CN105626817A - Solar cell string typesetter and roller teeth-adjustable reducer used for solar cell string typesetter - Google Patents
Solar cell string typesetter and roller teeth-adjustable reducer used for solar cell string typesetter Download PDFInfo
- Publication number
- CN105626817A CN105626817A CN201610089150.3A CN201610089150A CN105626817A CN 105626817 A CN105626817 A CN 105626817A CN 201610089150 A CN201610089150 A CN 201610089150A CN 105626817 A CN105626817 A CN 105626817A
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- China
- Prior art keywords
- roller
- typesetter
- shock wave
- output shaft
- solar cell
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003638 chemical reducing agent Substances 0.000 title abstract description 10
- 230000035939 shock Effects 0.000 claims abstract description 19
- 238000000926 separation method Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000007812 deficiency Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001131651 Leptosomus discolor Species 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H49/00—Other gearings
- F16H49/001—Wave gearings, e.g. harmonic drive transmissions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Retarders (AREA)
Abstract
The invention provides a solar cell string typesetter and a roller teeth-adjustable reducer used for the solar cell string typesetter. The deficiencies that a sucker is directly driven through a DD motor adopted by a typesetter in the prior art, so that the complete typesetter cost is high, the motor is prone to losing pulses in the operational process, and thus a galloping phenomenon is produced are overcome. The roller teeth-adjustable reducer comprises a box body, an input shaft, an output shaft and a back end cover. The box body is fixedly connected with the back end cover through a barrel body of the box body to form a containing cavity for containing a shock wave device. The shock wave device is connected with a cylindrical roller through a shock wave device bearing. The cylindrical roller is arranged in a roller groove of a holding frame. The solar cell string typesetter comprises a vacuum sucker and a vacuum sucker rotation driving device. The vacuum sucker rotation driving device comprises a motor and the roller teeth-adjustable reducer. By means of the structure, a stroke returning clearance and a bearing clearance of the reducer can be compensated for, the transmission precision of bearings is improved, and the signal losing phenomenon of pulses can be avoided; in addition, the transmission precision is high, so that the typesetting precision and efficiency are high.
Description
Technical field
The invention belongs to solar cell device manufacturing technology field and reductor technical field, relate to solaode string type-setting machine and roller oscillating tooth gear reductor used especially.
Background technology
At present, in the making production process carrying out solar module, need solar battery sheet series connection is formed battery strings, then by type-setting machine, battery strings Automatic Typesetting is formed assembly, the positional precision of typesetting had the requirement that comparison is high by the typesetting process to battery strings, general precision prescribed is less than �� 0.5mm, it is typically employed in crawl fixed mount end, sucker top DD motor is installed to be directly connected to sucker and accurately adjust the angle of battery strings, make its accurate positioning, ensure that typesetting required precision, but DD motor price is much more expensive, simultaneously because the DD motor configurations encoder of high-res, therefore its control algolithm is complicated, pulse is easily lost when actuating device is controlled, thus producing the phenomenon of " driving ", precision is difficult to control to, further, when adopting DD motor, it is necessary to connect vacuum trachea from outside, this results in it can not carry out continuous print 360 degree revolution, it is easy to produce the phenomenon that air line is wound around.
Summary of the invention
It is an object of the invention to adopt DD motor that sucker is directly driven for prior art type-setting machine, price of complete machine height, motor is made easily to lose pulse in running, thus producing the deficiency of driving phenomenon, it is provided that a kind of price is relatively low and precision controlling reliable solaode string type-setting machine and roller oscillating tooth gear reductor used.
