CN105625589A - Exterior wall insulation structure and manufacture method thereof - Google Patents

Exterior wall insulation structure and manufacture method thereof Download PDF

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Publication number
CN105625589A
CN105625589A CN201610084160.8A CN201610084160A CN105625589A CN 105625589 A CN105625589 A CN 105625589A CN 201610084160 A CN201610084160 A CN 201610084160A CN 105625589 A CN105625589 A CN 105625589A
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CN
China
Prior art keywords
exterior wall
insulation
mortar
positive angle
preservation plate
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Granted
Application number
CN201610084160.8A
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Chinese (zh)
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CN105625589B (en
Inventor
朱晓辉
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Xinhuasheng Energy Saving Technology Co Ltd
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Xinhuasheng Energy Saving Technology Co Ltd
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Priority to CN201610084160.8A priority Critical patent/CN105625589B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • E04B1/7625Details of the adhesive connection of the insulation to the wall
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • E04B1/7641Elements for window or door openings, or for corners of the building
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The application discloses an exterior wall insulation structure and a manufacture method thereof.The exterior wall insulation structure is used for building internal and external corners, door/window sidewalls or wall external corners and comprises a base layer, and a leveling layer, an adhesive layer, a shaped corner insulation plate, a surface layer and an outer finish layer, and the shaped corner insulation plate is an integrated right-angled plate and is made of the same material as the outer finish layer.A traditional corner assembled exterior wall outer insulation system is replaced with the shaped corner insulation plate, peeling-off of the insulation layer due to cracking, hollowing and the like caused by the corner part experiencing stress relief and wind load is eliminated, poor heat transfer coefficient continuity due to the fact that inorganic insulation mortar filling traditionally on the side of a door/window is non-uniform with wall insulation material can be solved, and labor cost for corner construction can also be reduced.

