CN105624960B - Shaping and drying system - Google Patents

Shaping and drying system Download PDF

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Publication number
CN105624960B
CN105624960B CN201510969879.5A CN201510969879A CN105624960B CN 105624960 B CN105624960 B CN 105624960B CN 201510969879 A CN201510969879 A CN 201510969879A CN 105624960 B CN105624960 B CN 105624960B
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gas
shaping
steam
baking oven
drying system
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CN105624960A (en
Inventor
侯伟
马世民
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to a kind of shaping and drying system, including shaping and drying mechanism, air supply mechanism, heating arrangements, vapor-liquid separation mechanism and control mechanism.The condensed water in high temperature that the shaping and drying system is formed using steam heat-exchanging in baking oven, since the drain valve resistance of ducting acts on, condensation water is existed in the form of vapour-liquid two-phase flow, wherein contain a large amount of high heating value flash steams, the flash steam is isolated, the gas in gas distributing device is preheated by heating arrangements.The shaping and drying system makes full use of the condensed water in high temperature after baking oven steam heat-exchanging, has and saves the energy, energy-saving and environment-friendly advantageous effect.

Description

Shaping and drying system
Technical field
The present invention relates to textile processing field, more particularly, to a kind of shaping and drying system.
Background technology
The forming machine of dyeing generally has multistage baking oven at present.In normal productive process, what preceding baking oven is main Function is the moisture in heating evaporation cloth, and the moisture of evaporation discharges outdoor through air-line system with air draft by exhaust blower;Afterwards what Baking oven is mainly styling.Forming machine, in order to ensure cloth cover fixed effect, is added in 135~190 DEG C of high temperature pre-settings The auxiliary agents such as consistent lubricant and paraffin.Part sizing used additives also discharge room through air-line system with air draft through high temperature evaporation by exhaust blower Outside.Forming machine oven interior divides air to be discharged, it is desirable to which the air of equivalent, which is supplemented in, to be come, and the air of supplement can be indoor Fresh normal temperature air, the position of supplement mainly flow into baking oven at the fabric input mouth of front end baking oven and at the exit slot of end baking oven It is supplemented.Cloth is after the former section baking ovens of forming machine stretch drying, through a few section baking ovens in rear portion, in 135~190 DEG C of high temperature ring Certain time sizing is kept under border, some auxiliary agent is through high temperature evaporation therebetween, at this time if encountering cold air or air themperature At 100~120 DEG C hereinafter, condensation phenomenon can be generated.Oily wax after condensation is attached in selvedge chain folder and baking oven inner surface, seriously When drip into drop-wise, it is big to clear up oily wax work difficulty when seriously affecting fabric quality, while maintaining, time-consuming.
The existing method for solving oily wax condensation is to increase the blower system connected with baking oven in shaping and drying system, and The air blasted is heated.But the system needs independent heating unit, and energy consumption is big, is unfavorable for energy-saving design.
Invention content
Based on this, it is necessary to provide a kind of energy-saving and environment-friendly shaping and drying system.
