CN105632605B - Preparation method of waterproof submarine cable - Google Patents

Preparation method of waterproof submarine cable Download PDF

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Publication number
CN105632605B
CN105632605B CN201610204937.XA CN201610204937A CN105632605B CN 105632605 B CN105632605 B CN 105632605B CN 201610204937 A CN201610204937 A CN 201610204937A CN 105632605 B CN105632605 B CN 105632605B
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China
Prior art keywords
waterproof
submarine cable
parts
waterproof layer
preparation
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CN201610204937.XA
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Chinese (zh)
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CN105632605A (en
Inventor
邢洁
李自为
钱志康
潘文林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengtong Wire and Cable Technology Co Ltd
Hengtong Submarine Power Cable Co Ltd
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Hengtong Submarine Power Cable Co Ltd
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Priority to CN201610204937.XA priority Critical patent/CN105632605B/en
Publication of CN105632605A publication Critical patent/CN105632605A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/14Submarine cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/221Sheathing; Armouring; Screening; Applying other protective layers filling-up interstices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses a preparation method of a waterproof submarine cable, which comprises the following steps: (1) carrying out wire drawing treatment; (2) the conductor is transmitted into the PBT protective sleeve; (3) extruding hydrogen absorption filler to form a core body; (4) co-extruding insulation and insulation shielding, and spirally wrapping a first waterproof layer; (5) cladding copper strips and winding a second waterproof layer; (6) steel wire armoring; (7) the jacket is extruded. The preparation method of the waterproof submarine cable is simple and convenient and easy to realize, the waterproof performance of the submarine cable is effectively improved through the design of a two-layer waterproof system, the requirement of a new generation of submarine cable on waterproof protection is met, and the market prospect is wide.