It is an object of the invention to be achieved through the following technical solutions:
A kind of roller oscillating tooth gear reductor, including casing, power shaft, output shaft and rear end cap, casing is fixed connection by its cylinder and rear end cap, is formed the cavity volume holding shock wave device, shock wave device is connected with cylindrical roller by shock wave device bearing, cylindrical roller is arranged in the roller groove on retainer, being positioned between shock wave device bearing and envelope surface, the separation of described roller groove is arranged by small one and large one interval, is evenly distributed on retainer;
Described shock wave device is oval plate, is arranged on power shaft, and retainer is arranged on the end of output shaft, and the envelope surface of cylindrical roller is arranged on the inner surface of casing cylinder;
Being extend in the content that output shaft end is arranged by the free end of power shaft, power shaft and output shaft rotation connect;
A kind of solaode string type-setting machine, including vacuum cup and vacuum cup device of rotation driving, described vacuum cup device of rotation driving includes motor and roller oscillating tooth gear reductor, adopts above-mentioned roller oscillating tooth gear reductor, it is connected with motor by power shaft, by output shaft connecting sucker;
Described motor is servomotor.
Adopting the roller oscillating tooth gear reductor of present configuration, the spacing of adjacent rollers groove is spaced by small one and large one on retainer, therefore can compensate backhaul gap and the bearing clearance of reductor, improves the transmission accuracy of axle journey.
Adopt the battery strings type-setting machine of present configuration, owing to jointly being driven sucker to rotate by servomotor and reductor, and the backhaul gap of roller oscillating tooth gear reductor and bearing clearance are by the size spacing of roller groove on retainer, therefore, not only gear ratio is big, run balance, avoid pulse and lose the phenomenon of signal, and transmission accuracy is high so that typesetting precision is high and typesetting efficiency is high.
Accompanying drawing explanation
Fig. 1 is battery strings type-setting machine sucker device of rotation driving example structure schematic diagram of the present invention;
Fig. 2 is the roller oscillating tooth gear reductor example structure schematic diagram used by battery strings type-setting machine of the present invention;
Fig. 3 is the roller oscillating tooth gear reductor power shaft example structure schematic diagram used by battery strings type-setting machine of the present invention;
Fig. 4 is roller groove arrangement mode schematic diagram of the present invention.
Description of reference numerals
1-motor 2-support
3-reductor 31-input shaft bearing 32-power shaft 33-shock wave bearing 34-cylindrical roller 35-drive end bearing bracket 36-output shaft 37-casing 38-intermediate bearing 39-bias shaft part 371-rear end cap 372-cylinder 373-enveloping surface 361-bulge loop 362-roller groove
4-breather
41-pipe joint one 42-pipe joint two 43-pipe joint three 44-pipe joint four 45-gas passage one 46-sealing shroud 47-sealing ring 48-gas passage two
5-sucker
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described:
As it is shown in figure 1, the battery strings type-setting machine of the present invention, including the breather 4 of sucker 5, sucker device of rotation driving and sucker.
As shown in Figures 2 and 3, this sucker device of rotation driving includes motor 1 and reductor 3, reductor adopts roller oscillating tooth gear reductor, this roller oscillating tooth gear reductor includes power shaft 32, drive end bearing bracket 35, casing 37, output shaft 36 and cylindrical roller 34, drive end bearing bracket 35 is provided with input shaft bore, power shaft is rotationally connected by input shaft bore and input shaft bearing 31 with drive end bearing bracket, power shaft is provided with eccentric shaft part 39, this eccentric shaft part is as the shock wave device of cylindrical roller teeth-adjustable reducer, the rear end cap 371 of casing 37 is provided with output shaft hole, output shaft 36 is rotationally connected with box back lid 371 by output shaft hole and output bearing, it is coaxially arranged with bulge loop 361 in the end of output shaft 36, disposed circumferentially around along bulge loop has roller groove 362, it is provided with the bulge loop retainer as cylindrical roller 34 of roller groove, terminal interior surface at casing cylinder 372 is provided with the envelope surface 373 of cylindrical roller, eccentric shaft part 39 and the shock wave bearing 33 of power shaft are rotationally connected, cylindrical roller is arranged in roller groove, cylindrical roller is positioned between envelope surface with shock wave bearing and rolls with shock wave bearing and envelope surface respectively and is connected. as shown in Figure 4, in order to reduce the angular error rotated after battery strings drawn by sucker, the spacing spy of roller groove is set as follows: the roller groove being positioned at odd bits is uniform, the roller groove being positioned at even bit is uniform, distance sum between the roller groove that each two is adjacent is equal, namely the spacing between two roller grooves of adjacent odd position is equal to a, spacing between two roller grooves of adjacent two even bits is equal is also a, but the distance between the roller groove of two adjacent even bits with the roller groove of adjacent two odd bits is not etc., respectively b and c, can be that b is more than c, can also be that b is less than c. roller groove adopts above-mentioned set-up mode, make the distance between the roller groove that an arbitrary roller groove is adjacent with both sides unequal, small one and large one interval of the spacing between adjacent rollers groove is made to arrange, so can compensate back clearance when teeth-adjustable reducer carries out tooth transmission, compensate the play of bearing, reduce driving error when rotating, the transmission accuracy of oscillating tooth roller speed reducer is brought up to suitable with DD motor, the precision of roller oscillating tooth gear reductor is divided up to three arcs, and the precision of the roller oscillating tooth gear reductor equidistantly uniform with existing roller groove improves more than twice. preferably employ servomotor reductor is driven.