A kind of shaping and drying system, including:
Shaping and drying mechanism, including the baking oven that multistage is set gradually, every grade of baking oven is respectively provided with fabric input mouth and exit slot, There is the charging for whether having material to enter for detecting the fabric input mouth of baking oven described in the first order to detect dress for the shaping and drying mechanism It puts, heat exchanger is equipped in the baking ovens at different levels, the heat exchanger is connected by heat exchanger tube with extraneous steam air supply system;
Air supply mechanism, including aerodynamic device and gas distributing device, the aerodynamic device and the gas point Connected with device for the gas distributing device air-blowing, the gas distributing device at least with the baking oven of afterbody Connection;
Heating arrangements connect the gas for heating in the gas distributing device with the gas distributing device;
Vapor-liquid separation mechanism, including vapour-liquid collection conduit, vapour liquid separator, the first jet chimney and autocontrol valve;Institute Vapour liquid separator is stated to be respectively communicated with the vapour-liquid collection conduit and first jet chimney;The vapour-liquid collection conduit also with Heat exchanger in the baking ovens at different levels is respectively communicated with for collecting the steam condensate that each heat exchanger generates, and by described in Steam condensate imports the vapour liquid separator;The vapour liquid separator is used for flash steam and liquid in the steam condensate Condensed moisture by the flash steam from and importing first jet chimney;First jet chimney and the heating arrangements It connects to heat the flash steam importing heating arrangements to the gas in the gas distributing device;It is described Autocontrol valve is used to control being turned on and off for first jet chimney;And
Control mechanism connect with the aerodynamic device, the charging detector and the autocontrol valve, works as institute Stating charging detector has detected material into fashionable, the control mechanism control aerodynamic device and the automatic control Valve processed is opened;When the charging detector detects no material into fashionable, automatically controlled described in the control mechanism control Valve time-delay closing, and the aerodynamic device is then controlled to close.
The shaping and drying mechanism also has warm in baking oven for detecting described in afterbody in one of the embodiments, The temperature-detecting device of degree;The control mechanism is connect with the temperature-detecting device, and the control mechanism is according to the temperature The temperature data of detection device detection controls the opening degree of the autocontrol valve.
The air supply mechanism further includes gas flow control device, the gas flow control in one of the embodiments, Device processed is located at the front end of the aerodynamic device and is docked with the aerodynamic device.
The air supply mechanism further includes gas cleaning plant in one of the embodiments, and the gas cleaning plant is set It is docked in the front end of the gas flow control device and with the gas flow control device.
The air supply mechanism further includes gas transmission pipeline, the gas transmission pipeline point in one of the embodiments, With the gas distributing device and at least, baking oven described in afterbody does not connect.
The air supply mechanism further includes the steady balancing device of gas in one of the embodiments, and the gas is steadily put down Weighing apparatus device is located at the end of the gas transmission pipeline, and in the corresponding baking oven.
The heating arrangements use steam principle of heating in one of the embodiments, and the gas distributing device passes through The heater box of the heating arrangements, the heater box are equipped with the second jet chimney, second jet chimney and the heating Case connects.
The autocontrol valve is located on first jet chimney in one of the embodiments,;Second steam Pipeline is equipped with drain valve.
The vapor-liquid separation mechanism is also communicated with drainage pipeline in one of the embodiments, is set on the drainage pipeline There is drain valve.
In one of the embodiments, drain valve is respectively equipped between the vapour-liquid collection conduit and each heat exchanger.
The condensed water in high temperature that above-mentioned shaping and drying system is formed using steam heat-exchanging in baking oven, due to the drain valve resistance of ducting Effect, condensation water are existed in the form of vapour-liquid two-phase flow, wherein containing a large amount of high heating value flash steams, which is isolated, The gas in gas distributing device is preheated by heating arrangements.The shaping and drying system makes full use of baking oven steam heat-exchanging Condensed water in high temperature afterwards has and saves the energy, energy-saving and environment-friendly advantageous effect.
Description of the drawings
Fig. 1 is the structure diagram of the shaping and drying system of an embodiment;
Fig. 2 is the structure diagram of the shaping and drying system of another embodiment.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In attached drawing Give presently preferred embodiments of the present invention.But the present invention can realize in many different forms, however it is not limited to this paper institutes The embodiment of description.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more thorough Comprehensively.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention The normally understood meaning of technical staff is identical.Term used in the description of the invention herein is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases The arbitrary and all combination of the Listed Items of pass.
As shown in Figure 1, the shaping and drying system 10 of an embodiment includes shaping and drying mechanism 100, air supply mechanism 200, adds Heat engine structure 300, vapor-liquid separation mechanism 400 and control mechanism (not shown).