Description

Exterior wall insulated structure and preparation method thereof
Technical field
The application relates to a kind of building exterior wall heat preserving technology, particularly relates to a kind of exterior wall insulated structure and preparation method thereof.
Background technology
In order to improve the energy-saving heat preserving effect of building, the exterior wall of building to be pasted such as benzene plate etc. there is the sheet material of good heat insulation and preservation effect, but whole wall face corner is to be combined by many sheet material horse tooth troughs, after sheet material combination, must forming a lot of abutment joint, these abutment joints easily produce the problem of infiltration, and rainwater is once be deep in body of wall from abutment joint, not only influence whether heat insulation and preservation effect, corrosion body of wall, even also result in coming off of heat-insulation layer. The another one problem that existing heat-insulation and heat-preservation sheet material exists is, sheet material is relatively low with the adhesion of exterior wall cement protective layer.
Summary of the invention
It is an object of the invention to provide a kind of exterior wall insulated structure and preparation method thereof, can effectively prevent negative and positive angular position from the quality problems such as crack causes percolating water, heat-insulation layer to come off and negative and positive angle is not straight occurring.
For achieving the above object, the present invention provides following technical scheme:
The embodiment of the present application discloses a kind of exterior wall insulated structure, for building negative and positive angle, door jamb or metope external corner, including basic unit and be sequentially formed in the screed-coat in substrate surface, tack coat, sizing corner heat-preservation plate, surface layer and exterior finish, described sizing corner heat-preservation plate is the right angle sheet material of integral type, and the material of described sizing corner heat-preservation plate is identical with described exterior finish.
Sizing corner heat-preservation plate is the finished product of the perpendicular type processed in workshop in advance.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, the material of described sizing corner heat-preservation plate is EPS, XPS, TPS or rigid foam polyurethane.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, described exterior finish is coating, mineral varnish colorful, true or other weight < 35kg/m2Finishing material.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, being provided with fixture between described sizing corner heat-preservation plate and surface layer, this fixture includes engineering plastics expansible plug and self-tapping screw nail.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, described surface layer includes polymer mortar layer and the alkali resistant glass fibre open weave cloth being formed in polymer mortar layer.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, a bed boundary agent between described screed-coat and tack coat, it is equipped with.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, a bed boundary agent between described sizing corner heat-preservation plate and described surface layer, it is equipped with.
Preferably, in above-mentioned exterior wall negative and positive angle insulation construction, described tack coat is adhesive mortar, dry-mixed mortar and water purification stir and form, wherein dry-mixed mortar: water purification=5: 1.
Accordingly, disclosed herein as well is the manufacture method of a kind of exterior wall negative and positive angle insulation construction, including step:
(1), base treatment, removing substrate surface affects the material of adhesion strength;
(2), cement mortar screeding plaster, formed screed-coat;
(3), in screed-coat external coating one bed boundary agent, then tack coat is made with polymer mortar again;
(4), in sizing one interfacial agents of corner heat-preservation plate external coating, after drying, binding agent is smeared,
Sizing corner heat-preservation plate end portion, both sides, expansion joint, hole limit warming plate on pre-paste narrow grid cloth;
(5), mounting fixing parts;
(6), sizing corner heat-preservation plate surface finish levelling, cleaning, then brush one interfacial agents, after drying, by polymer mortar equably be put on sizing corner heat-preservation plate on;
(7), viscous grid cloth is buried;
(8), do to time tack-free until mortar after press-in grid cloth, float coat polymer mortar;
(9), exterior wall finish is installed.
Compared with prior art, it is an advantage of the current invention that: the exterior wall insulated structure production method of the present invention, the quality problems such as crack causes percolating water, heat-insulation layer to come off and negative and positive angle is not straight that can effectively prevent negative and positive angular position from occurring; Both guarantee the stability in the large of wall face and door jamb, ensure that the concordance of the wall face coefficient of heat conduction.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present application or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 show in specific embodiment of the invention exterior wall negative and positive angle method flow diagram that insulation construction makes.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail. The example of these preferred implementations has illustrated in the accompanying drawings. Shown in accompanying drawing and the embodiments of the present invention that describe with reference to the accompanying drawings merely exemplary, and the present invention is not limited to these embodiments.
At this, in addition it is also necessary to explanation, in order to avoid having obscured the present invention because of unnecessary details, illustrate only in the accompanying drawings and according to the closely-related structure of the solution of the present invention and/or process step, and eliminate other details little with relation of the present invention.
In the present embodiment, exterior wall insulated structure, for building negative and positive angle, door jamb or metope external corner, including basic unit and be sequentially formed in the screed-coat in substrate surface, tack coat, sizing corner heat-preservation plate, surface layer and exterior finish. It is provided with fixture between sizing corner heat-preservation plate and surface layer.
Basic unit is reinforced concrete wall, blockwork, brick wall etc.; Screed-coat 20mm is thick, 1: 3 cement mortar, and flatness is 2 meters of guiding ruler 4mm; Tack coat is 3mm thickness adhesive mortar; Sizing corner heat-preservation plate material is EPS, XPS, TPS or rigid foam polyurethane; Fixture includes engineering plastics expansible plug and self-tapping screw nail; Surface layer is about 2��3mm thick polymer mortar+alkali resistant glass fibre open weave cloth about+2��3mm thick polymer mortar; Exterior finishing coating, mineral varnish colorful, true or other weight < 35kg/m2Finishing material.
Shown in Fig. 1, the technological process of exterior wall insulated structure includes following several step.
1, base treatment
Base treatment must thoroughly remove the floating ash of substrate surface, coating, greasy dirt, releasing agent, hollowing and waste etc. affects the material of adhesion strength.
2, cement mortar screeding is plastered, and forms screed-coat
Screed-coat thickness is 20mm, adopts 1: 3 cement mortar screeding to plaster, and with 2 meters of guiding ruler inspections, maximum deviation answers��3mm.