Description

A kind of preparation method of waterproof submarine cable
Technical field
The present invention relates to submarine cable fields, more particularly to a kind of preparation method of waterproof submarine cable.
Background technology
Water proofing property is a key factor of submarine cable long-term reliability operation.Submarine cable on the one hand will be by seawater Erosion, on the other hand to prevent the attachment of marine organisms.The marine organisms being attached on submarine cable can secrete corrosive goods Matter destroys the sheath of submarine cable, causes the damage of submarine cable.Existing various submarine cable, water resistance still have Certain limitation needs to further increase.
Invention content
The invention mainly solves the technical problem of providing a kind of preparation methods of waterproof submarine cable, can significantly improve With improvement water resistance, the service life of submarine cable is improved.
In order to solve the above technical problems, one aspect of the present invention is:A kind of waterproof submarine cable is provided Preparation method includes the following steps:
(1)Wire drawing process is carried out to conductor;
(2)By step(1)Conductor after middle wire drawing is passed in PBT protecting pipes;
(3)Using injection pump to step(2)In protecting pipe in gap squeeze into inhale hydrogen filler, formed core;
(4)By vertical cross-linked production line to step(3)In core carry out insulation and insulation shielding coextrusion process, and It is wrapped that vertical cross-linked production line outlet carries out the first waterproof layer spiral;
(5)By step(4)Material after middle outlet is after deaeration chamber degassing, through continuous extruder cladding copper strip, and even It is wrapped that continuous extruder outlet carries out the second waterproof layer spiral;
(6)By step(5)In the material of wrapped second waterproof layer enter wire armoring machine, carry out wire armoring, and coat Anti-corrosion asphalt;
(7)Again to sheathing is completed on extrusion molding production line, the waterproof submarine cable is obtained.
In a preferred embodiment of the present invention, the degassing time is 6~8 days, and temperature is 85~90 DEG C.
In a preferred embodiment of the present invention, the step(3)In, the loading for inhaling hydrogen filler accounts for the PBT The 75~90% of gap between pipe and conductor.
In a preferred embodiment of the present invention, the thickness ratio of first waterproof layer and the second waterproof layer is 1:1~2.
The beneficial effects of the invention are as follows:A kind of preparation method of waterproof submarine cable of the present invention is easy, easy to implement, leads to The design for crossing two layers of water-proof system effectively improves the water resistance of submarine cable, meets submarine cable of new generation and is protected to waterproof The requirement of shield, wide market.
Specific implementation mode
The preferred embodiments of the present invention will be described in detail below so that advantages and features of the invention can be easier to by It will be appreciated by those skilled in the art that so as to make a clearer definition of the protection scope of the present invention.
The embodiment of the present invention includes:
A kind of preparation method of waterproof submarine cable, includes the following steps:
(1)Wire drawing process is carried out to conductor;
(2)By step(1)Conductor after middle wire drawing is passed in PBT protecting pipes;
(3)Using injection pump to step(2)In protecting pipe in gap squeeze into inhale hydrogen filler, formed core;The suction The loading of hydrogen filler accounts for 75~90% of gap between the PBT pipes and conductor;The suction hydrogen filler is mainly to be by mass fraction 60~80 parts of poly-a-olefin oil, 20~40 parts of molecular sieve and 10~20 parts of SBR emulsion are mixed with, to catch Catch the hydrogen for being present in conductor gap;
(4)By vertical cross-linked production line to step(3)In core carry out insulation and insulation shielding coextrusion process, and It is wrapped that vertical cross-linked production line outlet carries out the first waterproof layer spiral;
(5)By step(4)Material after middle outlet is after deaeration chamber degassing, through continuous extruder cladding copper strip, and even It is wrapped that continuous extruder outlet carries out the second waterproof layer spiral;The degassing time is 6~8 days, and temperature is 85~90 DEG C;
(6)By step(5)In the material of wrapped second waterproof layer enter wire armoring machine, carry out wire armoring, and coat Anti-corrosion asphalt;
(7)Again to sheathing is completed on extrusion molding production line, the waterproof submarine cable is obtained.
The thickness ratio for the first waterproof layer and the second waterproof layer that the above method obtains is 1:1~2, and the material of two waterproof layers Identical, main component is that mass fraction is 60 parts of epoxy group rubber oils, 20 parts of silvalins, 10 parts of epoxy resin and 10 parts of drips It is green;Wherein, it is 1 that silvalin, which is mass ratio,:2 aramid fiber and the mixture of nylon fiber.
Above-mentioned submarine cable effectively increases the NdFeB permanent magnets of core by inhaling the design of hydrogen filler and copper strips;Pass through two The use of layer waterproof layer, effectively increases the whole block-water performance of cable.
Example the above is only the implementation of the present invention is not intended to limit the scope of the invention, every to utilize this hair Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.

Claims (3)

1. a kind of preparation method of waterproof submarine cable, which is characterized in that include the following steps:
(1)Wire drawing process is carried out to conductor;
(2)By step(1)Conductor after middle wire drawing is passed in PBT protecting pipes;
(3)Using injection pump to step(2)In protecting pipe in gap squeeze into inhale hydrogen filler, formed core;
(4)By vertical cross-linked production line to step(3)In core carry out insulation and insulation shielding coextrusion process, and vertical It is wrapped that cross-linking production line outlet carries out the first waterproof layer spiral;
(5)By step(4)Material after middle outlet is after deaeration chamber degassing, through continuous extruder cladding copper strip, and is continuously squeezing It is wrapped that press outlet carries out the second waterproof layer spiral;
(6)By step(5)In the material of wrapped second waterproof layer enter wire armoring machine, carry out wire armoring, and coat anti-corrosion Pitch;
(7)Again to sheathing is completed on extrusion molding production line, the waterproof submarine cable is obtained;
The step(3)In, the loading for inhaling hydrogen filler accounts for 75~90% of gap between the PBT protecting pipes and conductor, The suction hydrogen filler is mainly 60~80 parts of poly-a-olefin oil, 20~40 parts of molecular sieve and 10~20 parts by mass fraction SBR emulsion be mixed with;
The material identical of first waterproof layer and the second waterproof layer, ingredient be mass fraction be 60 parts of naphthenic rubber oil, 20 parts of silvalins, 10 parts of epoxy resin and 10 parts of pitches.
2. the preparation method of waterproof submarine cable according to claim 1, the step(5)In, the degassing time is 6 ~8 days, temperature was 85~90 DEG C.
3. the preparation method of waterproof submarine cable according to claim 1, which is characterized in that first waterproof layer and The thickness ratio of two waterproof layers is 1:1~2.
CN201610204937.XA 2016-04-05 2016-04-05 Preparation method of waterproof submarine cable Active CN105632605B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610204937.XA CN105632605B (en) 2016-04-05 2016-04-05 Preparation method of waterproof submarine cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610204937.XA CN105632605B (en) 2016-04-05 2016-04-05 Preparation method of waterproof submarine cable