Shaping and drying mechanism 100 has multistage baking oven 110.Multistage baking oven 110 is set gradually.Every grade of baking oven 110 have into Cloth mouth 112 and exit slot 114 are respectively used to enter and transport for materials such as textiles to be shaped.Baking oven 110 is equipped with air draft Pipe 116 and exhaust blower 118, for discharging high temperature air and high temperature auxiliary agent steam.
In the present embodiment, it is equipped with heat exchanger 120 in baking ovens 110 at different levels.Heat exchanger 120 passes through heat exchanger tube 122 It is connected with extraneous steam air supply system.The high-temperature steam that heat exchanger 120 is used to supply by heat exchanger tube 122 is to baking oven 110 Be internally heated.High-temperature steam is partly cooled to steam condensation after heat exchanger 120 is exchanged with 110 internal heat of baking oven Water.Heat exchanger tube 122 is equipped with hand control valve 124, for opening or closing heat exchanger tube 122.
Further, in the present embodiment, shaping and drying mechanism 100 further includes cloth feeding detection device (not shown) and temperature inspection Survey device (not shown).Cloth feeding detection device is located at the position of the fabric input mouth 112 of first order baking oven 110, for detecting the cloth feeding Whether mouth 112 has material entrance.Temperature-detecting device is located on afterbody baking oven 110, for detecting afterbody baking oven 110 Interior temperature.
Air supply mechanism 200 includes gas cleaning plant 210, gas flow control device 220, aerodynamic device 230, gas Body distributor 240, gas transmission pipeline 250 and the steady balancing device (not shown) of gas.Gas cleaning plant 210, gas Volume control device 220, aerodynamic device 230, gas distributing device 240, gas transmission pipeline 250 and gas steadily balance Device is sequentially connected setting.Wherein, gas cleaning plant 210 for purify into air supply mechanism 300 air, prevent impurity into Enter to interfere fixed effect.The flow for the gas that gas flow control device 220 enters for control.Aerodynamic device 230 is used The gases such as the air in being evacuated and by extraction blast gas distributing device 240.Gas distributing device 240 enters gas for distributing The air of conveyance conduit 250.Gas transmission pipeline 250 is connected with the steady balancing device of gas, is put down for introducing gas into gas In steady balancing device.The steady balancing device of gas has multiple.Multiple steady balancing devices of gas correspond to baking ovens 110 at different levels and set respectively It puts, and is located in baking ovens 110 at different levels respectively.The steady balancing device of gas makes gas steady and Differential Output is to baking ovens 110 at different levels It is interior.
In the present embodiment, the gas transmission pipeline 250 be straight pipe type channel, and the gas transmission pipeline 250 with it is at different levels Baking oven 110 connects.It is understood that in other embodiments, as shown in Fig. 2, the gas transmission pipeline 250 can also only with it is last Level-one baking oven 110 connects.The pipeline configuration of the gas transmission pipeline 250 or folding type.It is understood that the air shooter Road 250 can be at least one of pipeline configuration of straight pipe type or folding type, and the gas transmission pipeline 250 at least with finally The steady balancing device connection of gas in the baking oven 110 of level-one.
In addition, it is appreciated that in other embodiments, the air supply mechanism 200 can not contain the gas cleaning plant 210, The structures such as gas flow control device 220, gas transmission pipeline 250 and the steady balancing device of gas contain only aerodynamic force dress 230 and gas distributing device 240 are put, is steadily evacuated, and the gas of extraction is smoothly imported by the aerodynamic device 230 To gas distributing device 240, then via the gas distributing device 240 by gas is steady and the importing baking oven 110 of balance in.
Heating arrangements 300 are connect with gas distributing device 240 for the gas in heat gas distributor 240.At this In embodiment, heating arrangements 300 are using steam principle of heating, it is preferable to use steam under pressure heats.Heater box 310 is set in gas On distributor 240, to be evenly heated to the gas in gas distributing device 240.Heater box 310 is equipped with the first steam 510 and second jet chimney 520 of pipeline.First jet chimney 510 and the second jet chimney 520 connect respectively with heater box 310. Gas distributing device 240 passes through heater box 310, can be by the gas of hot steam interior circulation to gas distributing device 240 of heater box 310 Body implements heating.Manually-operated gate 530 is equipped on first jet chimney 510 and/or the second jet chimney 520.Manually-operated gate 530 For controlling the closure or openness of the first jet chimney 510 and/or the second jet chimney 520 manually.