The breather 4 of sucker 5 has further been improved by the present invention. as shown in Figure 1, this sucker breather includes sealing shroud 46, gas passage 1, gas passage 2 48, gas body passage two is arranged on the output shaft of reductor, the opening one of gas passage two is arranged on output shaft circumference, another opening is called opening two, it is arranged on the end face being connected with sucker of output shaft, it is connected with the air flue of sucker, gas passage one is arranged on the inner surface of sealing shroud 46, passage for annular, shape with the opening one of gas passage two, position, size adapts, namely, gas way one is connected with gas passage two, sealing shroud 46 is connected with output shaft rotation, the position corresponding with gas passage one of sealing shroud is provided with connecting hole, gas passage one is connected with extraneous steam line by connecting hole, preferably, opening two is connecting hole. so that to sucker supply uniformly, it is possible to arranging the gas passage two of more than two, correspondingly, the quantity of gas passage one is corresponding with the quantity of gas passage two. for preventing gas leakage, sealing ring is set in the both sides of two the gas passages one.
During work, reductor is fixed on the Z axis support body of type-setting machine by support 2, rotated by motor 1 band driven input shaft 32, the eccentric shaft part of power shaft 32 produces shock wave, shock wave bearing 33 is made to produce radial thrust, force the cylindrical roller contacted with envelope surface while radially guide groove moves along output shaft, roll along envelope surface is sliding, drive output shaft rotation, it is achieved slow down. Output shaft rotates in sealing shroud, and the gas passage two that output shaft is arranged is always maintained at connecting with the gas passage one of setting on sealing shroud, and gas enters along gas passage two or goes out sucker, it is achieved sucker is for the crawl of battery strings or release movement.
Adopt the reductor of present configuration, owing to adopting the spacing interval of the roller groove on teeth-adjustable reducer and retainer to arrange, therefore can play the big gear ratio of cylindrical roller teeth-adjustable reducer, big torsion is known, smooth running, noise are little, life-span length, advantage that simple cost easy to process is low, the transmission accuracy suitable with DD motor can be obtained simultaneously, disclosure satisfy that the needs of typesetting precision, and will not produce to lose the phenomenon of pulse, easy to control, maloperation is few, and operation is reliable.
Additionally, adopt the type-setting machine of present configuration, owing to gas passage is made up of the gas passage two being arranged on output shaft and the gas passage one being arranged on sealing shroud, the steam line of source of the gas is connected with gas passage two by the connecting hole being arranged on sealing shroud, owing in whole work process, sealing shroud is fixed, only output shaft is rotating, therefore, the steam line of source of the gas is fixed in the whole work process of type-setting machine, therefore, steam line will not be wound around, the restriction of output shaft non-angular can be realized rotate continuously, decrease reductor and must turn round the working procedure that just can prevent steam line from producing winding, save the reductor revolution time used, improve the work efficiency of whole type-setting machine.