3, for increasing the adhesion of warming plate and basic unit and protection surface layer, in warming plate external coating interfacial agents, binding agent or protective layer should then be made again with polymer mortar.
The manufacture method of binding agent and polymer mortar includes:
Use a clean Plastic Drum to pour five parts of dry-mixed mortars into, add about a water purification, notes answering limit to add waterside stirring, then with handheld electric stirrer stir about five minutes, until stirring, and denseness moderate till. Ensure that dry-mixed mortar has certain viscosity, to maintain the warming plate not landing being just stained with wall. When adding water a little bit smaller as far as possible, water excess can not be added.
More than work after having carried out, the mortar prepared should be stood 5 minutes, be stirred for using. Notice that dry-mixed mortar only need to add water purification, it is impossible to add other additive any.
4, warming plate is installed
(1), brush one special interface agent thinly on warming plate surface, binding agent can be smeared after drying.
(2), grid cloth turn over bag: warming plate end portion, both sides, expansion joint, hole limit warming plate on pre-paste narrow grid cloth, its overall width is about 200mm, turns over bag to pan section width and is about 80mm.
(3) mortar, mixed up should be finished in 1 hour.
(4), bar bonding: smear the thick special adhesive mortar of 3mm on warming plate with tooth scraper plate.
(5) warming plate is sticked, rapidly, to prevent polymer mortar skinning from losing cementation.
(6), warming plate is when pasting on the wall, applies 2 meters of aluminium alloy guiding rulers and flattens operation, it is ensured that its flatness and firm pasting. Jam-packed is wanted between plate and plate, must not be seamed, polymer mortar is not smeared at seam place of meeting and discussing. Often paste one piece, should remove in time and between the polymer mortar of extrusion, plate, not stay gap. If becoming gap because warming plate face is upright or cuts not straight, application insulation lath is filled in and is polished flat.
(7), warming plate answers level to paste, it is ensured that combine continuously, and two rows warming plate should vertical fissure of displacement plate length 1/2.
(8), in wall corner, should first sequence size, cut sizing corner heat-preservation plate, it is ensured that door and window wall negative and positive angle, wall negative and positive angle place are straight and vertical, and when pasting with metope, vertical interlaced is connected.
(9), when pasting external corner and the exterior wall external corner of window frame surrounding, should first ejecting datum line, the foundation vertical up and down as controlling external corner, window frame surrounding should be whole viscous, unsuitable sticked, to guarantee surface smoothness.
5, mounting fixing parts
(1), treating warming plate firm pasting, mounting fixing parts in 8��24 hours, by the position the impact drilling of designing requirement, anchorage depth is 50mm, drilling depth 60mm in basic unit.
(2), fixture number: floor is at 1��7 layer every square metre about 6, and at 8��18 layers every square metre about 9, at 19��29 layers every square metre about 12, floor is about 15 every square metre more than 29 layers.
(3), any area individual plates more than 0.1 square metre must reinforce locking member, quantity is depending on shape and on-site actual situations.
(4), self-tapping screw should be tightened and the medicated cap of engineering plastics expandable nail is flushed with warming plate surface or is slightly screwed into, it is ensured that expandable nail afterbody returns twists so as to fully anchor with basic unit.
6, polishing
(1), warming plate patch on the wall after, apply 2 meters of aluminium alloy guiding rulers and checks flatness, injustice place should be polished levelling.
(2), warming plate seam injustice place applies the coarse sandpaper being lined with smooth process or mill beaten by torch, and polishing action is preferably soft circular motion, does not polish along the direction with warming plate seam equality.
(3) chip, other floating ash that, after polishing, sanding operation is produced by application brush or compression air are cleaned out.
7, the bottom ash of float coat polymer mortar
Brushing one interfacial agents thinly on warming plate surface, after drying, be put on equably on warming plate by polymer mortar, thickness is about 2��3mm about.
8, patch grid cloth is buried
(1), the 45 external corner parts that formed of door, window hole inner peripheral and big metope respectively add one layer of 300mm �� 200mm grid cloth and strengthen, big surface grids cloth is overlapped on the grid cloth of door-window opening periphery.
(2), warming plate termination Application Grid cloth and the adhesive mortar of window, doorway and other hole surrounding is encased, also only at this moment, just allow to be incubated edges of boards and smear adhesive mortar.
(3), by big surface grids cloth in the horizontal direction exceptionally straight stretch tight flat, and by bending one side inwardly, by both sides up and down, centre, grid cloth is floating with trowel so that it is to be close to underlying polymer mortar. The left and right lap width of grid cloth is not less than 100mm, and upper and lower lap width is not less than 80mm, and local lap-joint usable polymers mortar supplements original copolymer mortar deficiency place, must not make grid cloth gauffer, hollowing, alice.
(4), also two-way from every limit 200mm strengthening grid cloth need to be not less than around angle and mutual lap width at wall body negative and positive angle place.
9, the face ash of float coat polymer mortar
Smear underlying polymer mortar, done to time tack-free until mortar after press-in grid cloth, float coat polymer mortar, about about 2��3mm.
10, surface layer polymer mortar (with 2 meters of guiding ruler inspections, maximum deviation answers��4mm)
Whole surface layer polymer mortar thickness requirement��4��5mm; The thickness of surface layer polymer mortar, should test according to the intensity of polymer mortar and anti-pulling and determine. It is under the process conditions that leatheroid connects brick, adhesive surface plumpness��70 at tapestry brick, for guaranteeing to meet anti-drawing strength, the upper limit should be used. Grid cloth is in the centre position of whole surface layer.
11, staying seam place filling polyethylene foamed pole at door window side, its diameter should be 1.3 times that seam is wide, hooks at twice and fills out caulking compounds, and the degree of depth is 50��70% that seam is wide.
The present invention replaces traditional corner splicing external thermal insulation system by corner heat-preservation plate of shaping, eliminate rotation angle position stress discharges, blast causes crack, hollowing etc. and cause that heat-insulation layer comes off, the conventionally employed inorganic heat insulation mortar of door and window side can be solved and fill up the heat transfer coefficient continuity that cause inconsistent with metope insulation material, the recruitment cost of corner construction can be reduced again.
Finally, it can further be stated that, term " includes ", " comprising " or its any other variant are intended to comprising of nonexcludability, so that include the process of a series of key element, method, article or equipment not only include those key elements, but also include other key elements being not expressly set out, or also include the key element intrinsic for this process, method, article or equipment.