Further, in the present embodiment, the first jet chimney 510 is equipped with autocontrol valve 540, available for automatically controlling The closure or openness of first jet chimney 510, and the opening degree of the first jet chimney 510 can be adjusted, to adjust entrance Steam flow in heater box 310, and then the pressure into the steam in heater box can be controlled, steam is made to reach different temperature Degree demand with the degree of heat to the gas to circulate in gas distributing device 240, makes the gas of the circulation have suitable temperature Degree, can such as control temperature within the temperature range of 130~155 DEG C.Second jet chimney 520 is equipped with drain valve 550, is used for Condensation water is discharged.The end of second jet chimney 520 can connect header tank, for collecting the condensation water.
Vapor-liquid separation mechanism 400 includes vapour-liquid collection conduit 410 and vapour liquid separator 420.Vapour liquid separator 420 and vapour-liquid 410 and first jet chimney 510 of collection conduit is respectively communicated with.Vapour-liquid collection conduit 410 also with the heat exchanger in baking ovens 110 at different levels 120 are respectively communicated with, and for collecting the steam condensate that each heat exchanger 120 generates, and the steam condensate are imported vapour-liquid point From device 420.In the present embodiment, drain valve 412 is equipped between vapour-liquid collection conduit 410 and heat exchanger 120.Drain valve 412 can Resistance of ducting effect is formed with the condensation water that heat exchanging device 120 generates, forms the steam condensate.The steam condensate contains The steam of high heat, can in vapour liquid separator 420 decompression separation.Between vapour-liquid collection conduit 410 and vapour liquid separator 420 Equipped with hand control valve 414, for controlling opening or closing for vapour-liquid collection conduit 410 manually.Also connect in vapour-liquid collection conduit 410 It is connected to emergent pipeline 416.Emergent pipeline 416 is equipped with hand control valve 418.Emergent pipeline 416 can be used for discharging vapour-liquid collecting pipe Condensation water is remained in road 410.
Vapour liquid separator 420 is used to liquid condensation water detach flash steam in steam condensate, and flash steam is imported First jet chimney 510.First jet chimney 510 is connected with heating arrangements 300 for flash steam to be imported heating arrangements 300, To be heated to the gas in gas distributing device 240.Further, in the present embodiment, it is additionally provided on vapour liquid separator 420 Pressure gauge 422 and discharge duct 424.Pressure gauge 422 can monitor the pressure in vapour liquid separator 420 in real time.Discharge duct 424 can be used for opening manually, when not needing to supply flash steam, to discharge the flash steam of separation.
In the present embodiment, vapor-liquid separation mechanism 400 is also communicated with drainage pipeline 430.Drainage pipeline 430 is equipped with hydrophobic Valve 432, for the condensation water discharge for generating vapour liquid separator 420.The end of drainage pipeline 430 can connect extraneous hot-tub, So that hot water required for Workshop Production uses.
Further, in the present embodiment, steam line 512 is also connected on the first jet chimney 510.On steam line 512 Equipped with autocontrol valve 514.Steam line 512 can be used for when flash steam supplies deficiency or cannot meet demand for heat, with Extraneous steam-supplying system connection, to carry out steam supply heating to heating arrangements 300.