Claims (5)
1. a roller oscillating tooth gear reductor, including casing (37), power shaft (32), output shaft (33) and rear end cap (371), casing is fixed connection by its cylinder (372) and rear end cap, is formed the cavity volume holding shock wave device, shock wave device is connected with cylindrical roller by shock wave device bearing, cylindrical roller is arranged in the roller groove on retainer, it is positioned between shock wave device bearing and envelope surface, it is characterized in that, the separation of described roller groove is arranged by small one and large one interval, is evenly distributed on retainer.
2. a kind of roller oscillating tooth gear reductor as claimed in claim 1, it is characterized in that, described shock wave device is oval plate, is arranged on power shaft (32), retainer is arranged on the end of output shaft, and the envelope surface of cylindrical roller is arranged on the inner surface of casing cylinder.
3. a kind of roller oscillating tooth gear reductor as claimed in claim 1 or 2, it is characterised in that being extend in the content that output shaft end is arranged by the free end of power shaft, power shaft and output shaft rotation connect.
4. a solaode string type-setting machine, including vacuum cup and vacuum cup device of rotation driving, it is characterized in that, described vacuum cup device of rotation driving includes motor and roller oscillating tooth gear reductor, adopt one of the every described roller oscillating tooth gear reductor of claim 1-3, it is connected with motor by power shaft, by output shaft connecting sucker.
5. a kind of solaode string type-setting machine as claimed in claim 1, it is characterised in that described motor is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610089150.3A CN105626817A (en) | 2016-02-05 | 2016-02-05 | Solar cell string typesetter and roller teeth-adjustable reducer used for solar cell string typesetter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610089150.3A CN105626817A (en) | 2016-02-05 | 2016-02-05 | Solar cell string typesetter and roller teeth-adjustable reducer used for solar cell string typesetter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105626817A true CN105626817A (en) | 2016-06-01 |
Family
ID=56042024
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610089150.3A Pending CN105626817A (en) | 2016-02-05 | 2016-02-05 | Solar cell string typesetter and roller teeth-adjustable reducer used for solar cell string typesetter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105626817A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87206444U (en) * | 1987-04-14 | 1988-01-27 | 国营陕西前进机械厂 | Movable teeth resonance speed retardation device |
| JPH06174017A (en) * | 1992-12-13 | 1994-06-21 | Harmonic Drive Syst Ind Co Ltd | Speed increasing/reducing device |
| WO2010004843A1 (en) * | 2008-07-08 | 2010-01-14 | Ntn株式会社 | Reduction device |
| CN102762891A (en) * | 2010-04-21 | 2012-10-31 | Ntn株式会社 | Decelerating device |
| CN202628955U (en) * | 2012-06-12 | 2012-12-26 | 李勇进 | Hollow cylinder roller oscillating tooth speed reducer |
| CN205609556U (en) * | 2016-02-05 | 2016-09-28 | 秦皇岛博硕光电设备股份有限公司 | Solar cell string type -setting machine and used speed reducer |
-
2016
- 2016-02-05 CN CN201610089150.3A patent/CN105626817A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87206444U (en) * | 1987-04-14 | 1988-01-27 | 国营陕西前进机械厂 | Movable teeth resonance speed retardation device |
| JPH06174017A (en) * | 1992-12-13 | 1994-06-21 | Harmonic Drive Syst Ind Co Ltd | Speed increasing/reducing device |
| WO2010004843A1 (en) * | 2008-07-08 | 2010-01-14 | Ntn株式会社 | Reduction device |
| CN102762891A (en) * | 2010-04-21 | 2012-10-31 | Ntn株式会社 | Decelerating device |
| CN202628955U (en) * | 2012-06-12 | 2012-12-26 | 李勇进 | Hollow cylinder roller oscillating tooth speed reducer |
| CN205609556U (en) * | 2016-02-05 | 2016-09-28 | 秦皇岛博硕光电设备股份有限公司 | Solar cell string type -setting machine and used speed reducer |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160601 |
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| WD01 | Invention patent application deemed withdrawn after publication |