Publications (2)

Publication Number Publication Date
CN105632605A CN105632605A (en) 2016-06-01
CN105632605B true CN105632605B (en) 2018-08-14

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109979680A (en) * 2019-03-25 2019-07-05 扬州亚光电缆有限公司 Exempt from the preparation method of vulcanized rubber composite material cable

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101071658A (en) * 2007-05-17 2007-11-14 上海亚龙工业(集团)有限公司 Waterproof power cable and its manufacturing method
CN102760534A (en) * 2012-07-17 2012-10-31 四川明星电缆股份有限公司 Method for preparing photoelectric composite submarine cable

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Publication number Priority date Publication date Assignee Title
US3328874A (en) * 1962-10-19 1967-07-04 Bell Telephone Labor Inc Method and apparatus for manufacturing composite conductors
IT1054421B (en) * 1975-12-05 1981-11-10 Pirelli PROCEDURE FOR THE MANUFACTURE OF MULTIPOLAR ELECTRIC SUBMARINE CABLES
CN200986832Y (en) * 2006-09-20 2007-12-05 青岛汉缆集团有限公司 Photoelectric combination type subsea cable
CN101241213A (en) * 2008-02-13 2008-08-13 中天科技海缆有限公司 Deep sea optic cable and its manufacture method
CN101901643B (en) * 2010-08-04 2012-06-13 中天科技海缆有限公司 Bunched frequency conversion submarine cable and manufacturing method thereof
CN202189619U (en) * 2011-06-30 2012-04-11 山东阳谷电缆集团有限公司 Photoelectric composite submarine cable
CN202258531U (en) * 2011-10-28 2012-05-30 申环电缆科技有限公司 Large-capacity water-blocking crosslinked cable for optical fiber online monitoring
CN102737787B (en) * 2012-07-17 2014-06-25 四川明星电缆股份有限公司 Manufacturing method for seabed photoelectricity composite rope with split conductor in huge cross section
CN103345029B (en) * 2013-07-10 2015-07-22 江苏中天科技股份有限公司 Nonmetal anti-freezing anti-squeezing lead-in optical cable and manufacturing method thereof
CN204596516U (en) * 2015-05-12 2015-08-26 宁波东方电缆股份有限公司 A kind of environment-friendly type three core submarine cable

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101071658A (en) * 2007-05-17 2007-11-14 上海亚龙工业(集团)有限公司 Waterproof power cable and its manufacturing method
CN102760534A (en) * 2012-07-17 2012-10-31 四川明星电缆股份有限公司 Method for preparing photoelectric composite submarine cable

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Address after: 215500 Changshou City Economic Development Zone, Jiangsu province Tongda Road, No. 8, No.

Applicant after: Hengtong Submarine Power Cable Co.,Ltd.

Address before: 215500 Changshou City Economic Development Zone, Jiangsu province Tongda Road, No. 8, No.

Applicant before: JIANGSU HENGTONG HIGH-VOLTAGE CABLE CO.,LTD.

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Effective date of registration: 20220125

Address after: 215500 No.8, Tongda Road, Changshu Economic Development Zone, Suzhou City, Jiangsu Province

Patentee after: Hengtong Submarine Power Cable Co.,Ltd.

Patentee after: JIANGSU HENGTONG WIRE&CABLE TECHNOLOGY Co.,Ltd.

Address before: 215500 No.8, Tongda Road, Changshu Economic Development Zone, Suzhou City, Jiangsu Province

Patentee before: Hengtong Submarine Power Cable Co.,Ltd.