Control mechanism is filled with aerodynamic device 230, autocontrol valve 540 and 514, cloth feeding detection device and temperature detection Put connection.When cloth feeding detection device has detected material into fashionable, the control mechanism control unlatching of aerodynamic device 230 is taken out Gas, and autocontrol valve 540 and/or 514 is controlled to open, flash steam is imported to heater box 310, with to circulating in air supply mechanism 200 Air heated.The parameters such as the temperature that control mechanism is set according to processing technology, and detected according to temperature-detecting device Temperature data can control the opening degree of autocontrol valve 540, and then control heating arrangements 300 to gas distributing device 240 The degree of interior gas heating.When cloth feeding detection device detects no material into fashionable, control mechanism sends out halt instruction, control 540 and/or 514 automatic delay function of the autocontrol valve heating of heating arrangements 300 processed, and then control aerodynamic device 230 are automatically closed operation.
The shaping and drying system 10 has AutoPlay function, have the advantages that it is autonomous, quick, through testing results, interior After the heated mechanism 300 of normal temperature air heats, and designed by suitable channel and the air after heating is directed into afterbody In baking oven 110, the temperature of outlet air can stability contorting between 110~125 DEG C, be extremely brilliant in baking oven 110, without oil The impurity such as wax generate, and can effectively improve production efficiency, and the stability of product is also improved.Shaping and drying mechanism 100 Maintenance labor intensity is significantly reduced, and service time greatly shortens.
The shaping and drying mechanism 100 of the shaping and drying system 10 and air supply mechanism 200, heating arrangements 300 and vapor-liquid separation Mechanism 400 and control mechanism match, and shaping and drying mechanism 100 has cloth feeding detection device and temperature-detecting device, is detecting To having material into fashionable, control mechanism control aerodynamic device 230 and autocontrol valve 540 and/or 514 are opened, and according to The degree that the temperature data control heating arrangements 300 of temperature-detecting device detection heat the gas in gas distributing device 240, To ensure that the air-flow into afterbody baking oven 110 has certain temperature, patterning process process high temperature auxiliary agent can be prevented The condensation of steam prevents oily wax from condensing, entire shaping and drying system 10 can automatic running, it is efficient, be conducive to mitigate labour strong Degree improves product quality.
The shaping and drying system 10 can make full use of the condensation water that heat exchange generates in baking oven 110, and steam mono-consumption can drop Low 15%~18%, energy conservation and environmental protection, and the stability of product is effectively improved, and maintenance labor intensity reduces, maintenance Time substantially shortens.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, it is all considered to be the range of this specification record.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are come It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (9)

1. a kind of shaping and drying system, which is characterized in that including:
Shaping and drying mechanism, including the baking oven that multistage is set gradually, every grade of baking oven is respectively provided with fabric input mouth and exit slot, described Shaping and drying mechanism has for detecting the charging detector whether fabric input mouth of baking oven described in the first order has material to enter, respectively Heat exchanger is equipped in the grade baking oven, the heat exchanger is connected by heat exchanger tube with extraneous steam air supply system;
Air supply mechanism, including aerodynamic device and gas distributing device, the aerodynamic device is filled with gas distribution Connection is put for the gas distributing device air-blowing, the gas distributing device at least to connect with the baking oven of afterbody It is logical;
Heating arrangements connect the gas for heating in the gas distributing device with the gas distributing device;
Vapor-liquid separation mechanism, including vapour-liquid collection conduit, vapour liquid separator, the first jet chimney and autocontrol valve;The vapour Liquid/gas separator is respectively communicated with the vapour-liquid collection conduit and first jet chimney;The vapour-liquid collection conduit also with it is at different levels Heat exchanger in the baking oven is respectively communicated with to collect the steam condensate that each heat exchanger generates, and by the steam Condensation water imports the vapour liquid separator, and drain valve is respectively equipped between the vapour-liquid collection conduit and each heat exchanger;Institute Vapour liquid separator is stated for flash steam in the steam condensate to be detached with liquid condensation water, and the flash steam is imported into institute State the first jet chimney;First jet chimney connects the flash steam importing the heating with the heating arrangements Mechanism is to heat the gas in the gas distributing device;The autocontrol valve is used to control first steam pipe Road is turned on and off;And
Control mechanism is connect with the aerodynamic device, the charging detector and the autocontrol valve, when it is described into Material detection device has detected material into fashionable, the control mechanism control aerodynamic device and the autocontrol valve It opens and flash steam is imported to the heating arrangements, to be heated to the air to circulate in the gas distributing device;When described Charging detector detects no material into fashionable, the control mechanism control autocontrol valve time-delay closing, and with After the aerodynamic device is controlled to close.
