic,
The electric wire U-shaped placement section is in order to make each end of the detection cutting electric wire to the configuration side of the coloring units The electric wire maintaining part of the electric wire holding rod is protruded and is maintained at, including：
First mechanism keeps the end i.e. first end of the pull-out end side of the detection cutting electric wire, makes first end The direction reversion 180 degree at end；
Second mechanism keeps the end i.e. second end of the pull-out rear end side of the detection cutting electric wire；
The first end inverted by first mechanism is transported to the electricity of the electric wire holding rod by third mechanism The desired locations of line maintaining part and placement；
The second end kept by second mechanism is transported to the electricity of the electric wire holding rod by the 4th mechanism The desired locations of line maintaining part and placement,
The system of process side more forward than the coloring units is constituted：The wire terminations collection portion, the selection pulling wire Portion, the measurement portion, the electric wire cutting portion, the electric wire U-shaped placement section out.
2. harness production system as described in claim 1, which is characterized in that
Further include：
The first system constitutes group, and being used to produce has multiple rear identification electric wire groups with identification electric wire after terminal, the band edge Identify that electric wire is to be mounted with the metal terminal using the terminal mount and obtain and utilize the coloring units will after son Obtained from the coating electric wire portion coloring；
Terminal insertion portion is used to accommodate the rear metal terminal for identifying electric wire group to corresponding connector shell Chamber；And
Inventory portion, configuration are constituted between group and the terminal insertion portion in the first system, for storing the rear identification Electric wire group.
3. harness production system as described in claim 1, which is characterized in that
Including：
The first system constitutes group, and being used to produce automatically has multiple rear identification electric wire groups with identification electric wire after terminal, described Identification electric wire is to be mounted with the metal terminal using the terminal mount and obtain and utilize the coloring list after band terminal Obtained from member colours the coating electric wire portion；
Second system constitutes group, is used to accommodate the rear metal terminal for identifying electric wire group to corresponding connection automatically The chamber of device shell, to partly produce sub-line beam；
Third system constitutes group, and being used for not to be made of the metal terminal that group accommodates automatically the second system accommodates manually To the chamber of corresponding connector shell, to complete the production of the sub-line beam；And
Second inventory portion, configuration constitutes group in the second system and the third system is constituted between group, is used for storage unit The sub-line beam after dividing ground production.
4. harness production system as claimed in claim 2, which is characterized in that
Including：
The first system constitutes group, and being used to produce automatically has multiple rear identification electric wire groups with identification electric wire after terminal, Identify that electric wire is to be mounted with the metal terminal using the terminal mount and obtain and using described after the band terminal Obtained from color element colours the coating electric wire portion；
Second system constitutes group, is used to accommodate the rear metal terminal for identifying electric wire group to corresponding connection automatically The chamber of device shell, to partly produce sub-line beam；
Third system constitutes group, and being used for not to be made of the metal terminal that group accommodates automatically the second system accommodates manually To the chamber of corresponding connector shell, to complete the production of the sub-line beam；And
Second inventory portion, configuration constitutes group in the second system and the third system is constituted between group, is used for storage unit The sub-line beam after dividing ground production.
5. harness production system as claimed in claim 1 or 2, which is characterized in that
A variety of metal terminals are supplied to the terminal mount.
6. a kind of harness production method, which is characterized in that
Using described in any item harness production systems of claim 1 to 5 come production line beam.
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CN107123481B (en) * 2017-06-01 2018-11-09 芜湖侨云友星电气工业有限公司 A kind of method that bursts at the seams of automotive high voltage line beam
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CN106340355B (en) 2018-07-06
CN106340355A (en) 2017-01-18
JP2015072859A (en) 2015-04-16
CN106448934B (en) 2018-12-21
WO2015050028A1 (en) 2015-04-09
CN106448934A (en) 2017-02-22
JP6322377B2 (en) 2018-05-09

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