Claims (9)

1. an exterior wall insulated structure, for building negative and positive angle, door jamb or metope external corner, it is characterized in that, including basic unit and be sequentially formed in the screed-coat in substrate surface, tack coat, sizing corner heat-preservation plate, surface layer and exterior finish, described sizing corner heat-preservation plate is the right angle sheet material of integral type, and the material of described sizing corner heat-preservation plate is identical with described exterior finish.
2. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: the material of described sizing corner heat-preservation plate is EPS, XPS, TPS or rigid foam polyurethane.
3. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: described exterior finish is coating, mineral varnish colorful, true or other weight < 35kg/m2Finishing material.
4. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: being provided with fixture between described sizing corner heat-preservation plate and surface layer, this fixture includes engineering plastics expansible plug and self-tapping screw nail.
5. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: described surface layer includes polymer mortar layer and the alkali resistant glass fibre open weave cloth being formed in polymer mortar layer.
6. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: it is equipped with a bed boundary agent between described screed-coat and tack coat.
7. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: it is equipped with a bed boundary agent between described sizing corner heat-preservation plate and described surface layer.
8. exterior wall negative and positive angle according to claim 1 insulation construction, it is characterised in that: described tack coat is adhesive mortar, dry-mixed mortar and water purification stir and form, wherein dry-mixed mortar: water purification=5: 1.
9. the manufacture method of the arbitrary described exterior wall negative and positive angle insulation construction of claim 1 to 8, it is characterised in that include step:
(1), base treatment, removing substrate surface affects the material of adhesion strength;
(2), cement mortar screeding plaster, formed screed-coat;
(3), in screed-coat external coating one bed boundary agent, then tack coat is made with polymer mortar again;
(4), in sizing one interfacial agents of corner heat-preservation plate external coating, after drying, binding agent is smeared,
Sizing corner heat-preservation plate end portion, both sides, expansion joint, hole limit warming plate on pre-paste narrow grid cloth;
(5), mounting fixing parts;
(6), sizing corner heat-preservation plate surface finish levelling, cleaning, then brush one interfacial agents, after drying, by polymer mortar equably be put on sizing corner heat-preservation plate on;
(7), viscous grid cloth is buried;
(8), do to time tack-free until mortar after press-in grid cloth, float coat polymer mortar;
(9), exterior wall finish is installed.
CN201610084160.8A 2016-02-04 2016-02-04 Exterior wall insulated structure and preparation method thereof Active CN105625589B (en)

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Cited By (5)

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CN106759975A (en) * 2016-12-05 2017-05-31 青岛天源伟业保温防水工程有限公司 A kind of construction method of EPS wall thermal insulation structures
CN108590085A (en) * 2018-03-20 2018-09-28 上海二十冶建设有限公司 The installation method of exterior-wall heat insulation extruded sheet
CN110528802A (en) * 2019-04-03 2019-12-03 江苏艾可陶节能科技有限公司 A kind of insulation and decoration method of plate installation
CN111848027A (en) * 2020-06-30 2020-10-30 山东基舜节能建材有限公司 Leveling mortar, preparation method and application in exterior wall real stone paint system
CN112900660A (en) * 2021-01-19 2021-06-04 上海能循建筑节能科技有限公司 Construction process of external wall heat-insulation composite board

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CN103669620A (en) * 2013-11-12 2014-03-26 苏州天顺建筑科技有限公司 Exterior wall construction technology using insulation board adhesive mortar
CN104179265A (en) * 2014-08-29 2014-12-03 沛县科力新型节能材料厂 Inorganic fireproof heat preservation structure and construction method thereof
CN204225296U (en) * 2014-11-14 2015-03-25 东方富神化工科技(北京)有限公司 A kind of negative and positive angle insulation water-proof layer

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CN106759975A (en) * 2016-12-05 2017-05-31 青岛天源伟业保温防水工程有限公司 A kind of construction method of EPS wall thermal insulation structures
CN106759975B (en) * 2016-12-05 2019-02-15 青岛天源伟业保温防水工程有限公司 A kind of construction method of EPS wall thermal insulation structure
CN108590085A (en) * 2018-03-20 2018-09-28 上海二十冶建设有限公司 The installation method of exterior-wall heat insulation extruded sheet
CN110528802A (en) * 2019-04-03 2019-12-03 江苏艾可陶节能科技有限公司 A kind of insulation and decoration method of plate installation
CN111848027A (en) * 2020-06-30 2020-10-30 山东基舜节能建材有限公司 Leveling mortar, preparation method and application in exterior wall real stone paint system
CN112900660A (en) * 2021-01-19 2021-06-04 上海能循建筑节能科技有限公司 Construction process of external wall heat-insulation composite board

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