2. shaping and drying system as described in claim 1, which is characterized in that the shaping and drying mechanism also has to detect The temperature-detecting device of oven temperature described in afterbody;The control mechanism is connect with the temperature-detecting device, described Control mechanism controls the opening degree of the autocontrol valve according to the temperature data that the temperature-detecting device detects.
3. shaping and drying system as described in claim 1, which is characterized in that the air supply mechanism further includes gas flow control Device, the gas flow control device are located at the front end of the aerodynamic device and are docked with the aerodynamic device.
4. shaping and drying system as claimed in claim 3, which is characterized in that the air supply mechanism further includes gas purification dress Put, the gas cleaning plant be located at the front end of the gas flow control device and with the gas flow control device pair It connects.
5. shaping and drying system as claimed in claim 4, which is characterized in that the air supply mechanism further includes air shooter Road, with the gas distributing device and at least baking oven described in afterbody connects the gas transmission pipeline respectively.
6. shaping and drying system as claimed in claim 5, which is characterized in that the air supply mechanism further includes gas and steadily balances Device, the steady balancing device of gas are located at the end of the gas transmission pipeline, and in the corresponding baking oven.
7. shaping and drying system as described in claim 1, which is characterized in that the heating arrangements use steam principle of heating, The gas distributing device passes through the heater box of the heating arrangements, and the heater box is equipped with the second jet chimney, and described the Two jet chimneys are connected with the heater box.
8. shaping and drying system as claimed in claim 7, which is characterized in that the autocontrol valve is located at first steam On pipeline;Second jet chimney is equipped with drain valve.
9. shaping and drying system as described in claim 1, which is characterized in that the vapor-liquid separation mechanism is also communicated with drainpipe Road, the drainage pipeline are equipped with drain valve.
CN201510969879.5A 2015-12-18 2015-12-18 Shaping and drying system Active CN105624960B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105937112B (en) * 2016-06-15 2018-08-28 江苏小太阳机械科技有限公司 A kind of framing shaping machine knitted fabric slurry side pre-drying device
CN108507102B (en) * 2018-05-21 2024-01-23 龙感湖非凡纺织有限公司 A spraying humidification system for weaving workshop
CN113046904B (en) * 2021-03-26 2022-09-09 绍兴虫虫纺织品有限公司 Environment-friendly type imitation embossed double-faced velvet fabric and production method thereof

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Publication number Priority date Publication date Assignee Title
DE19528368A1 (en) * 1994-10-14 1997-02-06 Wet Tex Maschinenbau Gmbh Method and device for treating a web with vacuum
CN104088110A (en) * 2014-07-18 2014-10-08 苏州市宏达集团有限公司 Steam setting machine
CN104775255A (en) * 2015-03-05 2015-07-15 上海锦江电子技术工程有限公司 Energy-saving system for recycling and reusing heat energy of printing and dyeing equipment and technological method of energy-saving system
CN104975451A (en) * 2015-07-14 2015-10-14 广东溢达纺织有限公司 Textile shaping device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19528368A1 (en) * 1994-10-14 1997-02-06 Wet Tex Maschinenbau Gmbh Method and device for treating a web with vacuum
CN104088110A (en) * 2014-07-18 2014-10-08 苏州市宏达集团有限公司 Steam setting machine
CN104775255A (en) * 2015-03-05 2015-07-15 上海锦江电子技术工程有限公司 Energy-saving system for recycling and reusing heat energy of printing and dyeing equipment and technological method of energy-saving system
CN104975451A (en) * 2015-07-14 2015-10-14 广东溢达纺织有限公司 Textile shaping device

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